This patent application claims priority from Italian Patent Application No. 102020000021334 filed on Sep. 9, 2020, the entire disclosure of which is incorporated herein by reference.
The present invention relates to a vertically built cultivation system for cultivating plants and to the operating method thereof.
In particular, the present invention relates to the distribution of climatised/conditioned air in a vertically built cultivation system (vertical farm) to which the following discussion will explicitly refer without losing generality.
As is known, vertically built cultivation systems, so-called “vertical-farms”, are structured to implement high-density plant cultivation processes, such as plants/vegetables, in closed cultivation containers by means of the so-called artificial cultivation systems which differ from traditional cultivation systems at least in that they use soil-free cultivation trays, use controlled lighting and power systems, and conditioning systems to feed conditioned air into the closed cultivation container. Generally, the cultivation trays are mounted on support frames and are arranged on a series of cultivation planes superimposed on more height levels so as to conveniently exploit, in addition to the traditional horizontal space, also the vertical space available in the cultivation container.
In the cultivation systems described above, the conditioning system does not guarantee the correct distribution of temperature and humidity inside the cultivation container. In particular, the aforesaid cultivation systems show a certain degree of unevenness in the temperature and humidity of the air in the cultivation container as the height of the cultivation planes varies. This variation leads to the implementation of an optimal cultivation process only in some cultivation planes and exposes the remaining cultivation planes to different climatic conditions, which significantly affect the outcome of the cultivation in terms of either the quantity and the qualitative or organoleptic properties of the plants produced.
Cultivation systems are also described in WO2019077571 A1 and CN 102318523 A.
Aim of the present invention is therefore to realize a vertically built cultivation system having a conditioning system which is able to distribute the conditioned air uniformly inside the cultivation container so as to guarantee the same conditions of air humidity and temperature at all the cultivation trays independently of the height level of the relative cultivation planes.
This aim is achieved by the present invention in that it relates to a cultivation system for cultivating plants comprising: a closed cultivation container which extends along a horizontal reference axis and having vertical side walls which extend parallel to said reference axis, a plurality of cultivation trays for cultivating plants, which are arranged in said cultivation container in positions alongside one another approximately horizontal and lying on a series of cultivation planes arranged one on top the other with respective pre-set heights relative to a horizontal reference plane so as to form a plurality of vertical columns of cultivation trays, an air-conditioning system which is designed to feed conditioned air into said cultivation container by means of at least one box-shaped air distribution duct, which is vertically interposed between two vertical columns of cultivation trays, said air distribution duct comprises two air diffusion walls opposite each other, which extend on respective vertical planes which are parallel to each other and to said reference axis, the two air diffusion walls have support means structured to support said cultivation trays arranged on said two columns of trays in the respective cultivation planes, and have a plurality of through openings for selectively emitting the conditioned air present in said air distribution duct towards said cultivation trays of said two columns of trays.
Preferably the cultivation system is also realized as defined in the corresponding accompanying claims.
The present invention further relates to an operating method for a cultivation system for cultivating plants comprising: a closed cultivation container which extends along a horizontal reference axis and having vertical side walls which extend parallel to said reference axis, a plurality of cultivation trays for cultivating plants, which are arranged in said cultivation container in positions alongside one another approximately horizontal and lying on a series of cultivation planes arranged one on top the other with respective pre-set heights relative to a horizontal reference plane so as to form a plurality of vertical columns of cultivation trays, an air-conditioning system which is designed to feed conditioned air into said cultivation container by means of at least one box-shaped air distribution duct, which is vertically interposed between two vertical columns of cultivation trays, said air distribution duct comprises two air diffusion walls opposite each other, which extend on respective vertical planes which are parallel to each other and to said reference axis, the two air diffusion walls have support means structured to support said cultivation trays arranged on said two columns of trays in the respective cultivation planes, and have a plurality of through openings for selectively emitting the conditioned air present in said air distribution duct towards said cultivation trays of said two columns of trays.
Preferably the operating method for a cultivation system is provided as defined in the corresponding accompanying claims.
The present invention will now be described with reference to the accompanying drawings, which show a non-limiting embodiment thereof, wherein:
The present invention will now be described in detail with reference to the accompanying Figures to enable a skilled person to realize and use it. Various modifications of the embodiment described will be immediately clear to the skilled person and the general principles disclosed can be applied to other embodiments and applications without departing from the protection scope of the present invention, as defined in the accompanying drawings. Therefore the present invention must not be considered as limited to the described and shown embodiments, however it must be granted the widest protection scope complying with the herein described and claimed principles and features.
The present invention is essentially based on the idea of employing air distribution ducts having a box shape, approximately parallelepiped, and are formed by vertical air diffusion walls on which through openings are obtained and which are arranged on the horizontal cultivation planes to diffuse the conditioned air towards the cultivation trays lying on the cultivation planes themselves.
According to an exemplary embodiment shown schematically in
In the following discussion, the term plant will be understood to mean any plant product. Preferably, the plant product is for food use. By way of non-limiting example, the plants may comprise a choice of: salads, vegetables, herbs (e.g. rocket, basil, mint) or similar. However, it is understood that the cultivation system subject matter of the present invention is not limited to the cultivation of food-grade plants of the type listed above, but it may be used in addition to, or as an alternative to, the cultivation of other types of plants generally cultivated in conventional greenhouses, such as flowers, plants or the like.
The cultivation system 1 comprises a temperature and/or humidity controlled container, hereafter referred to as climatised/conditioned cultivation container 2. The cultivation container 2 is essentially closed and may comprise, for example, a box-shaped body/module. In the example shown in
With reference to the schematic embodiment shown in the accompanying Figures, the vertically built cultivation system 1 comprises one or more support frames 3 arranged inside the cultivation container 2 and preferably arranged to rest on a horizontal plane Z.
The cultivation system 1 also comprises a series of cultivation trays 5 for cultivating the plants which are mounted on the frames 3. With reference to the accompanying Figures, the cultivation trays 5 are supported by the frames 3 so that they lie on a series of horizontal cultivation planes Pi (i comprised between 1 and n), which are arranged one on top the other. The cultivation planes Pi are arranged at pre-set distances from each other associated with respective levels or heights Li (i varying between 1 and n) measured along a vertical axis B with respect to the plane Z.
The cultivation trays 5 may have a polygonal shape and are structured to support and cultivate plants. According to a preferred embodiment, the cultivation trays 5 have a roughly rectangular shape and preferably the same dimensions. The cultivation trays 5 can be structured so that they are stably coupled but easily removable/detachable (separable) on the frame(s) 3.
In the example shown in
In the example shown, the rows of cultivation trays 5 of a cultivation plane Pi are arranged below and/or above relative rows of cultivation trays lying in the other cultivation planes Pi so that they are vertically aligned and thus form relative vertical columns of rows of cultivation trays 5.
It should be noted that
With reference to
The conditioning system 6 comprises a conditioning apparatus 20 designed to generate/provide a flow of conditioned air, i.e. a flow of air FA wherein at least the temperature and humidity are automatically controlled based on the cultivation process implemented by the cultivation system 1.
The conditioning system 6 further comprises, one or more air distribution ducts 9 (only one of which is shown in the accompanying figures) that are arranged inside the cultivation container 2, and at least one delivery duct 7 that connects the conditioning apparatus 20 to one or more air distribution ducts 9.
With reference to the accompanying figures, the air distribution duct 9 is preferably made of a metallic material (metal sheet) and extends parallel to the axis A. The air distribution duct 9 has a box shape and has an approximately rectangular vertically elongated section transversal to the axis A.
The air distribution duct 9 is preferably formed by an internally hollow body which is parallelepiped in shape and vertically elongated. In the example shown, the air distribution duct 9 has two preferably flat side air diffusion walls 10 lying on respective approximately vertical planes spaced apart and parallel to each other and to the axis A. The air distribution duct 9 further has a flat horizontal lower wall 11 orthogonal to the vertical walls 10 and parallel to the axis A, a flat upper wall 12 horizontal parallel to the lower wall 11, and two opposite flat vertical side walls 13 orthogonal to the axis A. Preferably, the air distribution duct 9 may be modular, i.e. it may be divided into a plurality of vertical portions designed in use to be connected at the relative flanks or side walls 13 so that they are coplanar with each other. For this purpose, on the side walls 13, which are intended to be mutually connected, through openings (not shown) can be obtained, preferably vertical slits designed to allow the conditioned air to pass through the vertical portions that make up the air distribution duct 9.
According to a preferred embodiment shown in
In the example shown, the air distribution duct 9 is interposed between the two columns of rows of superposed cultivation trays 5 and has the two air diffusion walls 10 which are adjacent to the respective two columns of rows of cultivation trays 5.
Through openings 14 are obtained on the two vertical walls 10 and which are arranged so that they are facing respective cultivation trays 5 that are present in the cultivation planes Pi.
The air distribution duct 9 extends vertically so that its upper wall 12 lies on a plane arranged above the cultivation plane Pn on which the cultivation trays placed at the maximum height Ln from the plane Z lie. The height of the air diffusion walls 10 is conveniently greater than or equal to the maximum height Ln of the cultivation plane Pi (i=n).
The air distribution duct 9 extends horizontally so that the distance between its side walls 13 is greater than or equal to the length of the rows of cultivation trays 5 measured parallel to the axis A. The length of the air distribution walls 10 measured horizontally (parallel to the axis A) is conveniently greater than or equal to the length of the rows of cultivation trays 5.
It is understood that the vertical and/or horizontal dimensions of the vertical walls 10 may be varied as desired according to one or more of the following characteristics: the internal dimensions of the cultivation container 2, the number of cultivation planes Pi and/or the number of cultivation trays 5, the dimensions and shape of the cultivation trays 5.
According to a preferred embodiment shown in
A technical effect obtained thanks to the air distribution duct 9 is to generate air flows FL that directly brush over the cultivation trays 5 and thus the cultivated plants. By conveying the conditioned air directly towards the cultivation trays 5 through the through openings 14, it is possible to ensure the uniformity of the characteristics of the air (at least humidity and temperature) surrounding the cultivation trays 5. In this way, a uniform temperature and air humidity condition is conveniently achieved in the space surrounding the cultivation trays 5 and the relative plants.
As shown in the example embodiment in
Preferably, the slits 15 may be facing approximately one row of cultivation trays 5 of a plane Pi and be arranged below the row of cultivation trays 5 of the immediately above row associated with the plane Pi+1. Preferably, the slits 15 of each row of cultivation trays 5 of a cultivation plane Pi may be arranged parallel to the slits 15 of the other rows of cultivation trays 5 that are present in the other cultivation planes Pi.
Preferably, the slits 15 that are laterally facing a row of cultivation trays 5 arranged on a cultivation plane Pi may be mutually aligned and longitudinally discontinuous between them, i.e. they may be longitudinally separated from one another by a pre-set stretch.
The Applicant has found that the use of rectilinear slits 15 that extend so as to be immediately alongside the cultivation trays 5 of the rows has the technical effect of generating approximately horizontal laminar air flows that brush over the plant products present in the cultivation trays 5. The horizontal laminar flows increase the uniformity of air temperature and humidity as their horizontal expansion covers the entire upper cultivation surface of the cultivation tray 5.
In the example shown wherein the cultivation trays 5 of the rows lie on the same cultivation plane Pi, the slits 15 of the two air diffusion walls 10 may be coplanar and are structured to convey the air flows FL in horizontal directions with mutually opposite directions.
The width of the slits 15 measured vertically may vary based on the air flowrate/quantity to be provided to the cultivation tray 5. Preferably, the width of the slits 15 can be between comprised between about 2 mm and about 3 cm. The length of the slits 15 measured horizontally may vary based on the dimensions of the relative cultivation tray 5, e.g. Of the length of its side facing the relative air diffusion wall 10.
According to a preferred embodiment (not shown) respective shutters or bulkheads can be arranged slidably on the slits 15. The bulkheads may be coupled to the relative air diffusion walls 10 so that they are vertically displaced between a closed position, for example a lowered position wherein they fully close the relative slits 15 and an open position wherein they fully open the relative slits 15. The bulkheads can be further displaced vertically between the closed and open positions so as to adjust the quantity of air emitted through the slit 15. The bulkheads may comprise, for example, elongated rectangular laminar plates of metallic or similar material which are designed to slide vertically resting on one face of the relative air distribution wall 10 between the open and closed positions, and vice versa. The displacement of the bulkheads can be selectively controlled manually or additionally or alternatively through respective actuators controlled electronically by an electronic control system 100.
A technical effect of the movable bulkhead is to be able to selectively close the slits 15 in case of absence of the cultivation trays 5 and/or to adjust the flowrate of air emitted from each slit 15 according to the type of plant cultivated in the adjacent cultivation tray 5.
In the example shown, the delivery duct 7 comprises a tubular element which extends horizontally in the cultivation container 2 preferably along the entire length of the air distribution duct 9 while remaining above it.
The technical effect obtained by feeding air in the upper wall 12 of the air distribution duct 9 through the delivery duct 7 is to increase the uniformity of the air distribution pressure in the air distribution duct 9 itself and thus to ensure uniformity in the flowrate of the air flows FL exiting the slits 5.
According to a preferred embodiment, the cultivation trays 5 are coupled in an easily removable (separable) manner to the air distribution duct 9. Preferably, guides or support elements 18 may be arranged on the air diffusion walls 10, for example horizontal plate-like elements, which are stably fixed on the air diffusion walls 10 and have a projecting horizontal internal portion on which the cultivation tray 5 is arranged to rest.
With reference to the exemplary embodiments shown in
In the example shown, the cultivation trays 5 are substantially rectangular in shape and have one side supported by the air distribution duct 9 and the opposite side supported by a vertical column or wall of the frame 3 (
According to an embodiment (not shown), the cultivation system 1 may comprise a plurality of air distribution ducts 9 which extend parallel to each other and to the axis A at pre-set distances from each other corresponding approximately to the width of the cultivation trays 5 measured transversely to the axis A. According to this embodiment, the cultivation trays 5 have opposite sides, parallel to the axis A, which are both supported by two air distribution ducts 9 adjacent to each other. For example, the cultivation tray 5 may comprise one side arranged to rest on the support element 18 of an air diffusion wall 10 of a distribution duct 9 and the opposite (parallel) side arranged to rest on the support element 18 of the air diffusion wall 10 of another adjacent air distribution duct 9.
It is further understood that according to a possible embodiment, the air distribution duct 9 may have the through openings 14 on a vertical wall 10 while the other vertical wall 10 may not have the through openings 14. This embodiment may comprise, for example, only a column of rows of cultivation trays 5 facing the air diffusion wall 10 with through openings 14, while the other air diffusion wall 10 may not have adjacent cultivation trays 5.
According to a preferred embodiment shown in
The air-conditioning system 6 further comprises at least one suction duct 8 structured to have one or more suction openings 21 arranged in the cultivation container 2.
In the example shown, the suction duct 8 extends from the cultivation container 2 through the vertical wall 2a to the outside thereof, and is connected to an inlet channel to the conditioning apparatus 20 to provide it with the air to be treated/conditioned. In the example shown, the suction openings 21 are arranged in the cultivation container 2 approximately vertical and coplanar to each other, one on top the other, at different heights. It is understood that the suction openings 21 may be placed in the cultivation container 2 also in positions other than those shown in the accompanying figures. For example, according to embodiments (not shown), the suction openings 21 may be placed on the bottom wall of the cultivation container, i.e. at the plane Z, or at a side wall of the same on a plane parallel to the axis A.
With reference to the preferred embodiment shown in
With reference to the preferred exemplary embodiment shown in
Preferably, the ventilation assembly 40 may be integrated into the delivery duct 7 so that the fan is arranged downstream of the conditioning apparatus 20 and immediately upstream of the air distribution duct 9.
Conveniently, a fan may be arranged at an intermediate stretch of the delivery duct 7 between the vertical wall 2a and the side wall 13 of the air distribution duct 9.
It is understood that the present invention is not limited to arranging a single fan in the intermediate stretch of the delivery duct 7, but it may alternatively and/or additionally provide for arranging one or more fans in the end stretch of the delivery duct 7 that extends directly above the air distribution duct 9 i.e. adjacent to the upper wall 12. Preferably the fan can be an intubated axial fan.
The Applicant has found that the use of the ventilation assemblies 40 along relative delivery ducts 7 close to respective air distribution ducts 9 has the technical effect of optimising the emission of conditioned air at the cultivation trays 5 and of ensuring the possibility of conveying high air flowrates into the air distribution ducts 9, which are higher than the flowrates achievable by using the conditioning apparatus 21 alone.
This solves either the technical problem of high power consumption by the conditioning apparatus 20 or the technical problem of the difficulty of generating laminar flows FL having high air flowrates. In fact, in order to guarantee the compensation for the pressure drops along the initial stretch of the delivery duct 7 and the achievement of high flowrates in the air distribution duct 9 and through the slits 15, it is necessary to use a conditioning apparatus 20 having a particularly powerful ventilation system, whose power consumption, however, has a significant impact on the overall power consumption of the same.
The use of the ventilation assembly 40 in the delivery duct 7 close to the air distribution duct 9 therefore makes it possible, on the one hand, to guarantee a certain flowrate in the air distribution ducts 9 and the ability of being able to generate laminar flows FL characterised by high intensities at the plants, and on the other hand, to use a conditioning apparatus 20 with a ventilation system with reduced power so as to significantly reduce the electrical consumption thereof.
The electronic control system 100 is further configured to selectively control the ventilation assemblies 40 arranged in the relative delivery ducts 7. Preferably, the electronic control system 100 is configured so as to selectively control the rotational speed of the fans of the ventilation assemblies 40 so as to adjust the air flowrates emitted from the air distribution ducts 9 towards the relative cultivation trays 5.
The technical effect obtained thanks to either the use of the ventilation assemblies 40 in the respective delivery ducts 7 or the selective control of the ventilation assemblies 40 themselves is that the air distribution in the air distribution ducts 9 can be precisely adjusted. In this way, it is possible to adjust the flowrates of the laminar flows emitted from the slits 15 of the air distribution ducts 9 according to the implemented cultivation procedures and/or the type of plant products cultivated in the cultivation trays 5 adjacent to the air distribution ducts 9 themselves.
With reference to the preferred embodiment shown in
According to one embodiment shown in
With reference to the preferred embodiment shown in
With reference to the preferred embodiment shown in
The electronic control system 100 comprises one or more electronic control units configured to supervise the cultivation process implemented by the cultivation system 1. In particular, the electronic control system 100 is configured so as to control: the conditioning system 6, the feeding system 22, the liquid suction system 25, and the lighting system 28.
The operating method for the cultivation system 1 essentially comprises the steps of: activating the conditioning apparatus 20 to feed a flow FA of conditioned air to the air distribution duct 10 through the delivery duct 9 so as to diffuse air flows FL through the slits 15 at the cultivation trays 5, and to suck in through the suction duct 8 the air FR from the cultivation container 2.
The method comprises the step of selectively emitting through the through openings 14 the conditioned air present in the air distribution duct in opposite directions to each other towards the cultivation trays present in the two columns of trays.
Preferably, the method further comprises the step of selectively activating the ventilation assemblies 40 so as to increase the flowrate of the conditioned air flow at the relative air distribution ducts 9.
Preferably, the method further comprises the step of selectively controlling the rotational speed of the fans of the ventilation assemblies 40 so as to adjust the flowrate of the conditioned air flow at the relative air distribution ducts 9.
The cultivation system described above is advantageous because it ensures an even distribution of temperature and humidity of the air in all cultivation planes of the system and guarantees the implementation of the same cultivation conditions in all trays.
In addition, the structure of the air distribution walls of each distribution duct advantageously allows to support trays simultaneously with the distribution of air without the need for additional frames. This makes it possible to: optimise the occupation of the space inside the cultivation container, reduce complexity, simplify assembly, and reduce the construction costs of the system.
The distribution of a plurality of air distribution ducts in the space inside the container further makes it possible to improve the uniformity of the temperature and humidity of the air and avoids implementing repeated inversions of the air flow directions carried out in the systems wherein the air diffusion takes place by emission of air from one side wall of the container and the suction of air from the opposite side wall of the container.
Finally, it is clear that modifications and variations may be made to the cultivation system and the operating method described and shown above without departing from the scope of protection of the present invention in accordance with the appended claims.
Number | Date | Country | Kind |
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102020000021334 | Sep 2020 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2021/058212 | 9/9/2021 | WO |