The invention relates to a vertically movable gate with a gate panel, which comprises several gate panel segments, according to the preamble of claim 1.
Lifting gates of this type are used for opening and closing passages. They are frequently used as garage doors or, for example, as gates for supply ramps. However, they are also used as room dividers in warehouses. Since these gates are often very heavy, they are usually driven primarily by a motor.
Such a motor drive usually comprises at least one motor which is connected to the gate via drive means, such as drive belts or drive chains. Depending on the rotational speed and the torque of the motor, so-called high-speed gates used in the industry can be realized. In high-speed gates, gate panel speeds of up to 4 m/s can be reached, whereas the gate panels of conventional industrial lifting gates are moved at speeds of typically 0.2-0.3 m/s.
Gates of the type mentioned above are known, for example, from DE 10 2012 101 415 A1. This publication discloses a gate with a motor drive, the drive means of which has a drive chain on the load span side and a drive belt on the return span side. A driving member is arranged between the belt and the chain and is used to connect to the gate panel which is composed of several segments. While the individual gate panel segments are connected to one another by hinges, the lowermost gate panel segment is connected to the drive chain via the drive member.
DE 10 2009 044 492 A1 also discloses a vertically movable gate with a gate panel composed of several segments. The gate is moved by a motor drive, where a toothed belt serves as a force-transmitting drive element. The individual gate panel segments are connected to each other by hinges, where the toothed belt engages at a base side end section of the gate panel, i.e. at the lower end element or at the lower gate panel segment.
The lifting gates known from prior art favor connection of the gate panel to the drive means in a simple manner. The individual gate panel segments are connected to each other by hinges. The lowermost gate panel segment is connected to the drive means. This establishes a simple connection to the motor drive. The loads acting upon the gate panel in the case of a motorized drive also largely correspond to the loads which occur when the gate is lifted manually. Age-related changes in the length of the drive means beyond that do not substantially affect the synchronous run of the gate panel or the individual gate panel segments among each other. In addition to the static weight of the gate panel, the connection means also have to absorb the dynamic forces occurring during operation, which can be very high, in particular with high-speed gates. The connection means, which connect the lowermost gate panel segment to the drive means, must therefore be sized according to the dimensions and the weight of the gate panel.
Larger drives or larger connection means, however, at the same time also require a larger installation space, which usually results in the gate frames being wider and in turn in a limitation of the passage height or passage width of the gate.
The invention is therefore based on the object to improve a gate of the type initially mentioned in such a way that this gate is movable largely independent of the forces occurring between an open position and a closed position, while providing a compact and at the same time stable and reliable design.
This object according to the invention is satisfied by a gate having the features of the characterizing part of claim 1.
Connecting several individual gate panel segments to the drive means leads to the positive effect that both the static and the dynamic forces are introduced into the gate panel or into the drive means, respectively, at several points. The forces arising are distributed onto several connecting points between the drive means, the connection means and the gate panel segment.
When the gate is opened, the drive means is predominantly subjected to tensile load. Compressive loads between the gate panel segments of gate panel segments known from prior art can thereby be substantially reduced or even prevented.
Even large or heavy gates can thus be moved easily between an open and a closed position, despite the associated forces arising. The connection according to the invention of several individual gate panel segments to the drive means also has the advantage that the connection means for connecting the drive means to the gate panel can have correspondingly smaller dimensions due to the distribution of the total force onto several connecting points. In addition, also the drive means can be reduced in size, which further promotes a compact design of the gate.
In one possible embodiment of the invention, each gate panel segment can be connected to the drive means. The forces arising are thus distributed to all connecting points between the drive means and the gate panel and thereby to the entire gate panel or to the entire drive means, respectively.
The drive means can be, for example, a finite drive means, preferably a chain, and in particular a hollow pin chain.
With a finite drive means, its return on the side of the return span and a deflection roller at the lower end of the gate can be dispensed with, whereby installation space can be saved. A chain serving as a drive means represents a particularly advantageous embodiment of a drive means for such gates due to its limited change in length during operation. In particular, a hollow pin chain provides for a reduction in weight of the drive means while providing a high load-bearing capacity.
It is conceivable that the connection means extends through a part of the drive means. This results in good force transmission as directly as possible between the drive means and the gate panel. In addition, a compact design of a connecting point provided between the drive means and the gate panel can be realized in this manner.
A connection means can possibly be arranged in the joint region of a hinge, and can be, in particular, a hinge pin connecting the two hinge parts (“Scharniergewerbe”) of a hinge. Such a configuration of the connection means provides for a particularly advantageous and space-saving arrangement. In particular, if the connection means is designed as a hinge pin, an additional separate hinge pin can be dispensed with, which in turn contributes to a compact design of the gate.
Furthermore, it is proposed that a hinge part (“Scharniergewerbe”) of a hinge has at its one end a fixed bearing and at its opposite end a floating bearing. This realizes a bearing location with a rotational as well as a bearing location with a rotational and translational degree of freedom, so that a destruction-free length change between two hinge parts (“Scharniergewerbe”) is made possible in a particularly advantageous manner.
It is also conceivable that the individual hinge parts (“Scharniergewerbe”) can be connected to one another and form a hinge chain. With such a hinge chain, the individual gate panel segments can be easily combined into a common stable gate panel, where the individual gate panel segments can be configured as having a lightweight design.
The hinge parts (“Scharniergewerbe”) of a hinge can possibly be formed combined to the drive means. A combination of the drive means and the hinge parts (“Scharniergewerbe”) can combine the individual functions of these two parts and saves installation space as compared to a separate configuration of the two parts. This in turn promotes a compact design of the gate. The drive means can be arranged integrated into the hinge parts (“Scharniergewerbe”) of a hinge. It is conceivable for the drive means to be arranged, for example, in a recess, in a cavity or in the interior of the hinge. An integrated arrangement of the drive means in the hinge parts (“Scharniergewerbe”) provides for a narrow and compact configuration of the drive and thus for a compact design of the gate.
It is additionally conceivable that the parts (“Scharniergewerbe”) of a hinge comprise a recess for receiving the drive means, where the recesses of the individual parts (“Scharniergewerbe”) are arranged in alignment with each other. The recesses provided in the individual parts (“Scharniergewerbe”) can then provide a kind of channel for the drive element, where this channel is able to be used for receiving and guiding as well as protecting the drive means against external influences, such as, for example, external mechanical force.
According to one embodiment of the invention, a damper can be provided between the drive means and at least one surface of a hinge part (“Scharniergewerbe”) and can be suitable for damping a relative motion between the drive means and the hinge part (“Scharniergewerbe”). Such a damper can limit the movability of the drive means relative to the hinge part (“Scharniergewerbe”) and thereby, firstly, reduce the formation of noise and, secondly, reduce the wear caused by a collision of the drive means with the hinge part (“Scharniergewerbe”) when the gate panel is opened and closed.
The drive means can be inserted into the recess of the hinge parts (“Scharniergewerbe”), where the connection means connects the drive means to the hinge parts (“Scharniergewerbe”). A particularly space-saving arrangement can be realized if the drive means is inserted into the recess, where the connection means connecting the gate panel to the drive means can also simultaneously be used for connecting the hinge parts (“Scharniergewerbe”).
It is conceivable that the connection means comprises a guide roller having a shoulder for horizontally guiding the gate panel segments during a vertical motion of the gate panel, and in particular, that the connection means is an axle that bears this guide roller. In situations, in which external forces act upon the gate panel, such as wind force, this can result in individual gate panel segments being pressed out of the gate frame in an approximately horizontal direction. A guide roller comprising a shoulder can counteract this. Such a roller can also guide the gate panel in the frame during a vertical motion. In order to save installation space in spite of the use of such a guide roller, the connection means can be designed as an axle that bears this guide roller.
In particular, a sliding element can be arranged between at least one surface of a gate frame profile and at least one hinge part (“Scharniergewerbe”) and which sliding element can be supported, in particular, at the connection means. The sliding element guides the gate panel horizontally during its opening and closing motion. Possible friction-induced wear may occur to a large degree at the sliding disks and to a lesser degree at other components of the device.
In one embodiment, the sliding element can be provided between the hinge part (“Scharniergewerbe”) and a guide roller. This allows the horizontal position of the sliding element to be determined and the guide roller to be supported against the hinge part (“Scharniergewerbe”). It is also conceivable that the drive means and the hinges are arranged between a guide roller and a gate panel segment. This results in a particularly space-saving arrangement of the individual components, which in turn contributes to a compact design of the gate.
Furthermore, it would be possible that a hinge part (“Scharniergewerbe”) comprises at least one lateral guide element which is suitable to guide the gate panel segment connected to this hinge part (“Scharniergewerbe”) in the horizontal direction during a vertical motion of the gate panel. Correct guidance of the entire gate panel during a vertical motion can thereby be ensured, which contributes to good operability of the gate.
In one possible embodiment of the invention, the respective hinge part (“Scharniergewerbe”) can be arranged on an end side on the face side of the respective gate panel segment facing the gate frame. In addition, the respective hinge part (“Scharniergewerbe”) can extend approximately over the entire height of the respective gate panel segment. A particularly simple embodiment of the individual hinge parts (“Scharniergewerbe”) can be realized in this manner, for example, as a simple injection-molded member. The extension of the hinge part (“Scharniergewerbe”) over approximately the entire height of the gate panel segment offers the advantage that a large connecting surface is provided between the gate panel segment and the hinge part (“Scharniergewerbe”), so that a good connection can be realized.
Optionally, the respective hinge part (“Scharniergewerbe”) can be arranged in a cavity of the respective gate panel segment and can be connected substantially to the respective gate panel segment within this cavity, where the respective hinge part (“Scharniergewerbe”) and the respective gate panel segment are connected to one another, in particular, by adhesive bonding. This arrangement of the hinge part (“Scharniergewerbe”) in a cavity of the gate panel segment offers the advantage that the hinge part (“Scharniergewerbe”) is at least in part arranged within the gate panel segment, which leads to a compact configuration of the gate. In addition, a sufficiently large area is available for adhesively bonding the two parts.
Advantageously, at least one hinge part (“Scharniergewerbe”) can be connected to a gate panel segment by way of a screw connection, where preferably the gate panel segment can comprise at least one bore with a thread and the hinge part (“Scharniergewerbe”) at least one through bore through which a screw can extend. The screw connection is a favorable and reliable type of connection, which also makes it possible to dismantle the gate panel segments from the hinge parts (“Scharniergewerbe”) and to replace them, depending on the field of application, whereby the gate panel can be adapted with less effort to different tasks.
It is proposed that the connection means is connected to the respective gate panel segment in the upper half of a gate panel segment, and in particular, in the region of an upper edge of the gate panel segment. Since the connection means is located in the upper half, i.e. above the pivot axis of the gate panel segment, a suspended support structure is implemented, where a gate panel segment is suspended from the connection means following gravity. The individual gate panel segments are thus pulled by the drive means during a vertical motion of the gate panel, which leads to tautening the individual gate panel segments among each other, thereby improving the stability as well as the operability and the durability of the gate.
In one advantageous variant, a drive element, preferably a sprocket, can engage with the drive means and be provided above a passage height of the gate, preferably in a gate lintel. Due to the arrangement of a drive element above the passage height and, in particular, in the gate lintel, the frame width can be kept small. The passage height is then also kept as large as possible, since the drive element is accommodated in the frame above the passage height.
A guide can possibly be provided which holds the elongate drive means in the region of the drive element in engagement with the elongate drive means. This assists in driving the gate panel in a smooth and reliable manner.
In one development of the invention, the guide can have at least one counter bearing which forces the elongate drive means in the direction of the drive element and is, in particular, suitable for engaging with a hinge part (“Scharniergewerbe”). As a result, the engagement between the drive means and the drive element can be further improved. When the hinge part (“Scharniergewerbe”) is coupled to the drive means, the counter bearing can act favorably on the drive means when the hinge part (“Scharniergewerbe”) is engaged.
According to one embodiment, the guide can comprise at least one retaining roller which is, in particular, suitable for rolling engagement with a hinge part (“Scharniergewerbe”). Any friction possibly arising between the guide and the movable components of the gate can be reduced by the retaining roller, which leads to less energy being required for movement of the gate panel and to less wear.
A possible embodiment of the invention is explained with reference to the drawing, where
Identical reference characters are used for features that are repeated in different figures.
Two adjacent gate panel segments 2 are each hingedly connected to one another by way of at least one hinge 3. As shown in
The gate according to the invention is moved between an open position and a closed position by motor drive 100, presently not illustrated. The force required for lifting and lowering gate panel 1 is transmitted from motor drive 100 to gate panel 1 via at least one drive means, in the present embodiment via chain 4.
Connection means 5 connect chain 4 to gate panel 1. Several gate panel segments 2 are there each connected individually to chain 4. Connection means 5 are explained in more detail below with reference to
As can be seen in
A guide roller 12 is rotatably mounted on hinge pin 5 by way of commercially available bearings 13. Guide roller 12 is arranged in the axial direction between nut 11 and hinge part (“Scharniergewerbe”) 32. Guide roller 12 comprises a running surface 14 and an externally disposed shoulder 15. Externally disposed shoulder 15 is spaced apart in the radial direction further from the center axis L of hinge pin 5 than running surface 14. Shoulder 15 serves as a horizontal guide for gate panel segments 2 during a vertical motion of gate panel 1.
Profile members 17 comprise oppositely disposed running surfaces 18 which can bear against running surfaces 14 of guide roller 12. Due to this arrangement of guide roller 12 between two oppositely disposed profile members 17, guide roller 12, including gate panel segment 2 fastened thereto, is guided in its vertical direction of motion during a vertical motion of gate panel 1.
Shoulder 15 of guide roller 12 has a diameter DB which is greater than the diameter DL at running surfaces 14 of guide roller 12. The diameter DB of shoulder 15 is also greater than the clear width W of the two profile members 17. This results in a contact surface 20 on the inner side of shoulder 15 which can bear against an oppositely disposed contact surface 19 of profile members 17.
If, for example, a force F acts upon a gate panel segment 2, then this leads to flexing of gate panel segment 2 and therefore to a translational motion of gate panel segment 2 in the direction of motion arrow V. In such a case, shoulder 15 of guide roller 12 prevents guide roller 12 as well as gate panel segment 2 arranged thereon from slipping out from profile members 17 of gate frame profile 16. Gate panel segment 2 is thus guided approximately horizontally during a vertical motion of the gate.
A light barrier 45 is disposed on a side opposite to the opening of gate frame profile 16, by use of which it is possible to monitor whether the gate is in the open or closed state or whether an obstacle is blocking the path of open gate panel 2.
Disposed on the side of hinge part (“Scharniergewerbe”) 31 opposite to drive means 4 is a retaining roller 44 which is rotatably mounted on gate frame profile 16 and assumes the function of a guide. When gate panel 2 is opened and closed, retaining roller 44 rolls over the surface of hinge part (“Scharniergewerbe”) 31 which is disposed opposite to drive means 4 and with which retaining roller 44 is in contact.
Retaining roller 44 is located in the upper region of the closed gate panel in the region of the gate lintel in order to improve engagement of the sprocket with the drive means. It is also possible to provide several retaining rollers 44 on gate frame profile 16, for example, in the lower region of the closed gate or distributed over the height of the gate.
Provided in recess 6, in which chain links 41 of drive means 4 are received, between drive means 4 and a rear surface in recess 6, is a damper 43 with which both recess 6 as well as drive means 4 are in contact. Damper 43 can be fabricated from soft and/or elastic material, for example, from an elastomer.
The clear width Z of recess 6 is slightly larger than the width BK of chain 4 (see
Hinge part (“Scharniergewerbe”) 31 comprises a connection portion 23 which is located on vertical wall 22b facing gate panel segment 2 and which is preferably formed integrally with guide section 22. Connection portion 23 has an outer shape which corresponds approximately to the inner hollow profile shape 24 of gate panel segment 2. A gate panel segment 2 can thus be pushed onto connection portion 23 in a fitting manner.
Hinge part (“Scharniergewerbe”) 31 is arranged in a cavity 25 of gate panel segment 2. In order to provide a reliable connection between hinge part (“Scharniergewerbe”) 31 and gate panel segment 2, hinge part (“Scharniergewerbe”) 31 is preferably glued to gate panel segment 2 in the region of connection portion 23 However, other forms of connection, such as, for example, screw connections, are not excluded.
As can be seen in
The individual hinge parts (“Scharniergewerbe”) 31, 32 of a hinge 3 have the same external shape and are, in particular, approximately identical parts, preferably injection-molded parts.
The inner diameter of bore 21 is slightly larger than the outer diameter of hinge pin 5. The arrangement of hinge pin 5 in bore 21 realizes a fixed bearing with a rotational degree of freedom, i.e. hinge part (“Scharniergewerbe”) 31, 32 can rotate about hinge pin 5 with bore 21 provided at its one axial end.
In order to secure hinge pin 5 against twisting or displacement, a previously described pin 9 is inserted through a bore provided in hinge pin 5, which bore extends transversely to the longitudinal axis L of hinge pin 5. Pin 9 is further inserted through a transverse bore 29 (
As can best be seen in
Recesses 34 are provided on the inner sides of bores 21 (
Each hinge part (“Scharniergewerbe”) 31, 32 comprises a lateral guide element 35 which is suitable to support and guide gate panel segment 2, which is connected to this hinge part (“Scharniergewerbe”) 31, 32, in a direction opposite to the horizontal direction V (
In this embodiment, gate panel 2 has no lateral guide element 35 and no damper 43. For lateral guidance of gate panel 2, a sliding element 42 is provided between hinge part (“Scharniergewerbe”) 31 which is thus disposed opposite to shoulder 15 in the axial direction relative to guide roller 12. In the event of horizontal displacement of gate panel 2, sliding element 42 can contact one or both of the gate frame profiles 16 and slide along them in order to limit the horizontal movability of gate panel 2. In the embodiment shown, sliding element 42 is approximately round and provided with a center hole, where connection means 5 extends through this hole, thereby fastening sliding element 42.
Sliding element 42 can be fabricated from low-friction and/or comparatively soft material in order to minimize frictional forces between sliding element 42 and gate frame profile 16 as well as the wear of the guide roller and gate frame profile 16. In particular, if a sliding element 42 is provided on each of the two horizontally mutually oppositely disposed connection means
5 of a gate panel segment 2, horizontal guidance of guide rollers 12 can be effected substantially by sliding element 42.
Gate panel 2 can have several sliding elements 42 distributed over its height. For example, sliding elements 42 can always be arranged in pairs that are disposed horizontally opposite to each other. Such pairs of sliding elements 42 can be evenly distributed over the height of the closed gate panel, for example, with a total of three pairs at the upper end, at the lower end, and approximately at the center.
Profile elements 49 each comprise a screw hole 47 with an internal thread. In this embodiment, the hinge part (“Scharniergewerbe”) comprises two through bores 48, the spacing of which corresponds to the spacing of screw holes 47 of gate panel segment 2. The connection between hinge part (“Scharniergewerbe”) 31 and gate panel segment 2 can be established by screwing screws 46 through bores 48 of hinge part (“Scharniergewerbe”) 31 and to screw holes 47 of profile elements 49.
Provided in the vicinity of sprocket 53 and approximately opposite thereto is retaining roller 44, so that hinge parts (“Scharniergewerbe”) 31, 32 with drive means 4 pass through between sprocket 53 and the retaining roller when the gate is opened and closed.
The arrangement described with reference to the figures acts as follows:
Chain 4 is by way of engagement connected to sprocket 53 and serves to drive the entire gate panel 1. The drive of sprocket 53 is effected by way of a motor (not shown). Gate panel 1 consists of several gate panel segments 2, where several of these gate panel segments 2, and preferably all gate panel segments 2, are connected to chain 4. Preferably, each gate panel segment 2 is fastened individually with a respective hinge pin 5 to chain 4.
The static weight forces as well as the dynamic forces occurring during operation are thus transmitted approximately uniformly at the respective connecting points formed by chain 4 and hinge pin 5 to the respective gate panel segment 2 connected thereto. The total force therefore no longer needs to be absorbed by the lowermost gate panel segment, but is distributed as uniformly as possible over the entire gate panel 1.
The forces F1, F2 (
The common connection between chain 4, hinge pin 5 and the individual hinge parts (“Scharniergewerbe”) 31, 32 also causes chain 4 and the individual hinge parts (“Scharniergewerbe”) 31, 32 to move substantially together. Long holes 30 serve, in particular, to exclude a static overdetermination of the system and thereby to compensate for tolerances or changes in length between chain 4 and hinge parts (“Scharniergewerbe”) 31, 32.
It is there advantageous if hinge pins 5 are arranged in the upper half of a gate panel segment 2, and, in particular, in the region of an upper edge 36 of gate panel segment 2, as shown in
A change in load in chain 4 and gate panel segments 2 arises only above the sprocket, i.e. in the region of gate lintel 51, in which gate panel 2 is supported in the open state, i.e. is rolled up, where tensile and compressive forces arising between the gate panel segments when rolling up the gate panel are lower than those when lifting the gate panel 2 in the passage area.
Recess 6 formed in hinge parts (“Scharniergewerbe”) 31, 32 serves as stable lateral guidance of chain 4 as well as protection of chain 4 against external influences. The arrangement of chain 4 in recess 6 also leads to a compact design which is further promoted by the fact that chain 4, inserted into hinge parts (“Scharniergewerbe”) 31, 32, is arranged between gate panel segments 2 and a guide roller 12, where hinge pin 5 can simultaneously be used as the axis for this guide roller 12.
Damper 43 provided between chain 4 and recess 6 reduces the noise arising during the movement of gate panel 1, which can occur due to slight movements of chain 4 and hinge parts (“Scharniergewerbe”) 31, 32. Another source of noise that damper 43 counteracts is the engagement of sprocket 53 with chain 4.
This compact design leads to the fact that the frame width BZ can be reduced as compared to prior art. Due to the frame width being reduced, the passage width of the gate can be increased.
Number | Date | Country | Kind |
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16176549.0 | Jun 2016 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/065622 | 6/26/2017 | WO | 00 |