1. Field of the Invention
The present invention relates to a vessel propulsion apparatus.
2. Description of the Related Art
For example, Japanese Patent Application Publication No. 2000-337145 discloses an outboard motor that leads cooling water to an engine via a cooling water passage defined inside an oil pan. The outboard motor includes a transverse cooling water passage defined in a bottom surface of the oil pan, a relief port extending downward from the transverse cooling water passage, and a water pressure valve attached to the relief port. When the pressure inside the cooling water passage rises, a portion of the cooling water inside the cooling water passage is released downward from the bottom surface of the oil pan through the water pressure valve.
The inventor of preferred embodiments of the present invention described and claimed in the present application conducted an extensive study and research regarding a vessel propulsion apparatus, such as the one described above, and in doing so, discovered and first recognized new unique challenges and previously unrecognized possibilities for improvements as described in greater detail below.
It is desirable that the engine oil temperature is constant regardless of the operation conditions of the engine. On the other hand, the amount of heat to be generated by moving parts of the engine, etc., changes according to the operation conditions of the engine such as the rotation speed. Thus, in order to maintain the engine oil temperature constant, it is necessary to change the cooling ability of a cooling device according to the operation conditions of the engine.
However, in the outboard motor described in the related art above, the transverse cooling water passage and vertical cooling water passage are filled with cooling water in either state where the water pressure valve is open or closed. Therefore, the contact area of the cooling water with the oil pan is constant irrespective of the operation conditions of the engine, and the cooling ability to cool oil inside the oil pan remains nearly unchanged.
In order to overcome the previously unrecognized and unsolved challenges described above, a preferred embodiment of the present invention provides a vessel propulsion apparatus including an engine configured to generate power to propel a vessel, an oil pan configured to retain lubricating oil to be supplied to the engine, a water inlet disposed under the engine, a cooling water supply passage extending from the water inlet to the engine, a water pump that is disposed in the cooling water supply passage and is configured to take in water outside of the vessel propulsion apparatus from the water inlet and supply the taken-in water to the engine via the cooling water supply passage, by being driven by the engine, an auxiliary cooling passage branching from the cooling water supply passage at a branch position between the engine and the water pump, extending from the branch position to the oil pan, and a pressure control valve configured to perform flow rate limitation to limit the flow rate of water flowing from the cooling water supply passage to the auxiliary cooling passage when the water pressure inside the cooling water supply passage is less than a set pressure, and cancel the flow rate limitation to allow a portion of the water inside the cooling water supply passage flow to the auxiliary cooling passage when the water pressure inside the cooling water supply passage is the set pressure or more to thus maintain the water pressure inside the cooling water supply passage to be less than the set pressure, and supply water to the oil pan via the auxiliary cooling passage.
According to this arrangement, when the output of the engine is low, the water pressure inside the cooling water supply passage is low. When the output of the engine is high, the water pressure inside the cooling water supply passage is high. When the water pressure inside the cooling water supply passage is less than a set pressure, because the flow rate of water flowing from the cooling water supply passage to the auxiliary cooling passage is limited, the flow rate of water to be supplied to the oil pan via the auxiliary cooling passage is also limited. The cooling ability is thus suppressed. When the water pressure inside the cooling water supply passage is the set pressure or more, low-temperature water before engine cooling flows from the cooling water supply passage to the auxiliary cooling passage, and is supplied to the oil pan via the auxiliary cooling passage. The cooling ability to cool lubricating oil inside the oil pan is thus enhanced. Thus, a temperature difference of the lubricating oil between when the output of the engine is high and low is significantly reduced.
The flow rate limitation preferably includes a shutoff in which the pressure control valve shuts off flow-through of water from the cooling water supply passage to the auxiliary cooling passage, and the pressure control valve may keep the inside of the auxiliary cooling passage empty by shutting off flow-through of water from the cooling water supply passage to the auxiliary cooling passage when the water pressure inside the cooling water supply passage is less than the set pressure.
According to this arrangement, when the output of the engine is low, the flow of water to the auxiliary cooling passage is shut off to cancel cooling of the oil pan by water in the auxiliary cooling passage. Excessively cooling the lubricating oil is thus suppressed or prevented when the output of the engine is low. A temperature difference of the lubricating oil between when the output of the engine is high and low is thus significantly reduced.
The auxiliary cooling passage preferably branches from the cooling water supply passage at the branch position higher than the oil pan, and the pressure control valve preferably is disposed higher than the oil pan.
According to this arrangement, the length of the auxiliary cooling passage that contributes to cooling is extended. The cooling ability when the engine output is large is thus enhanced.
The auxiliary cooling passage preferably extends along the oil pan from the upper end of the oil pan up to the lower end of the oil pan.
According to this arrangement, the length of the auxiliary cooling passage that contributes to cooling is markedly extended. The cooling ability when the engine output is large is thus markedly enhanced.
The oil pan preferably includes an oil retaining portion that is configured to retain lubricating oil to be supplied to the engine, and the auxiliary cooling passage preferably extends along an outer wall surface of the oil retaining portion.
According to this arrangement, the outer wall surface of the oil retaining portion is effectively cooled by water flowing inside the auxiliary cooling passage. The cooling ability to cool lubricating oil inside the oil retaining portion is thus enhanced.
The cooling water supply passage preferably extends from the water inlet to the engine, and extends along the oil pan.
According to this arrangement, the cooling ability is further enhanced by cooling the oil pan by low-temperature water before engine cooling flowing inside the cooling water supply passage.
The vessel propulsion apparatus preferably further includes a cooling water exhaust passage that extends from the engine to the oil pan and through which water supplied from the cooling water supply passage to the engine flows.
According to this arrangement, the cooling ability is further enhanced by also causing water after cooling the engine contribute to cooling of the oil pan.
The cooling water supply passage preferably includes a water feed portion provided in the interior of the oil pan, the cooling water discharge passage preferably includes a drain portion provided in the interior of the oil pan, the auxiliary cooling passage preferably includes an auxiliary cooling portion provided in the interior of the oil pan, and the water feed portion, the drain portion, and the auxiliary cooling portion preferably do not intersect in the interior of the oil pan.
According to this arrangement, the contact area of the oil pan with water is increased inside the oil pan. The cooling ability to cool lubricating oil inside the oil retaining portion is thus further enhanced.
The water pump preferably includes a rotor that is driven to rotate by the engine so that the discharge flow rate of water increases with an increase in the rotation speed of the engine.
According to this arrangement, by controlling the amount of water to be supplied to the oil pan via the auxiliary cooling passage according to the water pressure inside the cooling water supply passage that increases or decreases depending on the rotation speed of the engine, the cooling ability is controlled.
The pressure control valve preferably includes a valve seat that defines a hole through which water flowing to a downstream side of the auxiliary cooling passage passes, and a valve body that opens and closes the hole by contacting and separating from the valve seat according to the water pressure inside the cooling water supply passage.
According to this arrangement, by the valve body opening and closing the valve seat, the amount of water flowing to the downstream side of the auxiliary cooling passage is controlled. The valve body closing the valve seat when the output of the engine is low is easily shut off the flow-through of water to the auxiliary cooling passage. Excessively cooling the lubricating oil is also suppressed when the output of the engine is low. A temperature difference of the lubricating oil between when the output of the engine is high and low is further reduced as much as possible.
The pressure control valve preferably further includes an electric actuator configured to move the valve body.
According to this arrangement, the valve body is moved by the electric actuator to open and close the valve seat.
The engine preferably includes a crankshaft that is rotatable about a rotation axis extending in an up-down direction.
The vessel propulsion apparatus preferably includes a drive shaft that is disposed under the crankshaft and coupled with the crankshaft in an integrally rotatable manner, and that drives the water pump, a casing including an insertion hole through which the drive shaft is inserted and a bearing holding portion provided on the inner periphery of the insertion hole, and a bearing that is held by the bearing holding portion and rotatably supports an axially halfway portion of the drive shaft.
Conventionally, a bearing to support a lower end portion of a drive shaft has been provided. However, in the drive shaft, a substantial support span corresponding to the distance from its upper end portion connected to the crankshaft to the bearing is long. Therefore, there is a problem that the drive shaft has a great swing. In contrast thereto, in the present arrangement, the substantial support span corresponding to the distance from the upper end portion of the drive shaft to the bearing is significantly reduced. The swing of the drive shaft is thus suppressed to be small.
The vessel propulsion apparatus preferably includes a bearing holder held by the bearing holding portion, including a cylindrical elastic member that holds the bearing.
According to this arrangement, by elastic deformation of the bearing holder, errors in the dimensional accuracy and the positional accuracy of combination, etc., of the drive shaft and casing are absorbed.
The vessel propulsion apparatus preferably includes a branch passage branching from a halfway portion of the cooling water supply passage, passing through a portion of the bearing holding portion to communicate with the insertion hole, and the bearing preferably includes a cylindrical sliding bearing that makes sliding contact with the outer periphery of the halfway portion of the drive shaft.
According to this arrangement, frictional heat generated by sliding contact between the drive shaft and sliding bearing is transmitted to the bearing holder. However, because water flowing in the branch passage branching from the cooling water supply passage passes through a portion of the bearing holding portion, a rise in temperature of the bearing holder is significantly suppressed or prevented. A deterioration of the bearing holder is thus prevented.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
The suspension device 3 includes a pair of left and right clamp brackets 5 to be mounted on the hull H1, a tilting shaft 6 supported in a posture of extending in the left-right direction by the pair of clamp brackets 5, and a swivel bracket 7 mounted on the tilting shaft 6. The suspension device 3 further includes a steering shaft 8 supported in a posture of extending in the up-down direction by the swivel bracket 7.
The outboard motor 4 is mounted on the steering shaft 8. The steering shaft 8 is supported by the swivel bracket 7 so as to be rotatable about a steering axis (center line of the steering shaft 8) extending in the up-down direction. The swivel bracket 7 is supported by the clamp brackets 5 via the tilting shaft 6. The swivel bracket 7 is turnable about a tilt axis (center line of the tilting shaft 6) extending in the left-right direction, with respect to the clamp brackets 5. The outboard motor 4 is turnable to the left and right with respect to the suspension device 3, and is turnable up and down with respect to the suspension device 3. Thus, the outboard motor 4 is turnable to the left and right with respect to the hull H1, and is turnable up and down with respect to the hull H1.
Also, the vessel 1 preferably includes a steering bracket 22 to be mounted on the steering shaft 8 in an integrally rotatable manner, and a mount damper MD configured to function as a mount that couples the steering bracket 22 and an exhaust guide 18 to be described later of the outboard motor 4. The mount damper MD is interposed between the hull H1 and the outboard motor 4, and is configured to significantly reduce or prevent vibration of the outboard motor 4 from being transmitted to the hull H1.
The outboard motor 4 includes an engine 9 that generates power to rotate a propeller 13 and propel the hull 1 and a power transmission system that transmits the power of the engine 9 to the propeller 13. The power transmission system includes a drive shaft 10 coupled to the engine 9, a forward/reverse switching mechanism 11 coupled to the drive shaft 10, and a propeller shaft 12 coupled to the forward/reverse switching mechanism 11. The outboard motor 4 further includes an engine cover 14 that covers the engine 9 and a casing 17 that houses the power transmission system.
The engine cover 14 houses the engine 9. The engine cover 14 includes a cup-shaped bottom cover 15 opened upward, and a cup-shaped top cover 16 opened downward. The top cover 16 is removably mounted on the bottom cover 15. The opening portion of the top cover 16 is laid on the opening portion of the bottom cover 15 via a seal (not shown) one on the top of the other. The bottom cover 15 is mounted on the casing 17 (specifically, an exhaust guide 18 to be described later).
The casing 17 includes an exhaust guide 18 disposed under the engine 9, an upper case 19 disposed under the exhaust guide 18, and a lower case 20 disposed under the upper case 19. The engine 9 is mounted on the exhaust guide 18. The engine 9 is disposed higher than the steering shaft 8. The exhaust guide 18 defining and serving as an engine support member supports the engine 9 with a rotation axis of the engine 9 (corresponding to a rotation axis Ac of a crankshaft 38) being in a vertical posture.
The engine 9 is disposed over the drive shaft 10. The drive shaft 10 extends in the up-down direction inside the casing 17. A center line of the drive shaft 10 preferably is disposed on the rotation axis of the engine 9, and preferably is deviated with the rotation axis of the engine 9. An upper end portion of the drive shaft 10 is coupled to the engine 9. A lower end portion of the drive shaft 10 is coupled to a front end portion of the propeller shaft 12 via the forward/reverse switching mechanism 11. The propeller shaft 12 extends in the front-rear direction inside the casing 17. A rear end portion of the propeller shaft 12 projects rearward from the casing 17. The propeller 13 is removably mounted on the rear end portion of the propeller shaft 12. The propeller 13 includes an outer cylinder 13a surrounding the propeller shaft 12 about a propeller axis (center line of the propeller shaft 12), and a plurality of blades 13b extending outward from the outer cylinder 13a. The outer cylinder 13a and the blades 13b rotate about the propeller axis together with the propeller shaft 12.
The engine 9 preferably is an internal combustion engine. The engine 9 rotates in a fixed rotation direction. The rotation of the engine 9 is transmitted to the propeller 13 by the power transmission system (the drive shaft 10, the forward/reverse switching mechanism 11, and the propeller shaft 12). The propeller 13 is thus caused to rotate together with the propeller shaft 12 and a thrust that propels the vessel 1 forward or in reverse is generated. Also, the direction of a rotation transmitted from the drive shaft 10 up to the propeller shaft 12 is switched by the forward/reverse switching mechanism 11. The rotation direction of the propeller 13 and the propeller shaft 12 is thus switched between a normal rotation direction (clockwise direction when the propeller 13 is viewed from the rear) and a reverse rotation direction (direction of rotation opposite to the normal rotation direction). The direction of thrust is thus switched.
The outboard motor 4 includes an exhaust passage 23 that discharges exhaust generated by the engine 9 to the outside of the outboard motor 4. The exhaust passage 23 is provided in the interior of the outboard motor 4. The exhaust passage 23 includes an exhaust port 24 opening at a rear end portion of the propeller 13 (a rear end portion of the outer cylinder 13a), and a main exhaust passage 25 extending from a combustion chamber 48 of the engine 9 to the exhaust port 24. The exhaust passage 23 further includes an idle exhaust port 26 opening at an outer surface of the outboard motor 4, and an idle exhaust passage 27 extending from the main exhaust passage 25 to the idle exhaust port 26.
The main exhaust passage 25 extends downward from the engine 9 to the propeller shaft 12 via the exhaust guide 18, and extends rearward along the propeller shaft 12. The main exhaust passage 25 opens rearward at the rear end portion of the propeller 13. The exhaust port 24 is thus disposed in water. The idle exhaust port 26 and the idle exhaust passage 27 are disposed higher than the exhaust port 24. The idle exhaust passage 27 branches from the main exhaust passage 25. The idle exhaust port 26 is disposed higher than a waterline WL (height of the water surface when the vessel 1 equipped with the vessel propulsion apparatus 2 is stopped). The idle exhaust port 26 thus opens into air.
The exhaust generated in the combustion chamber 48 is discharged into the main exhaust passage 25, and is guided toward the exhaust port 24. When the output of the engine 9 is high, the exhaust inside the main exhaust passage 25 is mainly discharged into water from the exhaust port 24. Also, a portion of the exhaust inside the main exhaust passage 25 is led to the idle exhaust port 26 by the idle exhaust passage 27, and is released into the atmosphere from the idle exhaust port 26. On the other hand, when the output of the engine 9 is low (for example, when the engine 9 is idling), the exhaust pressure inside the main exhaust passage 25 is low and the exhaust inside the main exhaust passage 25 is thus mainly released into the atmosphere from the idle exhaust port 26.
The outboard motor 4 preferably includes a water-cooled type cooling device 36 that cools the interior of the outboard motor 4. The cooling device 36 includes a water inlet 28 disposed under the engine 9 and opening at the outer surface of the outboard motor 4, and a cooling water passage 29 (water jacket) provided in the engine 9. The cooling device 36 further includes a cooling water supply passage 30 extending from the water inlet 28 to the engine 9 to connect to the cooling water passage 29 inside the engine 9, and a water pump 31 disposed in the cooling water supply passage 30. The water pump 31 takes water outside the outboard motor 4 serving as cooling water into the interior of the outboard motor 4 from the water inlet 28, and supplies the taken-in water to the engine 9 via the cooling water supply passage 30. The cooling device 36 further includes a water outlet 32 opening at an outer surface of the lower case 20, and a cooling water drain passage 33 through which water supplied from the cooling water supply passage 30 to the engine 9 flows. The cooling water drain passage 33 extends inside the outboard motor 4 from the cooling water passage 29 to the water outlet 32.
The water inlet 28 is disposed lower than the cooling water passage 29 and the water pump 31. The water inlet 28 opens at the outer surface of the lower case 20. The water inlet 28 is thus disposed in water. The water inlet 28 is connected to the cooling water passage 29 inside the engine 9 via the cooling water supply passage 30 provided in the interior of the outboard motor 4. The water pump 31 is disposed in the cooling water supply passage 30. The water pump 31 is thus disposed in the interior of the outboard motor 4. The water pump 31 is disposed lower than the engine 9.
The water pump 31 is mounted on the drive shaft 10. The water pump 31 preferably is a rotary pump including an impeller 31a defining and serving as a rotor that rotates together with the drive shaft 10, and a pump case 31b that houses the impeller 31a. When the engine 9 rotates the drive shaft 10, the impeller 31a rotates inside the pump case 31b and a suction force to suck water outside the outboard motor 4 into the water inlet 28 is generated. The water pump 31 is thus driven by the engine 9. The impeller 31a defining and serving as a rotor is driven to rotate by the engine 9 such that the flow rate of water increases with an increase in the rotation speed of the engine 9.
The water outside the outboard motor 4 defining and serving as cooling water is sucked from the water inlet 28 into the cooling water supply passage 30, and is delivered from the cooling water supply passage 30 to the cooling water passage 29 (water jacket) inside the engine 9 via the water pump 31. High-temperature portions of the engine 9 etc., are thus cooled by the cooling water. Then, the cooling water supplied to the engine 9 is guided by the cooling water drain passage 33 to the water outlet 32, and is discharged from the water outlet 32.
The engine 9 includes an engine main body 35 provided with a plurality of cylinders 34. The engine 9 may be an in-line engine or a V-type engine, or may be an engine of a type other than these, for example. Also, the engine 9 is not limited to being a multi-cylinder engine and may instead be a single-cylinder engine, for example. The engine main body 35 includes a plurality of pistons 37 respectively disposed inside the plurality of cylinders 34, a crankshaft 38 that is rotatable about the rotation axis Ac extending in the up-down direction, and a plurality of connecting rods 39 that couple each of the plurality of pistons 37 to the crankshaft 38.
The flow rate limitation includes a shutoff in which the pressure control valve 68 shuts off flow-through of water from the cooling water supply passage 30 to the auxiliary cooling passage 67. That is, the water pressure control valve 68 is configured to perform the function of keeping the inside of the auxiliary cooling passage 67 empty by shutting off flow-through of water from the cooling water supply passage 30 to the auxiliary cooling passage 67 when the water pressure inside the cooling water supply passage 30 is less than the set pressure.
The cooling device 36 further includes a thermostat 69 that is configured to open and close the cooling water passage 29 according to the temperature of the cooling water inside the cooling water passage 29. The thermostat 69 is disposed on, for example, the cylinder body 40. When the cooling water passage 29 is opened by the thermostat 69, the water inside the cooling water passage 29 is discharged to the exterior via the cooling water discharge passage 33 that extends from the engine 9 to the oil pan 61 downstream of the thermostat 69. A portion of the cooling water discharge passage 33 is defined in the exhaust guide 18 and the oil pan 61.
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The oil pan 61 includes a branch passage 130 branching from a branch position 301 of the cooling water supply passage 30 to communicate with the insertion hole 110. Water that is supplied to the insertion hole 110 via the branch passage 130 from the cooling water supply passage 30 passes through the bearing 112, and is discharged to the exterior via the insertion hole 111. As a result of the bearing 112 being cooled by water supplied to the insertion hole 110 via a branch passage 130, a rise in temperature of the bearing 112 is suppressed or prevented. A deterioration of rubber to be described later included in the bearing 112 is thus suppressed or prevented.
The outboard motor 4 includes a lubricating device 70. The lubricating device 70 includes the oil pan 61 including an oil retaining portion 71 configured to retain lubricating oil to be supplied to the engine 9, and disposed under the engine 9. The lubricating device 70 further includes an oil supply passage 72 configured to lead lubricating oil in the oil retaining portion 71 to at least the crank chamber 44 of the engine 9. In the present first preferred embodiment, description will be given in line with the example in which lubricating oil is led to the crank chamber 44 and the cam chamber 47 shown in
The lubricating device 70 further includes a first oil recovery passage 73 that extends downward from the crank chamber 44 to the oil retaining portion 71 and is configured to lead lubricating oil inside the crank chamber 44 to the oil retaining portion 71 of the oil pan 61. The lubricating device 70 further includes a second oil recovery passage 74 that is configured to return lubricating oil used for lubrication inside the cam chamber 47 to the oil retaining portion 71 of the oil pan 61.
The lubricating device 70 further includes an oil pump 75 disposed in a halfway portion of the oil supply passage 72 and configured to be driven by the engine 9, a third oil recovery passage 76 branching from a branch position disposed downstream of the oil pump 75 in the oil supply passage 72, and an oil pressure control valve 77 disposed at the branch position.
The oil pressure control valve 77 defines and serves as a relief function of returning a portion of the lubricating oil in the oil supply passage 72 to the oil retaining portion 71 of the oil pan 61 via the third oil recovery passage 76 when the pressure of the lubricating oil has reached a set pressure or more. The pressure of the lubricating oil inside the oil supply passage 72 is thus maintained to be less than the set pressure.
The outboard motor 4 includes an engine gasket 78 and an oil pan gasket 79. The engine gasket 78 is disposed between the engine 9 and the oil pan 61. The exhaust guide 18 is disposed between the engine gasket 78 and the oil pan 61. The oil pan gasket 79 is disposed between the exhaust guide 18 and the oil pan 61. Specifically, the engine gasket 78 is disposed between a lower end portion 40a of the cylinder body 40 and a lower end portion 43a of the crank case 43 and an upper end 18a of the exhaust guide 18. The oil pan gasket 79 is disposed between a lower end 18b of the exhaust guide 18 and an upper end 61a of the oil pan 61. In the respective gaskets 78 and 79, holes (which are not shown in
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The valve body 82 includes a disk portion 89 opposed to a seat surface 81a of the valve seat 81, and a guided portion 90 extending from the disk portion 89 in an axial direction of the disk portion 89, axially slidably fitted with the inner periphery of the hole 80 of the valve seat 81, and to be axially guided by the hole 80. As shown in
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The cover 84 includes a peripheral wall 92, an end wall 93 coupled to one end of the peripheral wall 92, and a plurality of brackets 94 extending outward from the other end of the peripheral wall 92. The cover 84 further includes a guide projection portion 95 defining and serving as a guide portion, projecting from an inner surface of the end wall 93, to guide an inner diameter portion at the other end of the compression coil spring defining and serving as the biasing member 83. When the valve body 82 opens, by an end portion 95a of the guide projection portion 95 and a portion (ribs 91a of the guide projection portion 91) of the valve body 82 at the time of opening making contact with each other, the amount of movement of the valve body 82 is restricted. That is, the end portion 95a of the guide projection portion 95 is configured to define and function as a stopper that restricts the opening degree of the valve body 82 (corresponding to a distance between the valve body 82 and the valve seat 81).
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The oil retaining portion 71 includes an opening 71a opened upward, an outer wall surface 71b, and an inner wall surface 71c. One wall surface of the partition wall 64 constitutes a portion of the outer wall surface 71b of the oil retaining portion 71. The other wall surface of the partition wall 64 constitutes a portion of the inner wall surface 71c of the oil retaining portion 71. The auxiliary cooling passage 67 extends along the outer wall surface 71b of the oil retaining portion 71 (corresponding to one surface of the partition wall 64).
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The water pump 31 is disposed close to the lower end of the upper case 19. A portion of the pump case 31b of the water pump 31 is housed inside the upper case 19. A water feed portion 30c being a portion of the cooling water supply passage 30 is provided inside the upper case 19. The water feed portion 30c is demarcated, inside the upper case 19, by a water feed pipe 118 that causes a discharge port 31c of the pump case 31b of the water pump 31 and an inlet 115a of the cooling water passage 115 to communicate with each other.
Water that is taken to the inside of the pump case 31b from the water inlet 28 and discharged from the discharge port 31c by the action of the water pump 31 is delivered to the cooling water passage 115 via the water feed portion 30c. The water delivered to the cooling water passage 115 cools lubricating oil inside the oil pan 61 via the bottom wall 63 of the oil pan 61.
The upper end of the drive shaft 10 is splined to the crankshaft 38 in an integrally rotatable manner. An axially halfway portion 10a of the drive shaft 10 is rotatably supported by the bearing 112.
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The bearing 112 includes a sliding bearing such as, for example, a cylindrical metal bearing containing copper that makes sliding contact with an outer periphery 10b of the axially halfway portion 10a of the drive shaft 10. The bearing 112 is non-rotatably held by a cylindrical bearing holder 119 held by the bearing holding portion 113 of the upper case 19. The bearing holder 119 is preferably made of an elastic member such as, for example, rubber. The bearing holder 119 is press-fitted into the bearing holding portion 113. The bearing holder 119 is elastically compressed inside the bearing holding portion 113.
The bearing holder 119 includes a cylindrical main body 119a that is fitted with the outer periphery of the bearing 112, and a pair of annular flanges 119b and 119c provided at both axial ends of the main body 119a. The main body 119a is interposed between the outer periphery of the bearing 112 and the bearing holding portion 113 to secure an insulating property between the outer periphery of the bearing 112 and the bearing holding portion 113.
The upper annular flange 119b is restricted from an axially upward movement by the lower end 61b of the oil pan 61. The lower annular flange 119c is restricted from an axially downward movement by an annular step portion 120 provided at the lower end of the bearing holding portion 113 of the upper case 19. The upper annular flange 119b is engaged with an upper end 112a of the bearing 112 to thus restrict an axially upward movement of the bearing 112. The upper annular flange 119b is interposed between the upper end 112a of the bearing 112 and the oil pan 61 to secure insulating property between the upper end 112a of the bearing 112 and the oil pan 61. The lower annular flange 119c is interposed between a lower end 112b of the bearing 112 and the annular step portion 120 of the upper case 19 to secure insulating property between the lower end 112b of the bearing 112 and the annular step portion 120 of the upper case 19.
Conventionally, a bearing to support a lower end portion of a drive shaft has been provided. However, there is a problem that the drive shaft has a great swing because a substantial support span corresponding to the distance from its upper end portion connected to the crankshaft to the bearing is long. In contrast thereto, in the present preferred embodiment, the substantial support span corresponding to the distance from the upper end portion of the drive shaft 10 to the bearing 112 is significantly reduced. The swing of the drive shaft 10 is thus suppressed to be small.
Also, in the present preferred embodiment, the bearing 112 is held by the bearing holding portion 113 of the upper case 19 via the bearing holder 119 being an elastic member. Thus, by elastic deformation of the bearing holder 119, errors in the dimensional accuracy and the positional accuracy of combination, etc., of the drive shaft 10 and the upper case 19 are absorbed.
On the other hand, in the case of supporting the bearing 112 by the bearing holder 119 being an elastic member such as rubber, there is a concern about the occurrence of a new problem that the bearing holder 119 deteriorates due to heat generated by sliding friction between the drive shaft 10 and the bearing 112.
In contrast thereto, in the present preferred embodiment, as shown in
Next, description will be given of a structure of the branch passage 130 branching from a halfway portion of the cooling water supply passage 30 for flowing to the bearing 112 side.
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The first passage 131 includes a first end portion 131a connected to the cooling water passage 115, and a second end portion 131b connected to the second passage 132. The first passage 131 extends by penetrating through the bottom wall 63 of the oil pan 61 in an inclined manner. The second end portion 131b is disposed higher than the first end portion 131a. The second passage 132 is, in a mode of extending across the oil pan 61 and the upper case 19, disposed close to the insertion holes 110 and 111. The second passage 132 extends parallel or substantially parallel to the insertion holes 110 and 111. The third passage 133 extends substantially in the radial direction of the insertion holes 110 and 111 to cause the second passage 132 communicate with a portion in the circumferential direction of the insertion holes 110 and 111.
Water inside the cooling water supply passage 30 before engine cooling flows, via the branch passage 130, passing through a portion of the bearing holding portion 113 of the insertion hole 111 of the upper case 19. A rise in temperature of the bearing holder 119 held by the bearing holding portion 113 is thus suppressed or prevented. As a result, a deterioration of the bearing holder 119 is suppressed or prevented to improve the durability of the bearing holder 119. The water having passed through a portion of the bearing holding portion 113 falls along the insertion hole 111 of the upper case 19, and is returned to, for example, the inside of the pump case 31b.
During driving of the water pump 30, by water that is caused to flow to the bearing holding portion 113 via the branch passage 130, the bearing 112 and its peripheral portion are washed at all times. That is, the bearing 112 and its peripheral portion are always supplied with new seawater. Seawater is thus never retained in the bearing 112 and its peripheral portion. Also, at the time of ordinary maintenance where the cooling water passage 29 (water jacket) etc., is washed by passing water from the exterior through a water port (not shown), the bearing 112 and its periphery are also simultaneously washed.
According to the present preferred embodiment, the following excellent effects are provided. That is, when the output of the engine 9 is low, the water pressure inside the cooling water supply passage 30 is low. When the output of the engine 9 is high, the water pressure inside the cooling water supply passage 30 is high. When the water pressure inside the cooling water supply passage 30 is less than the set pressure, because the flow rate of water flowing from the cooling water supply passage 30 to the auxiliary cooling passage 67 is limited, the flow rate of water to be supplied to the oil pan 61 via the auxiliary cooling passage 67 is also limited. The cooling ability is thus suppressed. When the water pressure inside the cooling water supply passage 30 is the set pressure or more, low-temperature water before cooling the engine 9, as shown in
The flow rate limitation that is carried out by the water pressure control valve 68 when the water pressure inside the cooling water supply passage 30 is less than the set pressure preferably includes a shutoff to shut off flow-through of water from the cooling water supply passage 30 to the auxiliary cooling passage 67. The shutoff keeps the inside of the auxiliary cooling passage 67 empty. That is, when the output of the engine 9 is low, the flow of water to the auxiliary cooling passage 67 is shut off to cancel cooling of the oil pan 61 by water inside the auxiliary cooling passage 67. Thus, excessively cooling the lubricating oil is suppressed or prevented when the output of the engine 9 is low. A temperature difference of the lubricating oil between when the output of the engine 9 is high and low is further reduced as much as possible.
Even without increasing the passage area of the cooling water supply passage 30 to the engine 9, the flow rate of cooling water that cools lubricating oil is significantly increased. The water that is supplied from the branch position of the cooling water supply passage 30 to the oil pan 61 via the auxiliary cooling passage 67 at the time of the set pressure or more is water that is relieved so that the amount of cooling water supply to the engine 9 does not become excessive. Thus, a situation such that the amount of cooling water supply to the engine 9 becomes insufficient does not occur.
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As shown in
The electric actuator 100 is configured to move a valve body 82P of the water pressure control valve 68P. Specifically, the electronic actuator 100 includes a fixed portion 103 fixed to a hollow cover defining and serving as a cover 84P, and a movable portion 104 that elongates and contracts from the fixed portion 103. By contraction of the movable portion 104 of the electric actuator 100, the valve body 82P is opened. By elongation of the movable portion 104 of the electric actuator 100, the valve body 82P is closed.
For example, the electric actuator 100 is preferably constituted by a solenoid that is drive-controlled by the ECU 102. The solenoid defining and serving as the electric actuator 100 includes a solenoid main body defining and serving as a fixed portion 103, and a control rod coupled to the valve body 82P and defining and serving as a movable portion 104 that elongates and contracts from the solenoid main body. The fixed portion 103 preferably is fixed by being fitted with a holding recess portion 93P1 provided in an inner surface of an end wall 93P of the hollow cover 84P. The outer periphery of the fixed portion 103 preferably is configured to guide an inner diameter portion at one end of a compression coil spring defining and serving as a biasing member 83. The movable portion 104 preferably is coupled to ribs 91aP that guide the biasing portion 83, or preferably is coupled to a disk portion 89, for example.
By the ECU 102 exciting the solenoid, the control rod is caused to contract against the biasing member 83. As a result, the valve body 82P is opened. By the ECU 102 cancelling the excitation of the solenoid, the control rod is elongated by the action of the biasing member 83. As a result, the valve body 82P is closed.
Of the components of the second preferred embodiment in
Of the components of the third preferred embodiment in
The present invention is not limited to the preferred embodiments. For example, in the preferred embodiments, the auxiliary cooling passage 67 is preferably provided in the interior of the oil pan 61. Without being limited thereto, the auxiliary cooling passage may be provided in the exterior of an oil pan, and extend along the oil pan. For example, the auxiliary cooling passage may be defined between an outer wall surface of an oil pan and an upper case, and extend along the oil pan.
In the preferred embodiments, the auxiliary cooling passage 67 preferably extends along the oil pan from the upper end 61a up to the lower end 61b of the oil pan 61. Without being limited thereto, it suffices that the auxiliary cooling passage extends along at least a portion in the up-down direction of an oil pan.
In the preferred embodiments, the cooling water supply passage 30 is preferably provided in the interior of the oil pan 61. Without being limited thereto, the cooling water supply passage may be provided in the exterior of an oil pan, and extend along the oil pan. For example, the cooling water supply passage may be defined between an outer wall surface of an oil pan and an upper case, and extend along the oil pan.
In the preferred embodiments, the cooling water supply passage 30 inside the exhaust guide 18 preferably communicates with the auxiliary cooling passage 67 inside the exhaust guide 18 via the communicating path 85 along the outer side surface 18d of the exhaust guide 18. Without being limited thereto, the cooling water supply passage inside an exhaust guide may communicate with an auxiliary cooling passage inside the exhaust guide via a communicating path provided in the interior of the exhaust guide. In this case, a water pressure control valve (pressure control valve) is disposed in the interior of the exhaust guide.
In the preferred embodiments, the vessel propulsion apparatus preferably includes an outboard motor. Without being limited thereto, the vessel propulsion apparatus may include an inboard motor, or may include an inboard/outboard motor, for example.
In the following, various preferred embodiments of the present invention will be described in greater detail with reference to examples.
Example 1 is a vessel propulsion apparatus that, as in the first preferred embodiment of the present invention as shown in
Comparative Example 1 is a vessel propulsion apparatus that releases cooling water to the exterior via a cooling water relief passage branching from a cooling water supply passage by the action of a water pressure control valve. Water in the cooling water relief passage does not contribute to cooling of an oil pan.
Example 1 and Comparative Example 1 were used to carry out a measurement experiment to determine the relationship between the rotation speed of an engine and the temperature of lubricating oil inside an oil pan.
As a result of the measurement experiment, it has been verified that, as shown in
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
The present application corresponds to Japanese Patent Application No. 2013-232397 filed in the Japanese Patent Office on Nov. 8, 2013, and the entire disclosure of this application is incorporated herein by reference.
Number | Date | Country | Kind |
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2013-232397 | Nov 2013 | JP | national |