The present invention relates to a vibration actuator that causes a movable element to undergo reciprocating vibration through a signal input.
A vibration actuator generates a vibration in accordance with a signal, such as an incoming call in a communication device, an alarm in any of a variety of electronic devices, or the like, to communicate, to the individual carrying the communication device, or to a user who is touching the electronic device, through a vibration, the state of the signal input, where such vibration motors are provided in a variety of electronic devices, such as in mobile information terminals.
Among the various forms of vibration actuators that are under development, there are known vibration actuators that are able to generate relatively large vibrations through reciprocating vibrations of a movable element. This type of conventional vibration actuator is provided with a weight and a magnet on a movable element side, where an electric current is applied to a coil that is provided on the stator side to cause the Lorentz forces that act on the magnet to form a driving force, to cause the movable element, which is elastically supported along the direction of vibration, to undergo reciprocating vibrations (referencing Japanese Patent Application No. 2011-97747).
Accompanying smaller and thinner mobile electronic devices, there are demands for further miniaturization and thickness reduction of vibration actuators that are used therein. In particular, in electronic devices that are provided with flat-panel display portions, such as smartphones, the space within the device in the direction of thickness, which is perpendicular to the display panel, is limited, and thus there is a strong need for the vibration actuator, which is equipped therein, to be thinner.
When attempting to reduce the thickness of a vibration actuator, one may consider achieving the desired driving force by securing an adequate magnet volume, and achieving the desired inertial force through ensuring an adequate mass in the weight, and achieving the reduction in thickness through forming into a flat shape the movable element that is provided with the magnet and the weight. In this case, if the movable element rolls (revolves) around the linear vibration axis, a movable element of a flat shape would be of a shape wherein the side portions that run along the direction of vibration would tend to strike the surrounding frame, which would produce a striking noise, interfering with achieving a stabilized operation. Because of this, in the prior art a stabilized linear vibration has been achieved through suppressing rolling of the movable element around the vibration axis through the provision of two guide shafts.
However, when two guide shafts are provided, not only does this increase the number of components, but it requires high accuracy in installation so that the two guide shafts will be disposed in parallel; there is thus a problem in that this causes the assembly operation to be complex.
Moreover, vibration actuators are installed not only in mobile electronic devices that are carried in a pocket of the clothing of the user, or placed in a briefcase or a handbag, such as a mobile telephone or a smartphone, but rather the scope of use thereof is expanding into wearable electronic devices that the user carries through wearing on the body.
With mobile electronic devices such as mobile telephones and smartphones, normally the use thereof is envisioned to be when held in the palm of one's hand, and these devices have thin box-shaped outer shapes that are easy to hold, and thus the vibration actuators that are installed therein are also equipped with box-shaped frames that have straight edges along a linear vibration track, to enable space-efficient storage within the box shape of the mobile electronic device.
In contrast, in mobile electronic devices, a variety of outer shapes are being considered in order to produce shapes that are more easily held, and when it comes to wearable electronic devices, there is research into a variety of shapes, such as wristwatch types (wristband types), eyeglass types, belt types (waistband types), necklace types, and the like, and thus when one considers installation into electronic devices of these shapes there is a problem in that a conventional box-shaped frame that has straight edges cannot be installed, with good spatial efficiency, into the electronic device.
In the present invention, the handling of such problems is an example of the problem to be solved. That is, the issues in the present invention is to provide a vibration actuator that can achieve a reduction in thickness in a vibration actuator through forming the movable element in a flat shape, that can produce a stabilized vibration in a movable element with a flat shape with a structure that reduces the number of components and that avoids complex assembly operations, and that can be installed, with good spatial efficiency in mobile electronic devices and wearable electronic devices with a variety of outer shapes.
In order to achieve such an object, the present invention is provided with the following structures:
A vibration actuator can have a plate-shaped body made from a magnetic material that has a flat supporting surface; a movable element that is in partial contact, either directly or through a contact piece, in a plurality of locations of the supporting surface, and that vibrates in an axial direction along the supporting surface; an elastic member for elastically repelling the vibration of the movable element; and a coil that is secured to the plate-shaped body, and wherein a coil part that is perpendicular to the axial direction is disposed in a space between the movable element and the plate-shaped body, wherein: the movable element comprises a magnet that forms a magnetic flux that passes through the coil part of the coil, between the movable element and the plate-shaped body, and that magnetically attracts the movable element toward the supporting surface side.
A vibration actuator includes a plate-shaped body made from a magnetic material that has a flat supporting surface; a movable element that is in partial contact, either directly or through a contact piece, in a plurality of locations of the supporting surface, and that vibrates in an axial direction along the supporting surface; an elastic member for elastically repelling the vibration of the movable element; and a coil that is secured to the plate-shaped body, and wherein a coil part that is perpendicular to the axial direction is disposed in a space between the movable element and the plate-shaped body, wherein: the movable element comprises a magnet; and the magnet is disposed facing a coil part of the coil, and has one magnet piece that has a direction of magnetization that is perpendicular to the supporting surface, and another magnet piece that forms a magnetic field that is deflected to the supporting surface side.
A vibration actuator has a supporting plate having an outer shape edge that is curved, and a guiding portion, in an inner surface, that has a vibration track along the outer shape edge; a movable element that undergoes reciprocating vibration along the vibration track, guided by the guiding portion, through being biased toward the inner surface side; a driving portion for causing the movable element to undergo reciprocating vibration along the inner surface; and an elastic member for supporting elastically the reciprocating vibration of the movable element.
The present invention, having distinctive features such as set forth above, enables a movable element with a flat shape to be vibrated stably with a structure that reduces the number of components and that avoids complex assembly through a vibration actuator that has the distinctive features described above. Moreover, the end edge of the outer shape of the supporting plate is bent to conform to the outer shape of a mobile electronic device or a wearable electronic device in which it is installed, enabling installation, with good spatial efficiency, into mobile electronic devices and wearable electronic devices of a variety of outer shapes.
Embodiments according to the present invention will be explained below in reference to the drawings. In the drawings below, locations that are depicted identically in the various drawings are assigned identical reference symbols, and redundant explanations are omitted. In the drawings, the direction of vibration (the axial direction) is defined as the X axial direction, and the directions perpendicular thereto are defined as the Y axial direction (the width direction) and the Z axial direction (the height direction).
As illustrated in
The plate-shaped body 2 structures a top cover in a frame 10 of a nonmagnetic body wherein the top is open, and is made from a magnetic material that has a flat supporting surface 2A. The movable element 4 is provided with a weight 5, a magnet 9, and a connecting body 6 for connecting therebetween, and is in partial contact, through contact pieces 3 at a plurality of locations (preferably three locations) of the supporting surface 2A in the plate-shaped body 2. While in the example in the figure an example is depicted wherein the plate-shaped body 2 and the movable element 4 are in partial contact through the contact pieces 3, instead protruding portions that protrude in the Z axial direction may be provided on the plate-shaped body 2 side or the movable element 4 side, and these may be brought into partial contact directly.
Preferably the contact pieces 3 are rolling elements that make rolling contact with the plate-shaped body 2 side and the movable element 4 side. As illustrated, the rolling elements may be spherical bodies that make point contacts with the plate-shaped body 2 side and the movable element 4 side, or may be cylindrical bodies (rollers) that make linear contact with the plate-shaped body 2 side and the movable element 4 side.
The movable element 4 vibrates in the axial direction (the X axial direction in the figure) along the supporting surface 2A, while maintaining partial contact with the plate-shaped body 2. Guiding grooves 11 that hold the contact pieces 3 are provided on the movable element 4 side, where these guiding groove 11 extend along the direction of vibration (the X axial direction in the figure) of the movable element 4. In the example in the figures, an example is depicted wherein the guiding grooves 11 are provided on the movable element 4 side, and holding grooves 12 for holding the contact pieces 3 are provided on the plate-shaped body 2 side; however, the guiding grooves 11 may instead be provided on the plate-shaped body 2 side with the holding grooves 12 on the movable element 4 side, or guiding grooves 11 may be provided on both the plate-shaped body 2 side and the movable element 4 side.
In the coil 8 for driving the movable element 4, a coil part 8A is disposed perpendicular in respect to the axial direction (the X axial direction in the figure) in a space between the movable element 4 and the plate-shaped body 2, and is secured in relation to the plate-shaped body 2. In the example in the figure, the coil 8 is wound in a flat shape in a gap between the magnet 9 and the plate-shaped body 2. The aforementioned coil part 8A regulates the direction of the current that produces the Lorentz forces for causing the movable element 4 to vibrate in the X axial direction, and insofar as such a coil part 8A is formed, how the coil 8 itself is wound is not limited to the example in the figures.
The magnet 9 that is equipped in the movable element 4 produces the magnetic flux that passes through the coil part 8A of the coil 8, described above, between the plate-shaped body 2 that is of a magnetic material (a yoke), and has a function for producing magnetic attraction of the movable element 4 toward the supporting surface 2A side of the plate-shaped body 2. In the example in the figures, the magnet 9 comprises a pair of magnet pieces 9A and 9B that have mutually opposing directions of magnetization in the direction that is perpendicular to the supporting surface 2A (the Z axial direction in the figure), where these magnet pieces 9A and 9B are disposed facing the coil part 8A of the coil 8, so as to form magnetic flux that passes through the coil part 8A in the Z axial direction. Moreover, having the frame 10 be a nonmagnetic body increases the force of magnetic attraction between the magnet 9 and the plate-shaped body 2, which is made from a magnetic material.
The weights 5 that are provided in the movable element 4 are disposed in a pair along the axial direction (the X axial direction in the figure), with the magnet 9 held therebetween. Through this, in the movable element 4, the pair of weights 5 and the magnet 9 that is disposed therebetween, are laid out in a row along the axial direction (the X axial direction in the figure). The connecting body 6 that connects these weights 5 and the magnet 9 into a single unit is a bent plate-shaped member comprising a magnetic supporting portion 6A for supporting the bottom face side (the side that is opposite from the side that faces the plate-shaped body 2) of the magnet 9, and weight supporting portions 6B for supporting the top face sides (the sides that face the plate-shaped body 2) of the weights 5. The magnet 9, the weights 5, and the connecting body 6 are joined together through adhesive bonding, welding, or the like. Note that, if necessary, the magnetic supporting portion 6A is provided with a reinforcing portion 6A1 that is bent in the Z axial direction.
Guiding grooves 11 for holding the contact pieces 3 on the connecting body 6 may be provided in the weight supporting portion 6B of the connecting body 6. The provision of the guiding grooves 11 in the connecting body 6 in this way makes it possible to select the material for the connecting body 6 to reduce the contact resistance with the contact pieces 3 within the guiding groove 11.
Moreover, the connecting body 6 is a magnetic member, where a magnetic circuit is structured from the magnet 9 and the plate-shaped body 2. At this time, the weight supporting portions 6B, wherein are formed the guiding grooves 11 for holding the contact pieces 3, will be in a state that is adjacent to the plate-shaped body 2 with a contact piece 3 therebetween, and thus the magnetic attraction between the weight supporting portion 6B and the plate-shaped body 2 is increased, enabling an increase in magnetic attraction on the movable element 4 toward the plate-shaped body 2 side in a state wherein the contact pieces 3 are held reliably between the guiding grooves 11 and the holding grooves 12.
The elastic members 7 are springs (for example, coil springs) for elastically repelling the vibration along the axial direction of the movable element 4, and are supported within the frame 10. One end side of the elastic member 7 is supported on an end face of the weight 5, and the other end side of the elastic member 7 is supported on a supporting portion 10A that is provided on the frame 10.
In the example in the figure, the plate-shaped body 2 structures a top cover in the frame 10, wherein the top is open, and is made from a magnetic member that has a flat supporting surface 2A. The movable element 4 is provided with a weight 5, a magnet 9, and a connecting body 6 for connecting therebetween, and is in partial contact, through contact pieces 3 at a plurality of locations (preferably three locations) of the supporting surface 2A in the plate-shaped body 2. While in the example in the figure an example is depicted wherein the plate-shaped body 2 and the movable element 4 are in partial contact through the contact pieces 3, instead protruding portions that protrude in the Z axial direction may be provided on the plate-shaped body 2 side or the movable element 4 side, and these may be brought into partial contact directly. Note that, in this example, the frame 10 may either be magnetic or nonmagnetic.
In this example, the magnet 9 that is provided in the movable element 4 is structured from a magnet piece 9X that is disposed facing the coil part 8A of the coil 8, and other magnet pieces 9Y, 9Z, 9P, and 9Q. Here either of the magnet pieces 9A or 9Z, and the magnet pieces 9P and 9Q, may be omitted. In this magnet 9, the magnet pieces 9X has a direction of magnetization toward the plate-shaped body 2, perpendicular to the supporting surface 2A. Moreover, the magnet pieces 9Y and 9Z have directions of magnetization that are mutually opposing along the X axial direction, and that face the magnet piece 9X. The magnet pieces 9P and 9Q have directions of magnetization that are perpendicular to the supporting surface 2A, and are in the opposite direction from the plate-shaped body 2.
The arrangement of the magnet pieces 9X through 9Q in the magnet 9 is called a Halbach array, and forms a magnetic field that has magnetic flux that passes through the coil part 8A of the coil 8, from the magnet piece 9X, in the direction of the plate-shaped body 2 that is a magnetic member (a yoke), and that is also deflected toward the supporting surface 2A side of the plate-shaped body 2. In this way, the various magnet pieces mutually cooperate so that the magnet 9 forms a magnetic field that is deflected toward the supporting surface 2A, so that the movable element 4 wherein the magnet 9 is provided will be attracted magnetically to the plate-shaped body 2, which is a magnetic member. The connecting body 6 that connects together the weights 5 and the magnet 9 preferably is a nonmagnetic body here.
The vibration actuator 1 that is illustrated in
Moreover, forming the plane of the supporting surface 2A of the plate-shaped body 2 accurately eliminates the need for high-accuracy assembly operations when assembling the vibration actuator 1. Moreover, the guide shafts are eliminated, which can also reduce the number of components. This enables an improvement in the ease of operations during assembly.
Another embodiment according the present invention will be explained below in reference to
The supporting plate 20 has a guiding portion 20X (referencing
The movable element 23, through being biased toward the inner surface 20A of the supporting plate 20, is guided on the guiding portions 20X that are provided on the inner surface 20A of the supporting plate 20, so as to vibrate reciprocatingly along the vibration track. In the movable element 23, a weight 31 and a magnet 32 are provided integrally on a movable frame 30, where, in the example in the figure, the weight 31 comprises a pair of weights 31A and 31B, and the magnet 32 comprises a pair of magnets 32A and 32B.
The driving portion 24 causes the movable element 23 to undergo reciprocating vibration along the inner surface 20A of the supporting plate 20, and here is structured from a coil 40 that is secured to the inner surface 20A of the supporting plate 20, the magnet 32 (32A and 32B) that is attached to the movable element 23 so as to face the coil 40, and a supporting plate 20 made from a magnetic material that serves as a yoke, as described above.
Here the coil 40 is wound along the inner surface 20A of the supporting plate 20, and comprises a pair of coil parts 40A and 40B that is perpendicular to the direction of vibration of the movable element 23, where the coil part 40A faces the magnet 32A, and the coil part 40B faces the magnet 32B. The magnets 32A and 32B have magnetic poles in mutually opposing directions in directions that are perpendicular to the inner surface 20A, so as to form lines of magnetic flux that pass through the coil parts 40A and 40B of the coil 40.
The elastic members 25 support elastically the reciprocating vibration of the movable element 23, and, in the example in the figure, comprise coil springs 50 that have compressive and tensile elasticity in the direction along the vibration track These elastic members 25 (coil springs 50) are each supported on one end by the weight 31 (31A or 31B), and supported on the other end on the inner surface side of the supporting side face 60 of the frame 26, and are arranged in pairs, along the direction of vibration, and pairs in the direction that is perpendicular to the direction of vibration, with a total of four elastic members 25 disposed within the frame 26.
The frame 26 is installed on the supporting plate 20 so as to surround the movable element 23, and comprises a bottom face 26A that faces the inner surface 20A of the supporting plate 20, supporting side faces 60 that are perpendicular to the inner surface 20A of the supporting plate 20 and perpendicular to the track of vibration, and which support the elastic members 25, as described above, and side faces 61 along the outer shape edges 2S of the supporting plate 20, perpendicular to the inner surface 20A of the supporting plate 20.
Here spacers 27, for maintaining a constant space between the movable element 23 and the inner surface 20A of the supporting plate 20 are disposed on the guiding portions 20X of the supporting plate 20. In the example in the figure, the spacers 27 are rolling elements 70, where the guiding portions 20X are provided with groove portions 20P for holding the rolling elements 70. Groove portions 31P for holding rolling element 70 are also provided in the weights 31 (31A and 31B) of the movable element 23. While here the rolling elements 70 are depicted as an example of the spacers 27, there is no limitation thereto, but rather the spacers 27 may be, for example, protruding portions that protrude from the movable element 23 side.
The operation of the vibration actuator 1 (1A) will be explained. Through applying a driving signal to the coil 40 that is secured to the supporting plate 20, the Lorentz forces that act on the magnet 32 that is provided in the movable element 23 act as a driving force to cause the movable element 23 to undergo reciprocating vibration along the guiding portions 20X. At this time, the magnet 32, which is provided on the movable element 23, and the supporting plate 20, which is a magnetic member, are drawn toward each other through magnetic attraction, and in a state wherein the movable element 23 is biased toward the inner surface 20A of the supporting plate 20, a constant spacing between the movable element 23 and the inner surface 20A of the supporting plate 20 is maintained by the existence of the spacers 27.
Given this, the movement of the movable element 23 is movement along the track of vibration of the guiding portions 20X, through the movable element 23 being biased toward the inner surface 20A of the supporting plate 20, so that the movable element 23 undergoes reciprocating vibration along the curved outer shape edges 2S of the supporting plate 20. In the example in the figure, the movable element 23 is supported on the guiding portions 20X, which are provided on the inner surface 20A, supported at three locations by the spacers 27 (rolling elements 70). Through this, the movable element 23, which is biased toward the inner surface 20A side, will always vibrate within a plane that is parallel to the inner surface 20A, thus achieving stabilized reciprocating vibration. Here there is no need for the guiding portions 20X to form a vibration track that is curved similarly to the outer shape edges 2S, but rather it may have a pair of straight tracks that are inclined along the curve of the outer shape edge 2S.
The provision, on the supporting plate 20, of the supporting side faces 60 that are provided in the frame 26 enables either elimination of the frame 26 itself, or enables a structure wherein the structure that surrounds the movable element 23, like the frame 26, has a portion thereof structured from the case of the electronic device in which the vibration actuator 1 (1A) is installed. When a frame 26 (or a portion of the case corresponding thereto) is provided, this can constrain the movable element 23 in the event that the magnetic attraction between the supporting plate 20 and the movable element 23 is disrupted through the effects of a mechanical shock on the vibration actuator 1 (1A), to enable the magnetic attraction between the supporting plate 20 and the movable element 23 to be reestablished. In this case, setting the height of the side faces 61 of the frame 26 to be a dimension wherein the spacers 27 will not come out of the guiding portions 20X, even if the supporting plate 20 and the movable element 23 were to temporarily come apart, enables automatic and reliable recovery.
The vibration actuator 1 (1A) of this type, as illustrated in
In the vibration actuator 1 (1B) as set forth in this other embodiment, the inner surface 20A of the supporting plate 20 has a curved surface shape, where a pair of curved outer shape edges 2S are disposed parallel to each other along the inner surface 20A of the supporting plate 20. In this vibration actuator 1 (1B), the movable element 23 can be vibrated reciprocatingly along a track of vibration that follows the inner surface 20A of the curved supporting plate 20.
In this way, the vibration actuator 1 (1B), as illustrated in
While embodiments according to the present invention were described in detail above, referencing the drawings, the specific structures thereof are not limited to these embodiments, but rather design variations within a range that does not deviate from the spirit and intent of the present invention are also included in the present invention.
Number | Date | Country | Kind |
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2015-007249 | Jan 2015 | JP | national |
2015-007250 | Jan 2015 | JP | national |
2015-030898 | Feb 2015 | JP | national |
This is a U.S. national phase application under 35 U.S.C. §371 of International Patent Application No. PCT/JP2016/051097, filed Jan. 15, 2016, and claims benefit of priority to Japanese Patent Application No. 2015-007249, filed Jan. 16, 2015; Japanese Patent Application No. 2015-007250, filed Jan. 16, 2015; and Japanese Patent Application No. 2015-030898, filed Feb. 19, 2015. The entire contents of these applications are hereby incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/051097 | 1/15/2016 | WO | 00 |