The present invention relates generally to screeding devices for screeding and finishing a surface of loose and/or plastic material such as of uncured concrete, sand, dirt, combinations thereof or the like and, more particularly, to a screeding device having a screed head assembly which includes a vibrating device.
It is known to provide a screed head assembly which includes a plow, auger and vibrating device and which is operable to establish a grade and substantially compact, smooth and/or finish the surface of loose, plastic material such as uncured concrete. The vibrating device typically includes a generally horizontal beam for engaging the concrete surface, and a generally horizontal shaft extending along the beam. The shaft includes eccentric weights or discs spaced therealong. Rotational driving of the shaft thus imparts rotation of the eccentric weights which, in turn, causes the beam to vibrate to compact and screed the concrete surface as the screed head assembly is moved over and along the concrete surface.
Typically, the eccentric weights are rotated in response to a drive motor that rotatably drives a horizontal drive shaft that is mounted along the vibrating member. The horizontal drive shaft or shafts is/are rotatably driven by the drive motor and function to rotatably drive the eccentric weights. Such horizontal drive shafts are supported and mounted along the vibrating member via a plurality of bearings and mounts to rotatably support the shaft or shafts at multiple locations along the vibrating members.
The present invention is intended to provide a screed head assembly for a screeding device or machine which includes a plow, an auger and a vibrating device. The vibrating device includes a drive motor and drive system that operate to rotate a pair of eccentric discs at or toward or near each end of a vibrating member, so as to vibrate the vibrating member to compact and smooth the concrete surface. The drive system includes drive pulleys and drive belts that operate to rotate the eccentric discs in response to rotational driving by the drive motor.
According to an aspect of the present invention, a vibrating device for a screed head assembly mountable to a screeding device includes a vibrating member and a vibrating system. The vibrating member comprises a unitary or integrally formed elongated member having upper and lower screeding surfaces and a vertical portion extending therebetween. The vertical portion defines a hollow cavity therealong. The vibrating system is mounted to the vertical portion of the vibrating member and operates to vibrate the vibrating member to screed the concrete surface when the lower screeding surface engages the concrete surface.
The vibrating member may comprise an extruded vibrating member, such as extruded of aluminum or other suitable material. The upper and lower screeding surfaces may be formed to be substantially similar so that the vibrating member may be flipped over to use the initially upper screeding surface to engage the concrete surface. Optionally, the hollow cavity may be filled with an insulating element.
According to another aspect of the present invention, a vibrating device for a screed head assembly mountable to a screeding device includes a vibrating member and a vibrating system. The vibrating member includes a generally planar lower surface for engaging a surface of uncured concrete, dirt, sand, gravel or the like, and a generally vertical portion extending upwardly from the lower surface. The generally vertical portion extends longitudinally along the vibrating member. The vibrating system is operable to vibrate the vibrating member to compact and smooth the concrete surface. The vibrating system includes a drive motor operable to rotatably drive at least one drive pulley which, in turn, drives a drive band or belt to rotate at least one eccentric element rotatably mounted to the vibrating member. Rotation of the eccentric element or elements imparts a vibration to the vibrating member.
Optionally, the eccentric element comprises a pair of eccentric elements spaced along the vibrating member. Optionally, the eccentric element comprises a pair of eccentric discs mounted at a rotatable shaft. One of the eccentric discs may be fixedly mounted to the shaft and the other of the eccentric discs may be adjustably positioned about the shaft relative to the first eccentric disc. The eccentric discs may be selectively oriented to selectively set a degree of vibration of the vibrating element.
Therefore, the present invention provides a vibrating device for a screed head assembly that includes an extruded vibrating member and a pulley and belt drive system. The extruded vibrating member may provide a low cost vibrating member that may be flipped or reversed to provide an increased life cycle of the vibrating member as one surface or edge becomes worn. The extruded vibrating member may include a hollow cavity therealong, and the cavity may be substantially filled with an insulating material or element to reduce noise during operation of the vibrating device. The drive system provides rotational driving of eccentric elements to vibrate the vibrating member, while providing a mounting arrangement that has reduced bearings and mounts as compared to known horizontal shaft vibrating systems.
These and other objects, purposes, advantages and features of the present invention will become apparent upon review of the following specification in conjunction with the drawings.
Referring now to the drawings and the illustrative embodiments depicted therein, a screeding device or machine 10 includes a wheeled base unit 12 and an extendable or telescoping boom assembly 14 which extends from base unit 12 (
Wheeled base unit 12 includes a lower support frame 24 having front and rear propulsion support axles, each of which may provide both propulsion and steering capability of the tired wheels 26, 28. An upper frame 30 of base unit 12 may be rotatable relative to lower frame 24 and may include an operator support platform or control platform 32. Wheels 26 may be individually driven or powered by hydraulic motors (not shown) or other means for independently driving the wheels of base unit 12, without affecting the scope of the present invention. Wheeled base unit 12 and boom assembly 14 of screeding device 10 may utilize principles disclosed in U.S. Pat. Nos. 4,930,935; 6,183,160; 6,152,647; and/or 6,129,481, which are hereby incorporated herein by reference.
The concrete screeding machine may comprise any type of concrete screeding device or machine, such as a LASER SCREED™ screeding machine as commercially available from Somero Enterprises, Inc. of Houghton, Mich., or other types of suitable concrete screeding devices or machines, without affecting the scope of the present invention. For example, the screeding machine may comprise a screeding machine of the types disclosed in U.S. Pat. Nos. 4,655,633; 4,930,935; and 6,227,761, which are hereby incorporated herein by reference. In the illustrated embodiment, the extendable and retractable boom 14 extends and retracts relative to the wheeled base unit 12, and is extendable and retractable to move screed head assembly 16 over and along a targeted concrete surface, while the screed head assembly 16 is vertically adjustable relative to the boom 14.
The screed head assembly 16 may be adjustably positioned such that the auger 18 is at a desired grade via a pair of actuators or hydraulic cylinders 34, one at or near each end of the screed head assembly. The actuators 34 may be operable to raise and lower the screed head assembly in response to an automatic elevation control system, such as a control system utilizing laser beacon receivers 36 and a laser reference plane generator (not shown), which is typically mounted externally of screeding machine 10 on a tripod or another fixed location. The elevation of the plow, vibrating assembly and auger assembly may thus be adjustable relative to a cross member support in response to the laser plane system, such as by utilizing aspects of the screeding devices described in U.S. Pat. Nos. 4,655,633; 4,930,935; and 6,227,761, which are hereby incorporated herein by reference. Optionally, the laser receivers may be replaced with at least one three dimensional tracking target (not shown) and one sonic height sensor (not shown) for use with an automatic three dimensional profiler system commercially available from Somero Enterprises of Houghton, Mich., and such as disclosed in U.S. Pat. No. 6,227,761, issued May 8, 2001 to Kieranen et al. for APPARATUS AND METHOD FOR THREE DIMENSIONAL CONTOURING, which is hereby incorporated herein by reference.
Screed head assembly 16 includes vibrating device 22 positioned rearwardly of auger device 18 and plow 20. As shown in
In the illustrated embodiment, the lower and upper portions 38a, 38b of vibrating member 38 are substantially similar so that the vibrating member 38 is formed to be reversible. Thus, if the vibrating member were to be flipped 180 degrees about its longitudinal axis, the vibrating member could be used with the initially upper portion 38b engaging the concrete surface (and with a curved lip 38e at its forward or leading edge when so positioned). Such a formation allows the vibrating member to be flipped to use the other side or portion, such as in situations where the lower portion 38a becomes worn, and thus may extend the life cycle of the vibrating member.
As best shown in
As shown in
Vibrating device 22 also includes a pair of spaced apart vibrator mounting brackets or arms or members 46, which are adjustably secured to the screed head assembly, such as to an auger support beam or the like and toward opposite ends thereof. The vibrator mounting arms 46 may be pivotally mounted at the upper portion 38b of vibrating member 38, and may be pivotally mounted at the screed head assembly. Vibrating member 38 may include a pair of brackets 48 attached to upper portion 38b. The vibrator mounting arms 46 may be mounted to the respective brackets 48, such as generally L-shaped brackets as shown in
Vibrating device 22 includes a vibrating system or drive system 50, which is operable to vibrate the vibrating member 38 to compact and smooth and screed the concrete surface when the vibrating member engages the concrete surface and while the screed head assembly is moved along the concrete surface. Drive system 50 includes a rotational driving motor 52, such as a hydraulic motor or the like, and a drive assembly 54, which functions to rotate a pair of eccentric elements 56 in response to rotational driving by the drive motor 52, as discussed below. As shown in
Drive assembly 54 includes drive pulley 54a, a pair of idler pulleys 54b, 54c and a guide or tensioning idler pulley 54d rotatably mounted at a generally central location along vertical wall 39a of vibrating member 38. As best shown in
As best seen in
In the illustrated embodiment, idler pulley 54c is rotatably mounted to a mounting bracket 64, which is pivotably or adjustably mounted to vertical wall 39a of vibrating member 38. The bracket 64 is pivotable about one fastener 64a, and includes an arcuate slot 64b for slidably or movably receiving another fastener 64c therethrough, so as to allow for pivotal movement of the bracket 64 when the fasteners are loosened a sufficient amount. As can be seen in
As shown in
Optionally, and as shown in
Therefore, the vibrating system or drive system 50 of the vibrating device 22 functions to rotate a pair of eccentric elements to impart the desired degree of vibration to the vibrating member 38. The belt and pulley drive system provides an efficient system for rotatably driving the eccentric elements, without the need for multiple bearings and the like typically required for horizontal shaft type vibrating systems. The drive system of the present invention thus may provide a system with reduced costs and enhanced assembly over known horizontal shaft systems.
Optionally, and desirably, an insulating material or element 74 may be inserted into the hollow cavity of the vibrating member 38, such as from one of the open ends of the cavity, to substantially fill the cavity to reduce noise during operation of the vibrating device. The insulating element 74 may be inserted from one end (or two insulating elements may be inserted from both ends) of the vibrating member, such as before the isolators 40 and plates 42 and the motor 52 and drive assembly 54 and pulleys 60 and eccentric elements 56 are attached to the vibrating member. The insulating element may then be drilled through to form the apertures for receiving the appropriate fasteners and/or spacers and the like. Optionally, the insulating element may be provided with the apertures already formed therethrough and with the appropriate spacers already received in the apertures, so that the insulating element may be inserted into the end of the vibrating member and positioned so that the apertures and spacers substantially align with the holes in the vertical walls 39a, 39b of the vibrating member 38.
The insulating element may comprise any suitable insulating material, such as a foam insulating material or the like, and may be substantially rigid to allow for insertion of the insulating element into the cavity and along the vibrating member. Optionally, the insulating element may be a substantially fluid material or foam that is injected into the vibrating member and allowed to cure or substantially solidify within the cavity to insulate the cavity of the vibrating member, without affecting the scope of the present invention. After the insulating element is inserted or otherwise established within the cavity (or at any time if no insulation is established within the cavity), a cap (not shown), such as a molded plastic or polymeric cap or the like, may be attached at each open end of the vibrating member to substantially seal the ends of the vibrating member to limit or substantially preclude intrusion of debris and the like into the cavity of the vibrating member.
Therefore, the present invention provides a vibrating device for a screed head assembly that includes an extruded vibrating member and a pulley and belt drive system. The extruded vibrating member may provide a low cost vibrating member that may be flipped or reversed to provide an increased life cycle of the vibrating member as one surface or edge becomes worn. The extruded vibrating member may include a hollow cavity therealong, and the cavity may be substantially filled with an insulating material or element to reduce noise during operation of the vibrating device. The drive system provides rotational driving of eccentric elements to vibrate the vibrating member, while providing a mounting arrangement that has reduced bearings and mounts as compared to known horizontal shaft vibrating systems.
Changes and modifications in the specifically described embodiments may be carried out without departing from the principles of the present invention, which is intended to be limited only by the scope of the appended claims, as interpreted according to the principle of patent law.
The present application claims the benefit of U.S. provisional application Ser. No. 60/738,091, filed Nov. 18, 2005, which is hereby incorporated herein by reference in its entirety.
Number | Date | Country | |
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60738091 | Nov 2005 | US |