The overall field of this invention generally pertains to concrete finishing and more specifically to vibrating devices for concrete finishing tools.
There are many tools that are involved in pouring concrete and can be used to get a desired concrete finish. After an amount of concrete is freshly poured, concrete finishing tools such as floats, jointers, screeds, and the like may be used to provide the desired finished surface. Generally, an operator moves a particular tool back and forth across the freshly poured concrete to provide the desired finish to a dried concrete pour.
The most basic forms of cement smoothing devices used to smooth a freshly poured concrete may be a long handle float. One such example is a bull float. Generally, the long handle floats are wide-bladed tools which are fixed to long handles and are used to level ridges, fill voids, and smooth surfaces. Using the long handle, the wide-bladed tools are pulled and pushed across large areas of concrete. Vibrating devices for concrete finishing tools have been regarded as being useful and more efficient in creating a smooth surface. Vibrating devices that are a part of the wide-bladed tool may be placed in a handle or on the blade itself. However, the vibrating tool that is attachable is installed on a more permanent basis where the vibrating device is connected via screws or is manufactured as a part of the wide-bladed tool. These vibrating tools do not provide an option where the vibrating tool is removably attachable to a cement smoothing tool without the need to drill into the tool. Further these vibrating tools are not adaptable to be fitted onto different sized blades where one vibrating device may be used across different sized blades of varied cement smoothing devices.
Thus, there remains a need for a vibrating device for a cement smoothing device that is self-contained, portable, and removably attachable to different concrete finishing tool blades. Additionally, there remains a need for a vibrating device for a cement smoothing device that is removably attachable to the blade without any drilling. Additionally, there remains a need for a vibrating device for a cement smoothing device where the vibrating device automatically shuts off as an operator moves the tool backward to more efficiently smooth the cream that has risen to the top from the vibration. Moreover, there remains a need for a vibrating device for a cement smoothing device with a variable speed controller with a digital read out for an operator to visibly see and determine the speed a motor should operate.
In accordance with the present invention, several embodiments of a novel and useful vibrating device for a cement smoothing device are provided.
In a non-limiting embodiment, a vibrating device for use with a cement smoothing device is configured to cause vibration of the cement smoothing device to efficiently smooth and fill any voids on a fresh concrete pour. The vibrating device is configured to be attachable to a blade of a concrete finishing tool and preferably be positioned on the blade on either side of a handle of the concrete finishing tool such as to evenly provide weight and vibration to the concrete finishing tool. The vibrating device has one or more enclosures that comprise of one or more motors, one or more sensors, one or more batteries, a variable speed control, a speed display, and one or more relays. The vibrating device has an adjustable mounting plate allowing the vibrating device to be securely mountable to different sized blades for cement smoothing devices. Additionally, the vibrating device may connect to one or more adaptors to mount the vibrating device onto cement smoothing devices having blade designs and dimensions that do not permit a secure fit of the mounting plate onto their blades.
Actuation of the one or more motors within the vibrating device causes the vibrating device to vibrate, which then causes the blade of the cement smoothing device the vibration device is mounted onto to vibrate. The one or more sensors within the vibrating device relay to the motor to turn off and on depending on the direction. As the user moves the concrete finishing device forward over the concrete pour, the motor is on, as the user reverses direction and moves the finishing device backward, the motor shuts off, and as the user resumes the forward direction the motor turns back on. In addition, the vibrating device may also be controlled by a remote control wherein the remote control may be used to turn the motor on and off and additionally control the speed of the motor. Moreover, the speed display on the vibrating device and on the remote control would provide visual indication of the speed.
The presently disclosed vibrating device for a cement smoothing device is further described in the attached drawings and detailed description below. Other aspects and advantages of the invention will be apparent from the following description and the appended claims.
The present invention will be described by way of exemplary embodiments, but not limitations, illustrated in the accompanying drawings in which like references denote similar elements, and in which:
In the Summary above and in this Detailed Description, and the claims below, and in the accompanying drawings, reference may be made to particular features of the invention. It may be understood that the disclosure of the invention in this specification includes all possible combinations of such particular features. For example, where a particular feature may be disclosed in the context of a particular aspect or embodiment of the invention, or a particular claim, that feature can also be used, to the extent possible, in combination with and/or in the context of other particular aspects and embodiments of the invention, and in the invention generally.
Where reference may be made herein to a method comprising two or more defined steps, the defined steps can be carried out in any order or simultaneously (except where the context excludes that possibility), and the method can include one or more other steps which are carried out before any of the defined steps, between two of the defined steps, or after all the defined steps (except where the context excludes that possibility).
“Exemplary” may be used herein to mean “serving as an example, instance, or illustration.” Any aspect described in this document as “exemplary” may not be necessarily to be construed as preferred or advantageous over other aspects.
Throughout the drawings, like reference characters are used to designate like elements. As used herein, the term “coupled” or “coupling” may indicate a connection. The connection may be a direct or an indirect connection between one or more items. Further, the term “set” as used herein may denote one or more of any items, so a “set of items” may indicate the presence of only one item or may indicate more items. Thus, the term “set” may be equivalent to “one or more” as used herein.
The present disclosure recognizes that using vibration for finishing concrete in contrast to finishing without vibration may reduce the amount of time required to finish. The use of vibration may also provide an improved finishing surface by efficiently bringing the cream to the top with the vibration and automatically shutting off the vibration in reverse to help smooth the cream that has come to the surface and improving the appearance of the finished concrete. In addition, a user of a cement smoothing device using the vibration device can simply remove the vibration device and mount on to another cement smoothing device and can easily do so with the mounting plate or using an adaptor.
As used herein, “front” describes a view of the vibrating device 100 as facing an operator during use mounted on the blade 500 of a cement smoothing device. As used herein, “back” describes a view of the vibrating device 100 as facing away from an operator during use mounted on the blade 500 of a cement smoothing device.
The housing 110 may comprise of one or more cases which are designed and purposed to house and contain one or more vibratory and one or more sensor elements (discussed below). In the embodiments shown in the Figures, the housing 110 comprises of two cases, a first case 112 and a second case 114. The housing further comprises of a bridge tube 118 which connects to and bridges the first case 112 and the second case 114. Each of the first case 112 and the second case 114 define an enclosure for containing some additional features of the vibrating device 100, which will be discussed below. Each of the first case 112 and the second case 114 may include a cover comprising a first cover 113 and a second cover 115, respectively. The first and second covers 113, 115, provide access into the first and second cases 112, 114, and to their respective vibratory and sensor components housed within. The first and second covers 113, 115 are preferably removable and connect to a top of the first case and second case 112, 114, respectively, to securely close the top. The first and second covers 113, 115 have holes 117 that correspond with holes 116 on the top of the first and second cases 112, 114 (see,
The first and second case 112, 114 connections with their respective first and second covers 113, 115, is preferably supported by a seal 119. As best seen in
The first and second cases 112, 114 can be any shape, size, and depth as long as it provides adequate support and protection for the components contained within it. As seen in the Figures, the first and second cases 112, 114 have a substantially rectangular shape and may be made of any durable and strong material such as and not limited to aluminum, iron, or an alloy. The first and second covers 113, 115 correspond in shape and size to the first and second covers 112, 114 but with a relatively smaller depth than their corresponding cases. It is to be understood that the covers and the cases may include similar depths as long as the dimensions provide adequate support and protection for the components contained within the cases.
As seen in
The first case 112 and the second case 114 are relatively parallel to each other and each have a first connection port 112a and a second connection port 114a configured on a side of the first and second case 112, 114, respectively, that face each other. The first and second connection ports 112a, 114a are essentially openings into their respective first and second cases 112, 114 and are configured to connect to the bridge tube 118. An example may include the connection ports 112a, 114a configured with threads that matingly engage with threads on each end of the bridge tube 118. Other attachment means may include each end of the bridge tube 118 sliding into the connection ports 112a, 114a to make a removably secure connection. As seen in the Figures, the connection ports 112a, 114a, are defined as projecting outward from their respective first and second cases 112, 114. The outward projection of the connection ports 112a, 114b allows a better sealable port as a length of the connection ports 112a, 114a, may include the threads that the bridge tube matingly engages with. Additionally, the connection ports 112a, 114a extending outward also do not take up any space within the enclosed space of the first and second cases 112, 114. It is to be understood that the connection ports 112a, 114a, may be defined as not projecting outward, but may be flush with the surface on the first and second cases 112, 114, or alternatively project inward into the enclosed space.
The connection ports 112a, 114a and the bridge tube 118 are described as being configured as different elements which removably engage with each other to provide a sealable port for wiring to move between the first and second cases 112, 114. In this layout, the bridge tube may be removed from the connection ports 112a, 114a, and allow an operator to make any repairs that may be necessary that may require moving the wiring between the first and second cases 112, 114. Alternatively, the bridge tube 118 and the connection ports 112a, 114a may be molded as one-piece during manufacturing.
The vibrating device 100 also comprises of the mounting plate 180. The mounting plate 180 is shaped to be positioned on a top surface of the blade 500 of a concrete smoothing device. The mounting plate 180 allows the vibrating device 100 to be mounted to the blade 500 without drilling or screwing into the blade 500. The mounting plate 180 also allows the vibrating device 100 to be easily removable from the blade 500 and further does not cause any damage to the blade 500 of the concrete smoothing device. As best seen in
The mounting plate 180 is configured as a flat plate onto which the housing 110 is attached. In the embodiment shown, the mounting plate has a base plate 181, a front edge 182, and a back edge 183. The housing 110 is attached to the base plate 181 by any connectors or fasteners, which may include and not be limited to bolts and screws. As seen in
As seen in
The vibrating device 100 is for use with a concrete smoothing device and is configured to mount onto and cause vibration of the blade 500 of a concrete smoothing device. Further, the vibrating device 100 is configured to automatically stop the vibration when the blade 500 of the concrete smoothing device with the mounted vibrating device 100 is moved backward. Additionally, the vibrating device 100 is configured to automatically restart the vibration when the blade 500 of the concrete smoothing device with the mounted vibrating device 100 is moved forward.
The vibrating device 100 is generally configured to house and contain one or more motors (see,
The first case 112 and the second case 114 preferably house a first motor 130 and a second motor 132, respectively. The first and second motor 130, 132 are each coupled to their respective first and second cases 112, 114. The first and second motors 130, 132, may be contained within their own motor housings 131, 133 respectively. The first and second motor 130, 132 are placed within their respective motor housing 131, 133, which are removably attached to the first and second cases 112, 114, respectively. The motor housings 131, 133 may be secured to the first and second cases 112, 114, respectively, by connectors or fasteners which can be placed on each side of the motor housings 131, 133. Actuation of the motors 130, 132 causes a vibration that is imparted through the housing 110 and the mounting plate 180 and is transferred to the blade 500 of a cement smoothing device. The vibration imparted to the blade 500 vibrates on the wet concrete to pull the cream to the top surface of the wet concrete and the first and second motors 130, 132 on either side of the handle 510 evenly impart the vibration to the blade 500 to provide a smooth and level concrete surface.
The vibrating device 100 is powered by an external power source that connects to the power dock 170. The power dock 170 may be a female socket configured onto the housing 110. The embodiment illustrated in the Figures shows the power dock 170 configured onto the first cover 113 that attaches on to the first case 112. The power source may be a battery (not shown) that is connected into the power dock 170 to provide the power necessary to power the first and second motors 130, 132 and the other components requiring the power. The battery may be a rechargeable battery that can be removably secured and electrically connected to the components of the vibrating device 100 requiring power to function. As shown in the Figures, the vibrating device 100 is comprised of one power dock 170 capable of connecting to one power source (i.e., battery). However, one or more power docks 170 can comprise the vibrating device, wherein each of the first cover 113 and the second cover 115 may be configured with the power dock 170 wherein the vibrating device 100 can connect to two power sources (i.e., two batteries). Alternatively, the power source, such as a battery, may be housed within the housing 110 either in the first case 112, or the second case 114, or in both. The power dock 170 connects the power source to the other components with wires or couplers.
The power dock 170 connects the power source directly to the power on/off switch 172 which connects the power source to the other components opening. The power on/off switch 172 turn the electrical circuit on and off, respectively. The on/off switch 172 may be configured anywhere on the housing 110 allowing the on/off switch 172 to be in electrical communication with the power source, such as a battery on the power dock 170. As shown in the Figures, the on/off switch 172 is integrated onto the first cover 112 which is also configured with the power dock 170 for a power source so they can be easily coupled to each other with wires or couplers or any other acceptable means.
The vibrating device 100 is also comprised of the speed controller 140 which is operatively connected to the speed on/off switch 142 and the speed adjustment knob 144. The speed controller 140 is also coupled to each of the first and second motors 130, 132 to vary the speed the first and second motors 130, 132 should operate at. The power is connected to the speed controller 140 through the on/off switch 172. The speed control 140 is contained within the housing 110, and as shown in the Figures, the speed controller 140 is contained within the first case 112. It is to be understood that the speed controller 140 may alternatively be contained within the second case 114. The speed controller 140 may be contained within a housing (not shown) or may be directly secured within the housing 110 of the vibrating device 100. It is also to be understood that the vibrating device 100 may not comprise of a speed controller 140 and be configured to power the one or more motors 130, 132 directly so as to have a constant speed.
The speed controller 140 includes the speed display 146 which provides a visual indication of the speed of the first and second motors 130, 132. The housing 110 may also include an opening, referred to as a speed display opening 106, on a front side of the first case 112 wherein the speed controller with the speed display 146 is placed against. The speed controller 140 is placed against the front side of the first case 112 within the housing 110 such that the speed display 146 is visible through the speed display opening 106. The speed display 146 would be facing in the direction of and visible to an operator while operating the cement smoothing device.
The speed controller 140 also includes the speed on/off switch 142 and the speed adjustment knob 144, which may be positioned on the housing 110 in proximity to the speed controller 140. In the Figures, the speed on/off switch 142 and the speed adjustment knob 144 are positioned on the first case 112. The speed on/off switch 142 and the speed adjustment knob 144 are coupled to the speed controller 140 by wires or couplers or may be wirelessly connected by a remote control (not shown) if the speed controller 140 has remote operation capability and components. It is to be understood that there can also be multiple speed controllers with their own speed on/off switch and adjustment knob, so that each of the first motor and the second motor is controlled by separate speed controllers and is independent of the other.
The vibrating device 100 is also comprised of one or more sensor assemblies 150 which may be coupled to the power relay 160 with wires or couplers (not shown). The power relay 160 is coupled to the first and second motors 130, 132 with wires or couplers (not shown). The one or more sensors 150 are essentially configured to allow and prevent current to flow to the first and second motors 130, 132. In continuing the flow of current, the one or more sensors 150 allow the first and second motors 130, 132, to operate and impart vibration to the blade 500. In preventing current from flowing, the one or more sensors 150 prevent the first and second motors 130, 132 from operating and in turn not imparting any vibration to the blade 500.
The one or more sensor assemblies 150 may be assembled as such to detect a level of tilt of the vibrating device 100 relative to a flat surface on the ground such as poured cement ready to be smoothed. The vibrating device 100 mounted to the blade 500 of the cement smoothing device will be relatively parallel with the poured cement on the ground, and the vibrating device 100 will correspond with the movement of the blade 500. When the cement smoothing device is moved forward on poured cement, the blade 500 is angled such that a back side (i.e., the side not facing the operator) of the vibrating device 100 is angled upward, or in other words tilted upward. When the cement smoothing device is moved backward on poured cement, the blade 500 is angled such that the front side (i.e., the side that faces the operator) of the vibrating device 100 is angled slightly upward. The forward movement of the cement smoothing device is a movement away from the operator's body. The backward movement of the cement smoothing device is a movement toward the operator's body. The one or more sensor assemblies 150 detect the tilt of the blade 500 and the mounted vibrating device 100 and selectively turn the first and second motors 130, 132, of the vibrating device 100 off and on. It is desired that in the forward movement, the first and second motors 130, 132, are on and in the backward movement, the first and second motors 130, 131, are off. Thus, in the forward movement, the operator desires for the vibrating device 100 to impart vibration to the blade 500 of the cement smoothing device and in the backward movement, the operator desires the vibrating device 100 to not vibrate. The one or more sensor assemblies 150 automatically adjusts the vibrating device 100 to vibrate or not vibrate based on the forward or backward movement, respectively.
The one or more sensor assemblies 150 may be a type of tilt sensor or a sensor assembly capable of detecting a change in angle. As shown in
Still referring to the
As mentioned above, the sensor assembly 150 in the illustrated embodiment is assembled to detect a tilt of the blade 500 and the mounted vibrating device 100.
Operationally, the vibrating device 100 can selectively engage and disengage the one or more motors, such as the first and second motors 130, 132. With this embodiment, the one or more sensor assemblies 150 signal the first and second motors 130, 132 to stay on or turn off. When the operator moves the cement smoothing device forward, the first and second motors 130, 132 are powered on. When the operator moves the cement smoothing device backward, the first and second motors 130, 132 are powered off. When the first and second motors 130, 132 are powered on, the vibration is imparted to the blade 500 of the cement smoothing device facilitating the soothing of poured cement. When the first and second motors 130, 132 are powered off, the vibration is ceased and thus not imparted to the blade 500 of the cement smoothing device. The one or more sensors 150 automatically engage and disengage the power to the first and second motors 130, 132. Additionally, the operator can manually or wirelessly adjust the speed of the vibration through the speed controller 140 by using the adjustment knob 144 or an associated remote control.
The corresponding structures, materials, acts, and equivalents of any means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present invention has been presented for purposes of illustration and description but is not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the invention.
The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated. The present invention, according to one or more embodiments described in the present description, may be practiced with modification and alteration within the spirit and scope of the appended claims. Thus, the description is to be regarded as illustrative instead of restrictive of the present invention.
| Number | Name | Date | Kind |
|---|---|---|---|
| 2999261 | Lapham | Sep 1961 | A |
| 3375766 | Zochil | Apr 1968 | A |
| 3683761 | Babic | Aug 1972 | A |
| 4859115 | Morrison | Aug 1989 | A |
| 4925341 | Neal | May 1990 | A |
| 5837298 | Face, Jr. et al. | Nov 1998 | A |
| 6089787 | Allen et al. | Jul 2000 | A |
| 6139217 | Reuter | Oct 2000 | A |
| 6419419 | Kelsay, III | Jul 2002 | B1 |
| 6582154 | Updyke | Jun 2003 | B1 |
| 6923595 | Chek | Aug 2005 | B1 |
| 6981819 | Suckow et al. | Jan 2006 | B1 |
| 7059801 | Snyder | Jun 2006 | B2 |
| 7255513 | Lampley | Aug 2007 | B2 |
| 7686538 | Lutz et al. | Mar 2010 | B2 |
| 8221027 | Lura | Jul 2012 | B2 |
| 8439600 | Brening | May 2013 | B2 |
| 9719215 | Mikowychok | Aug 2017 | B2 |
| 10326331 | Mikowychok | Jun 2019 | B2 |
| 10349902 | Girouard | Jul 2019 | B2 |
| 10895045 | Kangas | Jan 2021 | B2 |
| 10968574 | Mikowychok | Apr 2021 | B2 |
| 20050036837 | Marshall | Feb 2005 | A1 |
| 20120183351 | Brening | Jul 2012 | A1 |
| 20160138282 | Pereyra | May 2016 | A1 |
| 20180327891 | Baratta et al. | Nov 2018 | A1 |
| 20210062437 | Mikowychok | Mar 2021 | A1 |
| Entry |
|---|
| “Rattle Stick VBA1 Dual Fuel Float Vibrator,” www.rattlestick.net. https://www.rattlestick.net/product-page/rattle-stick-vba1-float-vibrator [Date accessed: May 17, 2021]. |