This application claims the benefits of Chinese Patent Application No. 202322363692.3, filed on Aug. 31, 2023, and Chinese Patent Application No. 202321102861.1, filed on May 9, 2023, which are incorporated herein by reference in their entireties.
The present invention relates to the field of acoustoelectric, and particularly to a vibrating diaphragm and a loudspeaker.
Micro-loudspeakers on the current market are basically provided with a wire loop, or the conduction design of the wire loop is replaced with a flexible circuit board. These designs will occupy the design space of the loudspeaker, thereby causing the acoustic performance to be limited. Meanwhile, in the life experiment process of the loudspeaker, a bad phenomenon of the silent loudspeaker is caused due to the wire short circuit or the cracking of the flexible circuit board.
In view of this, an objective of the disclosure is to provide a vibrating diaphragm and a loudspeaker. A first conductive metal layer composed of two metal foils is integrated between a first diaphragm layer and a second diaphragm layer, thereby simplifying the conduction design of the loudspeaker and protecting the metal foils.
According to a first aspect, embodiments of the disclosure provide a vibrating diaphragm. The vibrating diaphragm includes a first diaphragm layer, a first conductive metal layer and a second diaphragm layer which are stacked sequentially. The first conductive metal layer includes two metal foils. Each of the metal foils includes a first conductive part, a second conductive part, and a first supporting part arranged between the first conductive part and the second conductive part. The second diaphragm layer is provided with a plurality of leaks to expose the first conductive part and the second conductive part.
Further, the first diaphragm layer includes a first fixing part, a first connecting part, a second fixing part and a first bearing part; the first connecting part connects the first fixing part and the second fixing part; the first bearing part is connected to the second fixing part and located one side away from the first fixing part; the second diaphragm layer includes a second bearing part, a second connecting part, a third fixing part and a third bearing part; the second connecting part connects the second bearing part and the third fixing part; the third bearing part is connected to the third fixing part and located one side away from the second bearing part; the second bearing part coincidently covers at least part of a region of the first fixing part; the second connecting part coincidently covers the first connecting part; the third fixing part coincidently covers the second fixing part; and the third bearing part coincidently covers at least part of a region of the first bearing part.
Further, the first conductive part is arranged between the first fixing part and the second bearing part; the first supporting part is arranged between the first connecting part and the second connecting part; and the second conductive part is arranged between the first bearing part and the third bearing part.
Further, the second bearing part is provided with a first leak to expose the first conductive part, and the third bearing part is provided with a second leak to expose the second conductive part.
Further, the first connecting part has an annular structure, the first fixing part extends inwards from an inner edge of the first connecting part, the second fixing part extends outwards from an outer edge of the first connecting part, and the first bearing part extends outwards from part of a region of an outer edge of the second fixing part; and the second connecting part has an annular structure, the second bearing part extends inwards from part of a region of an inner edge of the second connecting part, the third fixing part extends outwards from an outer edge of the second connecting part, and the third bearing part extends outwards from part of a region of an outer edge of the third fixing part.
Further, the first supporting part has a slender curved sheet structure.
According to a second aspect, embodiments of the disclosure further provide a loudspeaker. The loudspeaker includes: a bracket; a first magnetic circuit system, arranged on the bracket and suitable for forming a magnetic gap region; and a first vibrating system, including a first voice coil and the vibrating diaphragm according to the first aspect, where the diaphragm is connected to the bracket, the first conductive part is connected to a lead of the first voice coil, and the first voice coil is arranged in the magnetic gap region formed by the first magnetic circuit system to drive the vibrating diaphragm to vibrate.
Further, an accommodating groove is formed in the bracket; and the vibrating diaphragm is arranged on the bracket through the accommodating groove.
Further, an accommodating channel is formed at a groove bottom of the accommodating groove. The loudspeaker further includes: a terminal. The terminal is arranged in the accommodating channel, and one end of the terminal is connected to the second conductive part.
Further, the terminal is set as a U-shaped channel; and the accommodating channel is set as a U-shaped channel.
Embodiments of the disclosure provide a vibrating diaphragm and a loudspeaker. The vibrating diaphragm includes a first diaphragm layer, a first conductive metal layer and a second diaphragm layer which are stacked sequentially. The first conductive metal layer includes two metal foils. Each of the metal foils includes a first conductive part, a second conductive part, and a first supporting part arranged between the first conductive part and the second conductive part. The second diaphragm layer is provided with a plurality of leaks to expose the first conductive part and the second conductive part. Therefore, the metal foils are integrated between the first diaphragm layer and the second diaphragm layer, so that the space occupied by the metal foils may be reduced to simplify the conduction design of the loudspeaker, and the metal foils may be protected to avoid the breakage of the metal foils.
The above and other purposes, features, and advantages of the disclosure will be more apparent from the following description of the embodiments of the disclosure with reference to the accompanying drawings. In the drawings:
The present application is described below based on embodiments, but the present application is not only limited to these embodiments. In the following detailed description of the present application, some specific details are described in detail. The present application can also be fully understood by those skilled in the art without the description of these details. To avoid confusing the essence of the present application, well-known methods, processes, flows, elements and circuits are not described in detail.
In addition, those of ordinary skill in the art should be understood that the drawings provided herein are for illustrative purposes, and the drawings are not necessarily drawn to scale.
Unless otherwise specified and limited, the terms “mounted”, “connected”, “connection”, “fixed”, and the like should be understood broadly. For example, the “connection” may be a fixed connection, a detachable connection, or an integrated connection, may be a mechanical connection or an electrical connection, may be a direct connection or an indirect connection by means of an intermediate medium, or may be an internal connection of two elements or an interaction between two elements. For those of ordinary skill in the art, the specific meaning of the terms in the present application may be understood according to specific situations.
For ease of description, the spatially relative terms such as “in”, “out”, “under”, “below”, “lower”, “above”, “upper”, etc., are used to describe a relationship between one element or feature and another element or feature shown in the figures herein. It should be understood that the spatially relative terms desire to include different orientations in addition to orientations described in the figures when a device is used or operated. For example, if the device in the figures is flipped, it is described that elements “below” or “under” other elements or features are positioned to be “above” other elements or features. Therefore, exemplary terms “below” can include both orientations of “above” and “below”. The device may be oriented in other manners (rotated 90 degree or at other orientations) and the spatially relative descriptors used herein may be interpreted accordingly.
Unless the context clearly requires otherwise, similar words such as “including” and “containing” throughout the application document should be interpreted as inclusive rather than exclusive or exhaustive; that is to say, it means “including but not limited to”.
In the description of the present application, it needs to be understood that the terms “first”, “second” and the like are merely used for descriptive purposes, and cannot be understood as indicating or implying relative importance. Moreover, in the description of the present application, unless otherwise stated, “a plurality of” means two or more.
Embodiments of the disclosure provide a vibrating element for a loudspeaker. The vibrating element is a sheet-like elastic piece connected to a voice coil of the loudspeaker and may vibrate along with the reciprocating motion of the voice coil. The circuit conduction design of the loudspeaker may be optimized through the vibrating element. Specifically, the vibrating element includes a first elastomer layer, a conductive layer and a second elastomer layer which are stacked sequentially. That is, the first elastomer layer and the second elastomer layer coat the conductive layer from two directions, that is, the conductive layer is integrated between the first elastomer layer and the second elastomer layer. Further, the conductive layer includes two conductive parts, and a supporting structure between the two conductive parts. It should be noted that the two conductive parts may be exposed from an avoidance structure on the second elastomer layer so as to be electrically connected to an external circuit and a voice coil. It should be further noted that the conductive layer includes a conductive metal sheet which is integrally stamped and formed. Exemplarily, the vibrating element provided by the embodiments of the disclosure is a vibrating diaphragm or a damper.
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It should be noted that in one implementation, the metal foil 1021 has an integrated structure which is formed through integrated stamping or machining, thereby improving the conductivity of the metal foil 1021, simplifying the processing process and the reducing the cost.
It should be noted that in one implementation, the first diaphragm layer 101 may be made of polyether-ether-ketone (PEEK) with entrainment damping, and the second diaphragm layer 103 may be made of PEEK and polyurethane (PU). Further, the metal foil 1021 may be a copper foil, an aluminum foil, a tin foil and other conductive materials, and has high conductivity and flexibility.
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The first embodiment of the disclosure provides a vibrating diaphragm 10 and a loudspeaker. The vibrating diaphragm 10 includes a first diaphragm layer 101, a first conductive metal layer 102 and a second diaphragm layer 103 which are stacked sequentially. The first conductive metal layer 102 includes two metal foils 1021. Each of the metal foils 1021 includes a first conductive part 10211, a second conductive part 10212, and a first supporting part 10213 arranged between the first conductive part 10211 and the second conductive part 10212. The second diaphragm layer 103 is provided with a plurality of leaks 1030 to expose the first conductive part 10211 and the second conductive part 10212. Therefore, the metal foils 1021 are integrated between the first diaphragm layer 101 the second diaphragm layer 103, so that the space occupied by the metal foils 1021 may be reduced to simplify the conduction design of the loudspeaker, and the metal foils 1021 may be protected to avoid the breakage of the metal foils 1021. On the other hand, through the arrangement of the vibrating diaphragm 10, the loudspeaker has enough space to add the first secondary magnetic steel 123, which is helpful to improve the acoustic performance of the loudspeaker.
Specifically, the second conductive metal layer 202 includes a third conductive part 2021, a fourth conductive part 2022 and a second supporting part 2023, and the second supporting part 2023 is connected to the third conductive part 2021 and the fourth conductive part 2022, as shown in
The second supporting part 2023 is arranged between the first damper sheet layer 201 and the second damper sheet layer 203 in an attaching manner. The second supporting part 2023 is set as a curved shape (that is, having the same radian) adapted to surfaces of the first damper sheet layer 201 and the second damper sheet layer 203, so that when the loudspeaker works, the second conductive metal layer 202 may float along with the up-and-down vibration of the first damper sheet layer 201 and the second damper sheet layer 203, short circuit caused by breakage in the vibrating process may be avoided, and the service life of the loudspeaker may be prolonged.
Further, the second supporting part 2023 has a slender curved surface sheet structure, that is, an extremely narrow slender curved sheet structure (a width is far less than a length or an arc length), which may avoid the influence on the overall elasticity of the damper 20 due to high rigidity caused by the excessively wide second supporting part 2023, thereby reducing the influence on the performance such as resonance of the loudspeaker. A width of the third conductive part 2021 and a width of the fourth conductive part 2022 are greater than a width of the second supporting part 2023, and the third conductive part 2021 and the fourth conductive part 2022 have large area so as to be welded with a lead of the second voice coil and the external circuit stably.
The second supporting part 2023 includes a first connecting section 20231, a second connecting section 20232 and a curve connecting section 20233, the curve connecting section 20233 is connected to the first connecting section 20231 and the second connecting section 20232, the first connecting section 20231 is connected to the third conductive part 2021, and the second connecting section 20232 is connected to the fourth conductive part 2022, as shown in
In one implementation, the third conductive part 2021 and the fourth conductive part 2022 are located on the same side, the first connecting section 20231 and the second connecting section 20232 are connected to two ends of the curve connecting section 20233 and extend towards the third conductive part 2021 and the fourth conductive part 2022 respectively for connection. Therefore, the second supporting part 2023 and the second conductive metal layer 202 form C-shaped structures.
In one implementation, the second conductive metal layer 202 may be a copper foil, an aluminum foil, a tin foil and other conductive materials, and has good conductivity and flexibility.
In one implementation, the second conductive metal layer 202 may be an integrated structure formed through integrated stamping or machining, thereby improving the conductivity of the second conductive metal layer 202, simplifying the processing process and reducing the cost.
The structures of the first damper sheet layer 201 and the second damper sheet layer 203 in the damper 20 may prevent the second voice coil 222 from touching an iron sheet or a magnet when moving in the magnetic gap, or may keep the second voice coil 222 at a center position, thereby improving the performance of the loudspeaker.
As shown in
The first connecting section 20231 of the second conductive metal layer 202 is arranged on the fourth fixing part 2011, the fourth conductive part 2022 and the second connecting section 20232 are arranged on the fifth fixing part 2012, the curve connecting section 20233 is arranged on the first curved surface connecting part 2014, and the third conductive part 2021 is arranged on the fourth bearing part 2013. The fourth fixing part 2011 is configured to be connected to the second voice coil 222, and the fifth fixing part 2012 is configured to be connected to the basin frame 21, so that the third conductive part 2021 may be electrically connected to the lead of the second voice coil 222, and the fourth conductive part 2022 may be connected to the external circuit. The first curved surface connecting part 2014 is located between the basin frame 21 and the second voice coil 222, has high elasticity, and may keep the second voice coil 222 at the position of the magnetic gap along with the vertical up-and-down motion of the second voice coil 222, thereby preventing from touching the magnet or the magnetic steel during motion.
In one implementation, since the damper 20 is connected to the corner positions of the second voice coil 222 and the basin frame 21, to improve the connection stability of the damper 20, the second voice coil 222 and the basin frame 21, the fourth fixing part 2011 is set as a fan-ring-shaped sheet structure with the same width and the same corner shape as those of the second voice coil, and the fifth fixing part 2012 is set as a shape with the same width and the same corner shape as those of the basin frame 21, as shown in
The first connecting section 20231 is set as an extremely narrow fan-ring-shaped sheet structure with the same radian as that of the fourth fixing part 2011, and the second connecting section 20232 is set as an extremely narrow sheet structure with the same radian as that of the fifth fixing part 2012 so as to be completely arranged on the fourth fixing part 2011 and the fifth fixing part 2012, thereby preventing the exposure therebetween. The curve connecting section 20233 is set as an extremely narrow arc-shaped sheet structure with the same curvature or radian as that of the first curved surface connecting part 2014 (that is, the curve connecting section 20233 has the same cross-sectional shape as that of the first curved surface connecting part 2014), so that the curve connecting section 20233 may be completely attached to the first curved surface connecting part 2014 to move along with the first curved surface connecting part 2014.
As shown in
In one implementation, the shape of the sixth fixing part 2031 is the same as that of the fourth fixing part 2011, the shape of the seventh fixing part 2032 is the same as that of the fifth fixing part 2012, and the shape of the second curved surface connecting part 2033 is the same as that of the first curved surface connecting part 2014, as shown in
The first connecting section 20231 is arranged between the fourth fixing part 2011 and the sixth fixing part 2031, the fourth conductive part 2022 and the second connecting section 20232 are arranged between the fifth fixing part 2012 and the seventh fixing part 2032, the curve connecting section 20233 is arranged between the first curved surface connecting part 2014 and the second curved surface connecting part 2033, and the third conductive part 2021 is arranged on the fourth bearing part 2013, as shown in
In another implementation, the seventh fixing part 2032 has a notch 2034. In a case that the third conductive part 2021 and the fourth conductive part 2022 of the second conductive metal layer 202 are required to be electrically connected to the lead of the second voice coil 222 and the external circuit, as shown in
In an optional implementation, the shape of the notch 2034 is the same as that of the fourth conductive part 2022, and the shape of an upper surface of the fourth bearing part 2013 is the same as that of the third conductive part 2021. The same shape design may enlarge the exposed area of the fourth conductive part 2022 and the third conductive part 2021 maximally. Specifically, in a case that the shape of the notch 2034 is the same as that of the fourth conductive part 2022, the fourth conductive part 2022 may be extended out completely. For the fourth conductive part 2022, the exposed area of the fourth conductive part 2022 is the own area which is limited by the fourth bearing part 2013 (generally does not exceed the edge of the fourth bearing part 2013). Therefore, in a case that the shape of the fourth conductive part 2022 is the same as that of the fourth bearing part 2013, the exposed area of the fourth conductive part 2022 may be maximized, thereby facilitating connection with the lead and improving the stability of electrical connection.
In one implementation, to balance the loudspeaker, four dampers 20 are symmetrically arranged in the loudspeaker. The second damper sheet layers 203 of two dampers 20 have notches 2034 to expose the fourth conductive parts 2022 to achieve the conduction of the second voice coil and the external circuit, and the second damper sheet layers 203 of the other two dampers 20 do not have notches 2034 and only play a role in balancing and inhibiting the swinging motion of the second voice coil 222, thereby avoiding the swinging motion of the second voice coil caused by the asymmetrical dampers 20.
Further, the first damper sheet layer 201 and the second damper sheet layer 203 are one or more of rubber, silicon rubber and a thermoplastic elastomer. The second conductive metal layer 202, the first damper sheet layer 201 and the second damper sheet layer 203 are integrally formed through a film-pressing, injection-molding or hot-pressing process. The first damper sheet layer 201 and the second damper sheet layer 203 use one or more of the rubber, the silicon rubber and the thermoplastic elastomer as raw materials, and the raw material cost is low. The first damper sheet layer, the second damper sheet layer and the second conductive metal layer 202 are integrally formed through the film-pressing, injection-molding or hot-pressing process. The process is simple and convenient for large-scale production and processing.
The second vibrating system 22 includes a voice diaphragm 221 connected to the basin frame 21, a second voice coil 222 driving the voice diaphragm 221 under the action of the second magnetic circuit system 23 to vibrate and sound, and a damper 20. The damper 20 is connected to the basin frame 21 and arranged on one side of the second voice coil 222 away from the voice diaphragm 221.
As shown in
The second magnetic circuit system 23 includes a splint 231 connected to one end of the basin frame 21 away from the voice diaphragm 221, and a magnetic steel 232 connected between the splint 231 and the voice diaphragm 221. Further, the magnetic steel 232 includes a second main magnetic steel 2321, second secondary magnetic steels 2322 located at the periphery of the second main magnetic steel 2321, and a pole core 2323 attached to the second main magnetic steel 2321. A magnetic gap is formed between the second magnetic steel 2321 and the second secondary magnetic steels 2322 located at the periphery. The second voice coil 222 is located in the magnetic gap. When the second voice coil 222 receives an external current signal, the second voice coil 222 vibrates under the action of the second magnetic circuit system 23 so as to drive the voice diaphragm 221 to vibrate and sound.
In this embodiment, the second vibrating system 22 includes four dampers 20 which are located at four corners of the basin frame 21 and the second voice coil 222, respectively. Each of the dampers 20 is located between two adjacent second secondary magnetic steels 2322 (that is, each of the second secondary magnetic steels 2322 is located between two dampers 20). The second damper sheet layers 203 of two dampers 20 have notches 2034, the fourth conductive parts 2022 are exposed from the notches 2034, the two fourth conductive parts 2022 are electrically connected to an incoming terminal and an outgoing terminal of the external circuit, respectively, and the two third conductive parts 2021 are electrically connected to two leads of the second voice coil 222, respectively, thereby achieving the conduction of the second voice coil 222 and the external circuit. The second damper sheet layers 203 of the other two dampers 20 do not have notches 2034, are not connected to the second voice coil 222 and the external circuit, and only play a role in balancing and inhibiting the swinging motion of the second voice coil 222, thereby avoiding the swinging motion of the second voice coil caused by the asymmetrical dampers 20.
According to the loudspeaker provided by the second embodiment of the disclosure, a flexible printed circuit board is replaced with the second conductive metal layer 202 with an extremely narrow shape, so that the damper 20 has the effect of inhibiting the swinging motion and the circuit conduction, thereby improving the reliability and/or the low-frequency performance of the loudspeaker, prolonging the life of the loudspeaker, reducing the assembling process and the cost, increasing the assembling speed, and improving the accuracy.
The above descriptions are only the preferred embodiments of the present application and are not intended to limit the present application, and various alterations and changes may be made in the present application for those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application should fall within the protection scope of the present application.
| Number | Date | Country | Kind |
|---|---|---|---|
| 202321102861.1 | May 2023 | CN | national |
| 202322363692.3 | Aug 2023 | CN | national |