The present invention relates to a vibration absorber for an internal combustion engine.
The centrifugal pendulum damper for reducing torsional vibrations of a crankshaft of an internal combustion engine is known. The damper may be attached to a crank arm of the crankshaft. See JP2001-153185A, for instance.
JP2001-153185A does not specifically disclose where a centrifugal pendulum damper should be attached for an optimum performance. The amplitude of a resonant torsional vibration of a crankshaft varies depending on the lengthwise position thereof. Therefore, it can be surmised that the positioning of a centrifugal pendulum damper is important in optimizing the performance of the centrifugal pendulum damper.
Based on such a recognition by the inventors of this application and in view of the problems of the prior art, a primary object of the present invention is to provide a vibration absorber for an internal combustion engine that can effectively reduce the torsional vibration of the crankshaft of the engine.
To achieve such an object, the present invention provides a vibration absorber for an internal combustion engine having a plurality of cylinders arranged in a row, comprising: a crankshaft (10) corresponding to the cylinders; a crank pulley (33) provided in a first end portion (25) of the crankshaft; a flywheel (40) provided in a second end portion (26) of the crankshaft; and at least one centrifugal pendulum damper (51) provided in at least one of positions of the crankshaft corresponding to anti-nodes of one-node mode, two-node mode and three-node mode torsional vibrations of the crankshaft.
Thereby, the resonant vibrations of the crankshaft can be favorably suppressed, and the torsional vibrations of the crankshaft can be minimized. In the normal rotational speed range, one-node mode, two-node mode and three-node mode torsional vibrations occur. Therefore, by providing the centrifugal pendulum damper in any of the anti-nodes of such vibration modes, the natural frequency vibrations of the crankshaft can be effectively reduced, and the resonant torsional vibrations of the crankshaft can be reduced.
Preferably, the at least one centrifugal pendulum damper includes a centrifugal pendulum damper positioned so as to correspond to a cylinder (12B, 12C) adjacent to a position located ⅓ to ½ of a length of the crankshaft as measured from the second end portion of the crankshaft.
Thereby, the centrifugal pendulum damper can be positioned in the anti-nodes of all of the one-node mode, two-node mode and three-node mode torsional vibrations, not only the one-node mode vibration but also the two-node mode and three-node mode vibrations can be reduced.
The at least one centrifugal pendulum damper may include a centrifugal pendulum damper located in the first end portion of the crankshaft.
Thereby, the centrifugal pendulum damper can be positioned in the anti-node of the one-node mode vibration.
Preferably, the at least one centrifugal pendulum damper is tuned to a higher order torsional vibration of the crankshaft than a second-order torsional vibration.
Thereby, the vibrations of the engine in the normal rotational speed range can be reduced. Since the higher order torsional vibration of the crankshaft coincides with the natural frequency of the crankshaft in the normal rotational speed range of the engine, resonant vibration can be effectively minimized.
Preferably, the at least one centrifugal pendulum damper is tuned to at least one of fourth-order, sixth-order and eighth-order torsional vibrations of the crankshaft.
By reducing at least one of the fourth-order, sixth-order and eighth-order torsional vibrations of the crankshaft, the vibrations of the engine in the normal rotational speed range can be reduced.
The at least one centrifugal pendulum damper may include two or more centrifugal pendulum dampers located at a same lengthwise position of the crankshaft.
Thereby, the multiple centrifugal pendulum dampers may be positioned in a part corresponding to the anti-nodes of multiple modes of vibrations so that the torsional vibrations can be reduced in an efficient manner.
Preferably, the two or more centrifugal pendulum dampers located at a same lengthwise position of the crankshaft are tuned to torsional vibrations of different orders.
Thereby, the centrifugal pendulum dampers tuned to different modes of vibrations may be positioned in a part corresponding to the anti-nodes of these modes of vibrations so that the torsional vibrations can be reduced in an efficient manner.
According to a particularly preferred embodiment of the present invention, the crank pulley includes a pulley inner part (34) fixedly connected to the crankshaft, and a pulley outer part (35) connected to an outer periphery of the inner part via an elastic member (36) and configured to have a belt passed around an outer periphery thereof, the at least one centrifugal pendulum damper comprising a centrifugal pendulum damper attached to the pulley inner part.
Thereby, the centrifugal pendulum damper can be provided at a desired radial distance from the center axis of the crankshaft.
According to a preferred embodiment of the present invention, the cylinders consist of a first cylinder (12A), a second cylinder (12B), a third cylinder (12C), and a fourth cylinder (12D) arranged in that order from the first end portion of the crankshaft, and the at least one centrifugal pendulum damper comprises a fourth-order damper (51B) attached to the pulley inner part, and a sixth-order damper (51C) attached to a part of the crankshaft corresponding to the second cylinder or the third cylinder.
Thereby, the resonant vibration of the crankshaft in the normal rotational speed range of the engine can be suppressed. In particular, the fourth-order vibration may resonate at the natural frequency of the one-node vibration in the normal rotational speed range of the engine, but the resonant fourth-order vibration can be effectively suppressed by providing the fourth-order damper on the pulley inner part corresponding to the anti-node of the one-node vibration. Similarly, the sixth-order vibration may resonate at the natural frequency of the two-node vibration in the normal rotational speed range of the engine, but the resonant sixth-order vibration can be effectively suppressed by providing the sixth-order damper on the part of the crankshaft corresponding to the second cylinder or the third cylinder corresponding to the anti-node of the two-node vibration.
The at least one centrifugal pendulum damper may further comprise an additional sixth-order damper (51C) attached to the pulley inner part.
Thereby, the resonant vibration of the crankshaft in the normal rotational speed range of the engine can be suppressed. In particular, the sixth-order vibration may resonate at the natural frequency of the one-node vibration in the normal rotational speed range of the engine, but the resonant sixth-order vibration can be effectively suppressed by providing the sixth-order damper on the pulley inner part corresponding to the anti-node of the one-node vibration.
Preferably, the at least one centrifugal pendulum damper further comprises an eighth-order damper (51D) attached to a part of the crankshaft corresponding to the second cylinder or the third cylinder.
Thereby, the resonant vibration of the crankshaft in the normal rotational speed range of the engine can be suppressed. In particular, the eighth-order vibration may resonate at the natural frequency of the two-node vibration in the normal rotational speed range of the engine, but the resonant eighth-order vibration can be effectively suppressed by providing the eighth-order damper on the part of the crankshaft corresponding to the second cylinder or the third cylinder corresponding to the anti-node of the two-node vibration.
In a preferred embodiment of the present invention, the cylinders consist of a first cylinder (12A), a second cylinder (12B), a third cylinder (12C), and a fourth cylinder (12D) arranged in that order from the first end portion of the crankshaft, and the at least one centrifugal pendulum damper comprises a fourth-order damper (51B), a sixth-order damper (51C) and an eighth-order damper (51D) attached to the pulley inner part, and another fourth-order damper, another sixth-order damper and another eighth-order damper attached to a part of the crankshaft corresponding to the second cylinder or the third cylinder.
Thereby, the resonant vibration of the crankshaft in the normal rotational speed range of the engine can be suppressed.
The present invention thus provides a vibration absorber for an internal combustion engine that can effectively reduce the torsional vibration of the crankshaft of the engine.
Preferred embodiments of the present invention are described in the following with reference to the appended drawings.
As shown in
A crankshaft 10 is rotatably supported between the upper block 7 and the lower block 8. The crankshaft 10 extends in the cylinder row direction and faces the lower ends of the first to fourth cylinders 6A to 6D. The crankshaft 10 is provided with five crank journals 11 arranged coaxially with one another, and first to fourth crank throws 12A to 12D provided between the respective crank journals 11. Each crank journal 11 is rotatably supported between the upper block 7 and the lower block 8 via bearings (not shown in the drawings), and defines a rotation axis of the crankshaft 10.
The first to fourth crank throws 12A to 12D correspond to the first to fourth cylinders 6A to 6D, respectively. Each crank throw 12 is formed by a pair of crank webs 17 and a crank pin 18 provided between the crank webs 17. The crank webs 17 are connected to the adjacent crank journals 11 and extend radially from the crank journal 11. Each crank pin 18 is disposed parallel to and offset from the crank journal 11. Each crank web 17 is provided with a counterweight 19 on the side thereof remote from the crank pin 18.
The crank pins 18 of the first and fourth crank throws 12A and 12D are disposed in a same phase, and the crank pins 18 of the second and third crank throws 12B and 12C are offset by 180° from the crank pins 18 of the first and the fourth crank throws 12A and 12D. Each crank pin 18 is connected to a piston 22 slidably received in the corresponding cylinder 6 via a connecting rod 21.
A first end portion 25 of the crankshaft 10 on the one end of the engine 1 extends from the outer end of the crank journal 11 adjoining the first crank throw 12A, and protrudes outwardly of the cylinder block 2. The second end portion 26 of the crankshaft 10 on the other end of the engine 1 extends from the outer end of the crank journal 11 provided adjacent to the fourth crank throw 12D, and protrudes outward of the cylinder block 2.
A chain case 28 is attached to the one end of the engine 1 so as to define a chain chamber 27 in cooperation with the cylinder block 2 and the cylinder head 3. The lower edge of the chain case 28 is joined to the upper edge of the oil pan 4. The first end portion 25 of the crankshaft 10 is passed through the chain case 28, and projects outwardly of the chain case 28. The part of the first end portion 25 of the crankshaft 10 located in the chain chamber 27 is fitted with a sprocket 29. A timing chain 31 is passed around the sprocket 29 and another sprocket (not shown in the drawings) fitted on a camshaft of a valve actuating mechanism (not shown in the drawings) in a per se known manner.
A part of the first end portion 25 of the crankshaft 10 projecting outwardly from the chain case 28 is fitted with a crank pulley 33. The crank pulley 33 includes a disk-shaped pulley inner part 34 coupled to the first end portion 25 of the crankshaft 10, an annular pulley outer part 35 provided on the outer periphery of the pulley inner part 34, and an elastic member 36 interposed between the pulley inner part 34 and pulley outer part 35 and joining these two parts. The elastic member 36 may be made of rubber or any similar elastomer material. The crank pulley 33 is thus provided with a dynamic damper. A belt groove 37 is formed on the outer periphery of the pulley outer part 35. A serpentine belt 38 or an auxiliary belt is passed around the crank pulley 33 to drive an alternator, an air conditioner compressor and other auxiliary devices not shown in the drawings in a per se known manner.
A second end portion 26 of the crankshaft 10 protruding from the other end of the engine 1 is fitted with a flywheel 40. The flywheel 40 includes a disk-shaped first flywheel 41 coupled to the second end portion 26, a disk-shaped second flywheel 42 provided coaxially with the first flywheel 41, and a torsional elastic device 43 interposed between the first flywheel 41 and the second flywheel 42. The elastic device 43 may consist of compression coil springs each extending in the circumferential direction, and coupled to the first flywheel 41 at one end and to the second flywheel 42 at the other end. The second flywheel 42 is connected to a transmission 45 via a clutch 44.
The engine 1 is provided with a vibration absorber 50 for reducing the torsional vibration of the crankshaft 10. The vibration absorber 50 is provided with at least one centrifugal pendulum damper 51 provided on at least one of the crank webs 17 of the crankshaft 10 or the pulley inner part 34.
The axis line of the support shaft 52 forming the rotation axis of the pendulum member 53 is provided at a position separated by a radius R0 [m] from the axis line of the crankshaft 10, and in parallel with the axis line of the crankshaft 10. The center of gravity G of the pendulum member 53 is separated from the rotation axis of the pendulum member 53 by a radius R1 [m].
The natural frequency f [Hz] of a centrifugal pendulum is expressed by the following mathematical expression (1) where the angular velocity of the crankshaft 10 is ω (rad/s).
f=ω(R0/R1)1/2 (1)
As can be appreciated from the equation (1), the natural frequency f of the centrifugal pendulum is proportional to the angular velocity ω of the crankshaft 10.
Since the internal combustion engine 1 according to the present embodiment consists of a four-cylinder, four-stroke engine, combustion in each cylinder 6 occurs once for two revolutions of the crankshaft 10. In other words, combustion occurs twice during each revolution of the crankshaft 10, and each combustion causes the corresponding excitation force to be applied to the crankshaft 10 so that torsional vibrations of even orders (second-order vibration, fourth-order vibration, sixth-order vibration, eighth-order vibration, and tenth-order vibration) are caused in the crankshaft 10 owing to the excitation force created by combustion.
In order to reduce the n-th-order torsional vibration of the crankshaft 10, it is preferable to define the radius R0 and the radius R1 as given the following mathematical expression (2).
n=(R0/R1)1/2 (2)
In the case a four-cylinder, four-stroke internal combustion engine 1 as is the case with this embodiment, n is selected from any one of 2, 4, 6, 8, and 10 in the equation (2), and the radius R0 and the radius R1 of the centrifugal pendulum damper 51 may be adjusted in a corresponding manner. A centrifugal pendulum damper 51 whose radius R0 and radius R1 are adjusted so as to reduce the n-th-order vibration (the second-order vibration, the fourth-order, the sixth-order, the eighth-order, or the tenth-order vibration . . . ) is called an n-th-order damper such as second-order damper 51A, fourth-order damper 51B, sixth-order damper 51C, eighth-order damper 51D, and tenth-order damper 51E, . . . (see
The dynamic model shown in (A) of
In a one-node mode torsional vibration shown in (B) of
In a two-node mode torsional vibration shown in (C) of
In a three-node mode torsional vibration shown in (D) of
The inner part 34 of the pulley 33 and the parts adjacent to the second crank throw 12B and the third crank throw 12C are always anti-nodes in the one-node, two-node and three-node modes. The parts located ⅓ to ½ of the length of the crankshaft 10 as measured from the second end portion 26 of the crankshaft 10 are always anti-nodes in the one-node, two-node and three-node modes. The parts located ⅓ to ½ of the length of the crankshaft 10 as measured from the second end portion 26 of the crankshaft 10 correspond to the second cylinder 6B and the third cylinder 6C in the case of a four-cylinder engine.
As shown in
Two or more centrifugal pendulum dampers 51 may be provided at the same position in the longitudinal direction of the crankshaft 10. The centrifugal pendulum dampers 51 provided at the same position may be tuned to reduce torsional vibrations of different orders.
As shown in
Further, a second-order damper 51A is provided on the second flywheel 42. The second-order damper 51A provided on the second flywheel 42 has the purpose of reducing the rotational speed fluctuation of the second flywheel 42.
The mode of operation and advantages of the vibration absorber 50 configured as described above are described in the following. Because the single fourth damper 51B, the two sixth-order dampers 51C and the single eighth-order damper 51D are provided on the crankshaft 10, the fourth-order, the sixth-order, and the eighth-order torsional vibrations of the crankshaft 10 are reduced. Since the natural frequency of each centrifugal pendulum damper 51 and the frequencies of the various torsional vibrations of the crankshaft 10 are all proportional to the rotational speed of the crankshaft 10, the centrifugal pendulum dampers 51 can reduce the torsional vibrations of the various orders of the crankshaft 10 without regard to the rotational speed of the crankshaft 10.
The centrifugal pendulum dampers 51 are provided in the crank web 17 of the third crank throw 12C and the pulley inner part 34 corresponding to the anti-nodes of the one-node mode, the two-node mode and the three-node torsional vibrations. Therefore, the resonant vibrations of the crankshaft 10 in the one-node mode, the two-node mode and the three-node torsional vibrations can be reduced. The pulley inner part 34 corresponds to the anti-node of the one-node mode, the two-node mode, and the three-node mode torsional vibrations of the crankshaft 10. Therefore, the centrifugal pendulum dampers 51 provided on the crank web 17 of the third crank throw 12C and the pulley inner part 34 can reduce the resonant vibrations of the crankshaft 10 corresponding to the one-node mode, the two-node mode, and the three-node mode torsional vibrations. As a result, the resonant vibrations of the torsional vibration of the crankshaft 10 are effectively suppressed.
Simulations were performed for the purpose of confirming the relationship between the positions where the centrifugal pendulum dampers 51 are provided and the vibration reduction effect, and the following results were obtained. The simulations were conducted on Example 1 for Comparison having no centrifugal pendulum damper, Example 2 for Comparison having a centrifugal pendulum damper only in the pulley inner part 34, and the present embodiment having centrifugal pendulum dampers 51 in the pulley inner part 34 and the crank web 17 of the third crank throw 12C.
As shown in
Since the centrifugal pendulum dampers 51 according to the present embodiment are tuned so as to reduce higher order vibrations than the second-order, it is possible to efficiently reduce the vibration of the internal combustion engine 1 in the normal rotational range. In addition, since a plurality of centrifugal pendulum dampers 51 are provided at the same position (in two positions in the illustrated embodiment) in the lengthwise direction of the crankshaft 10, and are adjusted so as to reduce vibrations of different orders, higher order vibrations such as the fourth-order, sixth-order and eighth-order torsional vibrations can also be suppressed.
In the case where the centrifugal pendulum damper 51 is provided at the first end portion 25 of the crankshaft 10 by providing the centrifugal pendulum damper 51 at the pulley inner part 34, the centrifugal pendulum damper 51 can be placed at some distance from the rotation axis of the crankshaft 10 in the radial direction. As a result, the radius R0 of the centrifugal pendulum damper 51 can be selected relatively freely so that the centrifugal pendulum damper 51 can be arranged in an efficient manner.
The centrifugal pendulum damper 51 according to the present embodiment can also reduce bending vibrations of the crankshaft 10. In the case where the centrifugal pendulum damper 51 is provided in the second crank throw 12B or the third crank throw 12C or any intermediate position of the crankshaft 10 with respect to the lengthwise direction thereof, bending vibrations can be reduced in a particularly efficient manner.
The illustrated embodiment can be modified in a number of different ways without departing from the spirit of the present invention. In a modified embodiment shown in
In another modified embodiment shown in
In yet another modified embodiment shown in
In yet another modified embodiment shown in
As shown in
The present invention has been described in terms of preferred embodiments thereof, but is not limited by the illustrated embodiments, and can be modified and substituted in various ways without departing from the spirit of the present invention.
For instance, the centrifugal pendulum damper described in the foregoing embodiments are given only as an example, and can be any other type of per se known centrifugal pendulum damper.
Number | Date | Country | Kind |
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2017-131958 | Jul 2017 | JP | national |