This application claims priority based on Japanese Patent Application No. 2020-161727 filed in Japan on Sep. 28, 2020, the content of which is incorporated herein.
The present invention mainly relates to a high-performance vibration analysis method for large-scale systems with local strong nonlinearities. More specifically, it relates to a dimensionality reduction method using a new type of complex modal analysis.
A machine is composed of a large number of elements that move relative to each other and has elements with strong nonlinearities such as bearings at base supporting portions or gears at joints between the elements. Moreover, in stress analysis and vibration analysis at design stage, by using a finite element method, and the like, it is modeled as a precise large-scale degree-of-freedom system close to an actual machine in many cases. Therefore, almost all machines are large-scale degree-of-freedom systems with local strong nonlinearities.
On the other hand, in recent years, there has been an increasing demand for higher performance of machines. To realize this requirement, it is necessary to implement a vibration analysis that fully considers an effect of nonlinearity that is unavoidably included in the system at a design stage. Moreover, to clarify the full picture of nonlinear vibrations that are complicated and diverse, it is not sufficient to simply perform a numerical simulation for a specific system parameter, and the full content of frequency response including the stability analysis needs to be clarified.
Until now, a Galerkin method based on linear eigenmode expansion (refer to, for example, Patent Document 1 described below) has often been used for a vibration analysis of multi-degree-of-freedom nonlinear systems because it has an algorithm with regularity and can be applied to a wide range of problems.
However, the Galerkin method has significant disadvantages such as an explosive increase in calculation time and memory size when an analysis with high accuracy is attempted by increasing the number of modes to be used and the disappearance of a mode separation effect with nonlinearity by dispersing throughout a system after a conversion to modal coordinates even if a model has nonlinearity only locally.
In order to overcome such a situation, research has been vigorously conducted to perform an analysis with high accuracy using a dimension reduced model with a small number of modes but have not yet reached a fundamental solution. The main problem is that accuracy of the analysis (especially an accuracy of stability analysis) deteriorates significantly due to a coupling between modes specific to a nonlinear system if modes to be used are not appropriately selected. In this manner, it is not an exaggeration to say that there are no practical vibration analysis methods for a large-scale nonlinear system, and it is an urgent problem in numerical calculation related to mechanical design to develop a high-performance vibration analysis method that can deal with this problem.
The present invention has been made with aims to fundamentally solve the problems described above and provides a method of rationally constructing the dimension reduced model with high accuracy in which the effect of nonlinearity is appropriately reflected for a large-scale system with local strong nonlinearity.
A proposed method is configured mainly from the following two processes. (1) A process of applying the new type of complex modal analysis to the equations for linear state variables [Equation (1) and Equation (4) to be described below] to convert the equations to the real modal equations for lower-order modes, and correcting and eliminating an effect of higher-order modes of the linear state variables from the equation for nonlinear state variables [Equation (2) to be described below], and (2) a process of selecting modes (dominant modes), which have a large effect on a solution of an original large-scale system, from the real modal equation for lower-order modes, and, in relation to modes (secondary modes), which have a small effect, eliminating secondary modes by incorporating the effect to the equation for the nonlinear state variables [Equation (2)] as correction terms obtained from an approximate and deriving the dimension reduced model, and a process of selecting dominant modes from lower-order modes (as rationally as possible) in a calculation procedure of a frequency response
By using this dimension reduced model, a vibration analysis including stability analysis of a large-scale nonlinear system, which has not been possible, can be performed at high speed and with high accuracy. Moreover, the proposed method has very high versatility and can be generally applied to large-scale vibration systems with local strong nonlinearities.
Specific implementation items in the two processes described above will be described below.
It should be noted that, in the present specification, expressions of terms and mathematical formulas are restricted in the sentences other than independent mathematical formulas that are captured as the images. For this reason, for example, a term captured as an image in the present specification and expressed as a term (0-1) is expressed as “Cψ{tilde over ( )}1T” in the sentence of the present specification. A term that is incorporated as an image in the present specification and expressed as a term (0-2) is expressed as “y{dot over ( )}” in the text of the present specification. Note that “y{dot over ( )}” means a term obtained by first-order differentiation of y with respect to time.
C{tilde over (ψ)}1T (0-1)
{dot over (y)} (0-2)
A method proposed in the present invention analyzes a large-scale vibration system with N degrees of freedom and local strong nonlinearities. The fundamental equations can be generally expressed as follows.
y1 is an n-dimensional vector that summarizes the physical coordinates of state variables on which the nonlinear forces do not act, and y2 is an m-dimensional vector that summarizes the physical coordinates of state variables on which the nonlinear forces act. In the following description, y1 will be referred to as a linear state variable and y2 will be referred to as a nonlinear state variable. For convenience, Equation (1) will be referred to as a linear state equation and Equation (2) will be referred to as a nonlinear state equation. n2 is set to a strong nonlinear function with respect to y2 and y{dot over ( )}2, and f1 and f2 are set to the harmonic forced external forces of a period 2π/ω. M is a coefficient matrix (a mass matrix) for mass elements. C is a coefficient matrix (a damping matrix) for damping elements. K is a coefficient matrix (a stiffness matrix) for linear spring elements. Positive definiteness for M11, C11 and K11 are not assumed to ensure versatility of the proposed method. The fact that m<<<n indicates that the nonlinearity exists only locally. In this manner, the proposed method is applicable to almost large-scale vibration systems with local strong nonlinearities.
In formulating a dimensionality reduction method, a following system in which the coefficient matrices of Equation (1) are replaced with the transposed matrices and the external force set to zero is treated at the same time.
M
11
T
ÿ
1
*+C
11
T
{dot over (y)}
1
*+K
11
T
y
1
*+M
21
T
ÿ
2
*C
21
T
{dot over (y)}
2
*+K
21
T
y
2*=0 (4)
Where, an upper right subscript “T” is the transposition symbol. y2 in Equation (4) is a solution that satisfies Equations (1) and (2), but since y1 is generally different from a solution that satisfies Equations (1) and (2), it is expressed as y*1 in Equation (4). In the following description, Equation (4) is referred to as a dual system of Equation (1).
To formulate the dimensionality reduction method based on the new type of complex modal analysis, Equations (1) and (4) are transformed into the first-order differential equations as follows. Note that In denotes an nth order unit matrix.
In the dimensionality reduction method, first, the nonlinear state variables are fixed by setting x·2=0 and x2=0 in Equations (5) and (6), and a following general eigenvalue problem is derived from a free vibration system with g1=0.
[A11−λB11]x1=0 (8)
[A11T−λB11T]x1*=0 (9)
The eigenvalues λ obtained from Equations (8) and (9) are consistent with each other and generally become complex numbers. In addition, corresponding eigenvectors X1 and X*1 are also complex vectors. X1 is a right complex eigenvector and X*1 is a left complex eigenvector for Equation (8), and X*1 is a right complex eigenvector and X1 is a left complex eigenvector for Equation (9). In terms of vibration engineering, an imaginary part of the eigenvalue λ corresponds to a natural angular frequency, and X1 and X*1 correspond to left and right complex constraint modes.
As a first step, the complex eigenvalues and the left and right complex eigenvectors (the complex constraint modes) are obtained from Equations (8) and (9). However, when a dimension 2n of the general eigenvalue problem is large, it is difficult to obtain all eigenvalues and eigenvectors (a solution of a large-scale general eigenvalue problem remains an unsolved conundrum in a field of numerical calculation and is virtually almost impossible). However, it is still possible to obtain eigenvectors corresponding to a relatively small number of eigenvalues in order from a lower order (in ascending order of an absolute value).
On the other hand, it is known that an effect on vibration characteristics generally decreases as a mode order increases in both linear and nonlinear systems.
Therefore, in this dimensionality reduction method, only relatively lower-order eigenvalues and eigenvectors from the first order to nlth (nl<<n) order, which may have a large effect on an accuracy of a solution, are obtained from the general eigenvalue problem, an effect of higher-order modes of an (n1+1)th order or higher is approximated using lower-order modes up to the nlth order. A value of nl can be set based on a maximum order of a natural frequency (an imaginary part of an eigenvalue) present within a frequency range about several times a maximum frequency to be analyzed.
The relational equations required for this procedure are as follows. In the equations, subscripts “l” and “h” indicate variables or physical quantities associated with lower-order modes and higher-order modes, respectively. A physical quantity with an upper left subscript “C” indicates that it is a complex number, and similarly, “R” and “l” in principle represent the real part and the imaginary part thereof, respectively.
First, left and right eigenvectors corresponding to eigenvalues from the first order to the nlth (n1<<n) order in Equation (8) are obtained. These eigenvalues are assumed to have negative complex numbers for all real parts, and a pth order (p=1, . . . , nl) complex conjugate eigenvalue is expressed as follows.
Where, ωp,1 and ζp,1 represent an undamped natural angular frequency and a damping ratio of a pth order mode, respectively. Furthermore, these nl pairs of eigenvalues (2nl eigenvalues in total) are put together and displayed in a matrix as follows.
Where, diag[ ] represents a diagonal matrix.
A right complex constraint modal matrix in which nl sets (2nl pieces) of the right complex eigenvectors of Equation (8) corresponding to this complex eigenvalue are put together is set as CΦ{circumflex over ( )}1l. Similarly, a left complex constraint modal matrix in which nl sets (2nl pieces) of left complex eigenvectors are put together is set as CΨ{circumflex over ( )}1l. It is assumed that CΦ{circumflex over ( )}1l and CΨ{circumflex over ( )}1l are normalized to satisfy the following equation.
At this time, CΦ{circumflex over ( )}1l and CΨ{circumflex over ( )}1l are expressed as follows. Note that Rφp,1 and lφp,1 are a real part and an imaginary part of the right complex eigenvector of the pth order mode, respectively. In addition, Rψp,1 and lψp,1 are a real part and an imaginary part of the left complex eigenvector of the pth order mode, respectively.
In order to speed up the calculation, a right real constraint modal matrix RΦ{circumflex over ( )}1l and a left real constraint modal matrix Rψ{circumflex over ( )}1l are derived from the right and left complex constraint modal matrices CΦ{circumflex over ( )}1l and CΨ{circumflex over ( )}1l for the lower-order modes as follows.
Physical coordinates x1 and x*1 of the linear state variables can be represented by a sum of x1l and x*1l based on the lower-order modes and x1h and X*1h based on the higher-order modes as follows. Note that y1l and y*1l are the linear state variables for the lower-order modes, respectively. y1h and y*1h, are the linear state variables for the higher-order modes, respectively.
Among these, for x1l and x*1l, real modal coordinates η1l and η*1l are introduced by the following equations via CΦ{circumflex over ( )}1l and CΨ{circumflex over ( )}1l respectively. Note that ξ1l is the real modal coordinates corresponding for the physical coordinates of the lower-order modes.
After substituting Equations (15) and (17) into Equation (5), multiplying it by RΨ{circumflex over ( )}1lT from the left and rearranging it, a real modal equation for the lower-order modes is derived as follows.
For the dual system, substituting Equations (16) and (18) into Equation (6), multiplying it by RΦ{circumflex over ( )}1lT from the left and rearranging it, a real modal equation for the lower-order modes is derived as follows.
In this manner, even if the coefficient matrices do not satisfy positive definiteness, the mass, damping, and stiffness matrices can be diagonalized simultaneously, and the modal equations can be derived in the form of real-type second-order differential equation. This is the most important feature of the new type of complex modal analysis.
The linear state variable y1l in the nonlinear state equation [Equation (2)] is represented by a sum of y1l based on the lower-order modes and y1h based on the higher-order modes as shown in Equation (15), and y1l is converted into the real modal coordinates corresponding to the lower-order modes introduced in Equation (17). Furthermore, if the effect of y1h based on the higher-order modes is corrected and eliminated, the following equation is obtained.
Where, M{tilde over ( )}22h, C{tilde over ( )}22h, K{tilde over ( )}22h, p21h, and q21h represent correction terms of the higher-order modes. These are all obtained from the lower-order modes as follows.
Among the real modal coordinates η1l and η*1l introduced in Equation (17) and Equation (18), there are modal coordinates that have a large effect on an accuracy of a solution of an original large-scale system (referred to as a dominant mode), and modal coordinates that have a small effect (referred to as a secondary mode). Subscripts “a” and “b” indicate variables or physical quantities associated with the dominant modes and the secondary modes, respectively. For example, η1a represents the dominant modal coordinates and η1b represents the secondary modal coordinates.
The left and right real modal matrices RΦ{circumflex over ( )}1l and RΨ{circumflex over ( )}1l for the lower-order modes obtained by Equation (14) are separated into modal matrices RΦ{circumflex over ( )}1a and RΨ{circumflex over ( )}1a consisting of na pairs (2na pieces) of the dominant modes and modal matrices RΦ{circumflex over ( )}1b and RΨ{circumflex over ( )}1b consisting of nb pairs (2nb pieces) of the secondary modes (nl=na+nb), and they are rearranged as follows. A subscript “#” represents “a” or “b” in the following description.
Corresponding to the separation of the real modal matrices, modal coordinates of Equation (19), Equation (20) and Equation (21) are also separated into the dominant modes and the secondary modes as follows.
Since an effect of nonlinearity is small for the secondary modes, then, ignoring this effect and assuming that y2, ξ1b and ξ*1b vibrate harmonically with the fundamental period 2π/ω yields y{umlaut over ( )}2=−ω2y2, ξ{umlaut over ( )}1b=−ω2ξ1b, ξ*{umlaut over ( )}1b=−ω2ξ*1b. Furthermore, considering that f1=−ω2f1 holds for the harmonic external force, from Equations (24) and (25), an approximate solution of the secondary modes is obtained as follows.
By substituting the approximate solution of Equation (27) into the secondary modal coordinates ξ1b, ξ{dot over ( )}1b, ξ{umlaut over ( )}1b in Equation (26) and correcting and eliminating the secondary modes, the following equation is obtained (the result of Equation (28) is used in this derivation process).
Where, M{tilde over ( )}2b, C{tilde over ( )}2b, K{tilde over ( )}22, p21b and q2lb represent correction terms of the secondary modes and are given by the following equations.
Furthermore, from the equation with the subscript W “#” in Equation (24) replaced with “a” and Equation (29), an equation whose dimensionality is reduced to (na+m) dimension is obtained as follows.
The model represented by Equation (31) is called the dimension reduced model. The approximate solution is calculated using Equation (31).
When approximate solutions (ξ1a, ξ{dot over ( )}1a, y2, y{dot over ( )}2 are obtained from Equation (31) of the dimension reduced model, the approximate solutions for linear state variables are converted into physical coordinates when necessary. The relational equations required for this procedure are as follows.
y1a, y{dot over ( )}1b represent physical coordinates based on the secondary modes, and y1h, y{dot over ( )}1h represent physical coordinates based on the higher-order modes.
When full content of a complicated and diverse frequency response is clarified while gradually changing an angular frequency ω of an external force in a nonlinear system, an approximate solution obtained for a certain ω is often used as an initial value for ω±Δω in iterative approximation calculation. Therefore, ξ1a to be used for ω±Δω can be selected by using information included in the approximate solution obtained for a certain ω.
The relational equations required for this procedure are as follows.
Now, suppose that an approximate solution of the dimension reduced model consisting of ξ1a, ξ{dot over ( )}1a, y2 and y{dot over ( )}2 is obtained for a certain ω. From this approximate solution y2, y{dot over ( )}2, an approximate solution of lower-order modal coordinates ξ1l can be calculated by the following equation.
An amplitude for each mode of this approximate solution can be defined by the following equation.
In the calculation of ω±Δω, only a mode whose modal amplitude ∥ξ1,p∥ is greater than a set threshold value δ is selected as ξ1a. If it is assumed that the number of selected dominant modes is na and the number of remaining secondary modes is nb, nl=na+nb. An upper limit value na,max of na may be defined depending on a case.
With this method, it is possible to efficiently calculate a frequency response while appropriately selecting dominant modes as few as possible according to characteristics of a solution. In this method, the problem is how to set the threshold value δ for the modal amplitude and the upper limit value na,max for the number of dominant modes. In practical use, by obtaining multiple frequency responses while gradually decreasing δ and gradually increasing na,max, and when the analytical results no longer change, a highly accurate solution is considered to have been obtained. Since the dimension reduced model can be calculated fairly fast, it is considered that a cost for a plurality of calculations is not a significant issue in practice. Note that a case when the analytical results do not change includes not only a case where the analytical results do not change at all, but also a case where a difference between the analytical results is less than a predetermined reference.
As for the method of setting the number of dominant modes na at a first ω at which the calculation is started, for example, na=n1(the number of lower-order modes) may be set.
A procedure for calculating the frequency response is briefly summarized below (refer to
The calculation will end when the angular frequency ω reaches an upper or lower limit of an analysis range. When it does not reach the limit, ω±Δω is replaced with ω. The processing returns to Step 1 when M11, C11, and K11 are the functions of ω, and returns to Step 2 to continue the calculation when they are constants.
[1. Analytical model] To confirm effectiveness of the dimensionality reduction method using the new type of complex modal analysis, particularly effectiveness of the elimination method of higher-order modes and the selection method of dominant modes, the dimensionality reduction method is applied to an in-plane bending vibration of a straight beam structure.
In this model 10, both ends of a beam 1 having a uniform hollow circular section of 1.5 m in length, 30 mm in outer diameter, and 25 mm in inner diameter are supported by nonlinear elements 2 (viscous dampers and cubic springs of hardening type), and a piecewise linear spring 3 (gap) is disposed at a position of 0.5 m from the left end. In addition, a harmonic external force F of a centrifugal force type is applied on a position of 1 m from the left end so that a vibration with a large amplitude generates and the effect of nonlinearity strongly appear even in a region where a frequency of the external force is relatively high.
Physical properties of beam 1 are assumed to be steel material. The beam 1 has been equally divided into 30 small elements, and the mass and stiffness matrices have been derived by the finite element method. In this case, the degrees of freedom are n=59 for the linear state variables, m=3 for the nonlinear state variables, and N=62 for the total degree of freedom
The degrees of freedom of this analytical model are not large enough to be called a large-scale system, but they are close to a limit at which the solution can be obtained without applying the dimensionality reduction method. The damping matrix is assumed to be a non-proportional damping based on distributed damping so that an advantage of the new type of complex modal analysis appears. Table 2 shows the first-order to tenth order undamped natural frequencies of the linearized system with the coefficient of the cubic term of the nonlinear spring in this analytical model set to zero.
The dimension reduced model is constructed by selecting a fixed number (na=5, 15) of dominant modes in the order that the natural frequency of the constraint mode is closer to the frequency of the external force, without both applying the elimination method of higher-order modes and the selection method of dominant modes. In the results of the dimension reduced model, the numbers of dominant modes (numerical values are denoted on the right axis) are indicated by a filled V marks, but they are constant in
All response curves in the frequency response denote a maximum half-amplitude at the point where the gap is disposed and bend when the amplitudes exceed a gap width (0.0025 m). In the figures, a solid line represents a stable solution, a dashed line represents an unstable solution, an ◯ mark represents a saddle-node bifurcation point, a □ mark represents a pitchfork bifurcation point, and a Δ mark represents a hopf bifurcation point.
A result of comparison between
[2. Application of elimination method of higher-order modes] The elimination method of higher-order modes is applied to this analytical model, and the effect on an analytical result of the number of lower-order modes nl used for the analysis is investigated.
In this manner, the required number of lower-order modes changes depending on the range of frequency for performing the analysis, and the solution can be obtained with high accuracy up to a higher frequency range by increasing the number of lower-order modes. In this analytical model, since the effect of higher-order mode can be estimated with high accuracy with only 10 out of 59, that is a small number of lower-order modes, this property is expected to be extremely effective for an analysis of large-scale systems.
To examine the effect of the number of lower-order modes on the natural frequencies, the first-order to fifth-order natural frequencies in the analytical frequency range are shown in
From the comparison of
[3. Application of selection method of dominant modes] The selection method of dominant modes is applied to the analytical model. The analysis range is limited to the second-order primary resonance region. The elimination method of higher-order modes is also applied to the dimensionality reduction method, and the number of lower-order modes is set as nl=20.
It is confirmed that, at any threshold value, the number of dominant modes is relatively small in a region where the amplitude of the solution is small and the effect of nonlinearity does not appear, the number of dominant modes increases as an amplitude of a solution increases, and the analysis can be performed efficiently by changing the dominant modes according to the characteristics of the solution.
[4. Model with large degree of freedom] The present method is applied to the analytical model with 300 divisions to verify the effectiveness. In this case, the degrees of freedom are n=599 for the linear state variables, m=3 for the nonlinear state variables, and N=602 for the total degree of freedom. With this degree of freedom, the analysis for the full model becomes difficult. The analysis is performed separately in the first-order to second-order primary resonance regions and the fourth-order to fifth-order primary resonance regions.
[4.1. First-order and second-order primary resonance regions] The analytical range of the frequency of the external force is set to 20 Hz to 200 Hz based on the natural frequencies and the results of Chapter 1 [1. analytical model]. The number of lower-order modes when the elimination method of higher-order modes is applied is set to nl=15 based on a sixth-order natural frequency, which is about five times the maximum frequency of 200 Hz.
To confirm that the result of
[4.2. Fourth-order and fifth-order primary resonance regions] The analytical frequency range is set from 450 Hz to 1000 Hz, and the number of lower-order modes is set to nl=30 based on the tenth-order natural frequency, which is about three times the maximum frequency of 1000 Hz. As in the previous section, the selection method of dominant modes is applied while the threshold value is gradually decreased.
From the comparison of
As described above, the effectiveness of the present invention was confirmed through specific numerical calculations for this analytical model. Note that the analytical method described above may be implemented by an analysis device 100 as shown in
The analysis device 100 is realized by a device such as a personal computer, a server, or an industrial computer. The analysis device 100 includes a processing unit 110, a storage unit 120, an input unit 130, and an output unit 140. The processing unit 110 applies the new type of complex modal analysis to the equation for linear state variables to convert it into the real modal equations for lower-order modes and corrects and eliminates the effect of higher-order modes of the linear state variables from the equation for nonlinear state variable. The processing unit 110 selects the dominant modes, which have the large effect on the solution of the original large-scale system, from the real modal equation, and, in relation to the secondary mode, which have the small effect, eliminates the modes thereof by incorporating the effect to the equation for nonlinear state variables as correction terms obtained from an approximate solution of the real modal equation for lower-order modes, and derives the dimension reduced model. The processing unit 110 calculates the frequency response by using the dimension reduced model. The processing unit 110 is realized by, for example, a hardware processor such as a central processing unit (CPU) executing a program (software) stored in the storage unit 120. In addition, some or all of these functional units may be realized by hardware (a circuit unit; including circuitry) such as large scale integration (LSI), an application specific integrated circuit (ASIC), an field-programmable gate array (FPGA), and a graphics processing unit (GPU), or may be realized by software and hardware in cooperation. The program may be stored in advance in a storage device (a storage device including a non-transitory storage medium) such as a hard disk drive (HDD) or flash memory or may be stored in a removable storage medium (non-transitory storage medium) such as a DVD or CD-ROM and installed by the storage medium being attached to a drive device. The input unit 130 is realized by, for example, a keyboard, a mouse, a touch panel, or the like. The output unit 140 is realized by, for example, a display, a printer, a touch panel, or the like. Men an analysis method is realized, information that needs to be set, such as a threshold value, may be stored in advance in the storage unit 120 or may be input by a researcher from the input unit 130. The analytical result may be output to the output unit 140.
Number | Date | Country | Kind |
---|---|---|---|
2020-161727 | Sep 2020 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2021/035491 | 9/28/2021 | WO |