The present invention relates to an assembly for damping vibrations on a pulley used for a secondary unit of a vehicle, with a damping device on the driving pulley mounted on a hub.
German patent document DE 195 35 889 A1, for instance, discloses an apparatus for damping vibrations in traction means. The traction means is intended for belt drive of an internal combustion engine unit, wherein a freewheeling clutch is disposed between a pulley and a shaft. The known freewheeling unit is suitable, particularly, for driving a generator. The freewheeling unit is a part of a pulley used for driving the generator. The application of the freewheeling unit facilitates internal damping so that the transmission of torque is improved in the traction means.
European patent document EP 0 980 479 B1 discloses a further belt drive system with a freewheeling clutch connected to a generator. A torsional coil spring and one-way clutch mechanism form the drive system so that the created mechanism in the form of a screw-shaped coil has dual function. On the one hand, generator pulley driving torque can be transmitted resiliently to the hub and on the other hand, the generator pulley can be disconnected in one direction from the hub.
In general, belt drives are provided for driving secondary units, e.g., a generator, a water pump, an AC compressor, a servo-steering pump or the like in an internal combustion engine. Due to non-uniform rotations of the crankshaft or driving mechanism in an internal combustion engine, high loads can be transmitted from the belt drive to the secondary unit. These loads are dependent on the height of the excitation amplitude, on the stiffness of belt and belt tensioner and on the rotational inertia of secondary units, wherein the rotational inertia of the alternator or generator bears a relatively large share of the total rotational inertia. Therefore, it is required that the secondary unit be disconnected from the belt drive.
The object of the present invention is to improve an assembly for damping vibrations of the generic type mentioned at the beginning.
This object is met, for instance, by means of an assembly for damping vibrations on a driving pulley for driving a secondary unit of a vehicle. A damping device on the driving pulley is mounted on a hub, wherein the hub is connected with a drive shaft of the secondary unit. A torsional vibration damper combined with a safety-friction clutch is provided as a damping device. Thus, the safety-friction clutch comprises at least a friction surface on the hub side and at least a friction surface on the friction-ring side. The friction surfaces couple the driving pulley with the hub in a non-positive and/or positive manner, and with the damper cage of the torsional vibration damper, so that vibration-damped transmission of torque from the driving pulley to the hub is enabled by means of the damper cage. According to the invention, it can be made possible that the friction-ring side of the friction surface is disposed between a plate spring and a support disk, wherein the plate spring is connected with the damper cage and the support disk with the hub.
In practice, it has been apparent that the safety-friction clutch used in known assemblies is thermally heavy-loaded. In the assembly according to the invention, this is prevented by shifting at least the friction contact on the friction-ring side or by shifting the friction surface on the friction-ring side. The friction surface on the friction-ring side of the assembly according to the invention is hence provided between the plate spring and the support disk. By virtue of the plate spring being disposed between the friction ring and damper cage, it can improve the heat transfer in the assembly according to the invention, so that thermal overload, particularly, in the friction-surfaces section of the safety-friction clutch is certainly avoided.
Within the scope of a preferred embodiment of the present invention, the plate spring and support disk are made of a material with a high thermal conductivity value, e.g., steel or the like. As such, the friction heat generated on the friction surface of the safety-friction clutch can be optimally absorbed and dissipated in the axial direction on both sides by the components, e.g., made of steel, thus from the plate spring and support disk. In this manner, thermal insulation provided in a common assembly is avoided by using a damper cage that is generally made of plastic.
Moreover, the plate spring lies directly on the damper cage, advantageously preventing the damper cage from flexing as is common in known assemblies. In this manner, the spring force of the plate spring can be transmitted directly onto the cone without additional lever-arm.
According to a next development, it can be provided that the plate spring is splined on the internal diameter of the damper cage, projecting in the axial direction. This support disk, on the other hand, can be connected with the hub by means of caulking or splines. Other types of design are possible for assembling the plate spring and support disk in a respectively non-rotational manner. As an axial locking device for individual components, for instance, it can be provided that the friction ring is clamped axially with the support disk.
In the assembly according to the invention, the damper cage together with the driving pulley preferably form pockets for arcuate coil springs of the torsional vibration damper formed as arcuate coil spring dampers. The angular deflection of the arcuate coil spring damper springs can be limited by means of corresponding limit stops. These limit stops are preferably disposed between the pulley and the damper cage.
The prior described embodiment of the assembly can be combined also with at least one of the following described embodiments.
The object of the invention is also met by an assembly for damping vibrations on a driving pulley for driving a secondary unit of a vehicle. Thus, with a damping device on the driving pulley mounted on a hub, wherein the hub is connected with a drive shaft of the secondary unit, wherein the damping device is combined with a safety-friction clutch so that vibration-damped transmission of torque is provided from the driving pulley to the hub. According to the invention, the damping device comprises several torsional vibration dampers or the like for achieving predetermined damping capacity for the transmission of torque between the driving pulley and the hub.
It is possible to realize the embodiment of the present invention in connection with the prior mentioned embodiment or also independently for the embodiment.
Through this further assembly, the damper-spring stiffness of the utilized torsional vibration damper can be adapted to desired engine applications. This can be achieved particularly in that the angular deflection of the torsional vibration damper can be changed by means of an appropriate combination of different torsional vibration dampers.
According to a particularly preferred arrangement of the invention, it can be provided that at least two torsional vibration dampers are connected in series between the driving pulley and the hub. For instance, it is also considerable that the torsional vibration dampers are connected in parallel. At the same time, other arrangements of individual torsional vibration dampers are possible, wherein the dampers can be connected both in series and in parallel.
It has been evident that a series connection of the torsional vibration dampers is advantageous for certain engine applications that require significantly less damper-spring stiffness. Through a series connection of torsional vibration dampers, the spring stiffness can be reduced, for instance, by half.
A possible design version of a series connection of torsion vibration dampers can be realized in that two damper cages are disposed in series in the axial direction or the like, in order to be able to accommodate spring elements of the respective torsional vibration dampers. Preferably, arcuate coil spring dampers can be used as torsional vibration dampers. However, also other torsional vibration dampers are applicable.
The damper cages disposed in series in the axial direction form pockets for the respective arcuate coil springs of the arcuate coil spring dampers, wherein the angular deflection of the arcuate coil springs of each arcuate coil spring damper is limited by means of limit stops. Due to the series connection of arcuate coil spring dampers, the maximum angular deflection is doubled by adding both angular deflections of individual arcuate coil spring dampers. Due to the change of the number of utilized arcuate coil spring dampers, it is possible to adapt the total angular deflection to a specific application.
Irrespective of whether or not a torsional vibration damper or an arcuate coil spring damper, or a similar damper is now used, the assembly according to the invention can be realized by means of the damper cage of the friction clutch element. Thus, the element acts in at least one rotation direction of the drive wheel to absorb the vibration amplitudes during the transmission of torque from the driving pulley to the hub. In the process the damper cages provided are pressed axially, via at least one first friction surface, against the hub for non-positive torque transmission. For instance, the first friction surface for non-positive torque transmission can be formed as a conical surface or the like. It is also considerable that the friction surface for positive torque transmission is formed as an axially toothed surface.
To seal the assembly in the axial direction according to the invention, a covering cap can be provided at least on the support disk side.
The object of the invention is also met by an assembly for damping vibrations on a driving pulley for a secondary unit of a vehicle. Thus, with a damping device on the driving pulley mounted on a hub, wherein the hub is connected with a drive shaft of the secondary unit, wherein the damping device comprises a torsional vibration damper so that vibration-damped torque transmission is provided from the driving pulley to the hub. According to the invention are corresponding fixed stops or the like provided for the assembly respectively on the driving pulley and on the hub, the fixed stops limit the angular deflection of the torsional vibration damper. These fixed stops are also designated as characteristic stops that are particularly suitable for transmission of high starting engine torques.
This further possible embodiment can be combined under certain circumstances at least partly with the above-mentioned embodiments, but they can also be used independently.
In particular, for starter generators with the so-called hybrid systems, it can be necessary that relatively low driving torque is required in generator operation, whereas, at the start of the internal combustion engine, also engine operations mode, a substantially higher torque must be transmitted. In particular, for these applications, it is advantageous to use solid fixed stops for the assembly according to the invention, instead of a safety-friction clutch.
Within the scope of a preferred arrangement of the present invention can the driving pulley, formed as pulley or the like, comprise a first damper-cage half, which forms pockets with a second damper-cage half, for the spring-loaded storage of the torsional vibration dampers formed, e.g., as arcuate coil spring dampers.
Preferably, the first damper-cage half can be pressed inside the pulley. To establish a positive connection between the first damper-cage half and the pulley can the first damper-cage half feature several protrusions or the like on its outside diameter, the protrusions can engage positively in recesses between the fixed stops on the pulley. It is also possible that the second damper-cage half, e.g., features internal toothing which is coupled with the hub by means of the external toothing or the like. Thus, a splined connection is obtained between the first damper-cage half and the pulley.
As a splined connection between the second damper-cage half and the hub, according to the next arrangement of the invention, it can be provided that the second damper-cage half is coupled positively with the hub via interposed toothing.
A next development of the invention it can be provided that in the assembly according to the invention, in the axial direction between the first damper-cage half and the second damper-cage half, a distancing washer or the like is used. The distancing washer prevents direct contact between the two damper-cage halves, which are made of plastic, for instance. Since the distancing washer is preferably made of steel, a plastic/plastic friction contact is as such avoided.
For axial fastening it can be provided in the assembly according to the invention, for instance, that a support disk and/or a locking ring is provided, which presses the two housing halves or damper-cage halves against one another. For axial sealing, covering caps or the like can be provided on each side of the assembly.
Corresponding fixed stops on the hub and pulley have the effect that the starting torque of the internal combustion engine is transmitted directly by means of these limit stops. This embodiment of the assembly can be combined with prior described embodiments. It is also possible that the described embodiment is used separately.
The object of the invention is also met by an assembly, wherein the prior described embodiment is complemented at least by a friction damping device or the like. By this means can the prior described embodiment with fixed stops be improved in such a manner that the so-called belt squeals and inadvertent resonances on the assembly are prevented by an additional friction-damping device.
Within the scope of a preferred arrangement of the present assembly, this further embodiment of the friction-damping device can comprise a plate spring or the like, in which the spring force on the one side is supported on the support disk and on the other side on the second, damper-cage half or respectively acts on it. By this means, at least two friction surfaces for friction damping are disposed between the pulley and the hub. In particular is a first friction surface formed between the first damper-cage half and the hub and a second friction surface is provided between the distancing washer and at least one of the two damper-cage halves. Therefore, the additional friction damping of the assembly is to be set accordingly, by means of the force of spring plate.
The prior described embodiment of the assembly according to the invention can be combined preferably with the embodiment wherein the fixed stops between the pulley and the hub are used for torque transmission with damped vibration. However, also other combinations with further described embodiments of the assembly are considerable.
Preferably, arcuate coil spring dampers operating without additional lubricant can be used as torsional vibration dampers, independently of the prior-described embodiments. Furthermore, the prior-described driving pulley can be formed preferably as pulley for driving a secondary unit and, e.g., be mounted in rotatable manner by means of a plain bearing or roller bearing on the hub. In order to have as low friction as possible in the spring element pockets or in the arcuate coil springs and hence allow for a long service life, it can be provided that the damper cages or the like forming the pockets are made of fiber-reinforced plastic. Preferably, the fiber-reinforced plastic can comprise a dry lubricant or the like. This makes additional lubricants unnecessary. To provide optimum sealing on the assembly according to the invention, a diaphragm gland or a labyrinth seal can be provided as sealing element, preferably in the intended limit stops section.
The following figures explain the present invention in detail, based on the respective drawings. The figures show the following:
In
The hub 1 is preferably screwed on the drive shaft 12 via an internal thread, wherein the tightening torque is introduced by means of a hexagon or multiple teeth (e.g., serration) part or designed otherwise. Furthermore, in the depicted embodiments, an arcuate coil spring damper that operates without lubricant is used preferably as a torsional vibration damper.
In the first embodiment depicted in
In
In
In
Besides the friction surface A2, the damper cage 4 is in non-positive connection with the hub 1 via a further friction surface A1. The friction surface A1 can be executed, e.g., as a conical surface as shown in
In
Essentially, the assembly based on the second embodiment comprises the same components as the first embodiment. However, changes have been made in the damper cage 4, section, in order to realize the series connection of the two arcuate coil spring dampers. For this purpose is the hub 1 elongated in the axial direction, so that in the axial direction two serially arranged damper cages 4, 10 can be disposed. Through the two damper cages 4 and 10 can two rows of arcuate coil springs 3a, 3b be accommodated in the pockets formed by the two damper cages 4, 10. Between the individual damper cages 4, 10 are limit stops C1, C2 provided, as visible in
The corresponding limit stops C1 are provided between the pulley 2 and the damper cage 10. In contrast, corresponding limit stops C2 are disposed between damper cage 10 and damper cage 4. As such, the stops C1, C2 respectively limit the maximum angular deflection of each arcuate coil spring damper and can bear the excess torque that can occur in the slip phase of the safety-friction clutch.
In
The functional diagram of the second embodiment of the assembly according to the invention is shown in
In
The magnified, sectioned partial view in
In
These corresponding fixed stops are designated with C3 in the third embodiment of the assembly. In that case, corresponding limit stops C3 disposed on the hub 1 are made of steel and disposed on the pulley 2a that should likewise be made of steel. The corresponding limit stops C3 are particularly apparent in
Further, the pulley 2 features a first damper-cage half 4a, which together with a second damper-cage half 4b forms pockets for the arcuate coil springs 3 of the respective damper. By this means is the first damper-cage half 4a pressed inside the pulley 2, so that the spring torque is introduced onto the arcuate coil springs 3. In the third embodiment depicted in
The torque transmitted onto the arcuate coil springs 3 is transmitted via the second damper-cage half 4b onto the hub 1. The second damper-cage half 4b features an internal toothing that is in engagement with an external toothing on the hub 1 so that the second damper-cage half 4b is splined on the hub 1. Between the two damper-cage halves 4a and 4b is a distancing washer 11 disposed.
From
In
In
In
In
At the same time, as suggested in
In
The exploded illustration, based on
This characteristic curve is identical with the characteristic curve of the third embodiment depicted in
Finally,
In the case of all embodiments, the driving pulley formed as pulley 2 can be preferably supported on the hub 1 in rotatable manner, by means of a plain bearing B3.
1 hub
2 driving pulley
3, 3a, 3b arcuate coil springs
4 damper cage
4
a,
4
b damper-cage half
5 friction ring
6 plate spring
7 support disk
8 locking ring
9, 9a, 9b covering cap
10 damper cage
11 distancing washer
12 drive shaft
A1 first friction surface
A2 second friction surface
B3 plain bearing
C corresponding limit stops
C1 corresponding limit stops
C2 corresponding limit stops
C3 corresponding fixed stops
D1 first friction surface
D2 second friction surface
E protrusions
F disposed toothing
α maximum angular deflection
Number | Date | Country | Kind |
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10 2006 017 157.8 | Apr 2006 | DE | national |
Number | Date | Country | |
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Parent | PCT/DE07/00521 | Mar 2007 | US |
Child | 12287683 | US |