Patent Application
20120222929
The present invention relates to an automobile vibration damping device that reduces the vibration amplitude of a seat portion and a steering wheel portion in a vehicle in which an engine is mounted, such as an automobile, and improves riding comfort.
Also, the present invention relates to a vibration damping device that performs vibration suppression control of a vibration damping target device of an automobile or the like and a control method for the vibration control device.
Also, the present invention relates to an offset correction method for a vibration damping device.
Also, the present invention relates to a blade spring that is provided in a linear actuator.
Generally, a power plant that combines an engine and a transmission or transaxle and the like is supported by an engine mount with the object of cutting off high-frequency vibration. Meanwhile, at times such as during stopping of an automobile, the engine idles, but in order to be operated at low speeds, compared to when running, in addition to the torque fluctuations being large, low-frequency vibration occurs, and due to vibration of the engine that is transmitted via the engine mount, vehicle body vibration is generated. Due to this low-frequency vibration being transmitted to the occupant via the floor, the riding comfort of the occupant is inhibited.
When described in specifics using drawings,
Also, in order to improve the characteristics of the engine mount, the devices shown in Patent Document 1 and Patent Document 2 have been proposed. The vibration control device disclosed in Patent Document 1 is coupled by a spring means in a manner allowing relative motion, has magnets attached to one end of a member, and oppositely disposes a conductive member that extends through the magnetic field to another member to improve the damping factor. Also, the vibration control mount that is disclosed in Patent Document 2 arranges an elastic body made of rubber, magnets, and a conductor, and dampens vibrations by using the eddy current resistance that occurs when the conductor cuts through the magnetic field.
Moreover, in order to reduce the transmission of vibration to the vehicle body during low-speed rotation and high-speed rotation of the engine, a vibration control device for a vehicle as disclosed for example in Patent Document 3 has been proposed. This device provides permanent magnets and a wire that crosses the magnetic field of the permanent magnets in a vibration control device that is supported by rubber elastic bodies, and in the vibration damping region that is the low-frequency region, the wire is closed with a switch to increase the spring constant, and in the vibration prevention region that is the high-frequency region, the wire is opened to reduce the spring constant and reduce the damping coefficient.
Also, there is conventionally known a vehicle vibration control device that uses an actuator that generates a damping force in accordance with the engine speed by utilizing the reaction force from driving a movable portion (for example, refer to Patent Document 4). According to this device, since it makes a prediction from the vehicle body vibration engine speed and can offset the force applied to the vehicle body from the engine, it can reduce the vibration of the vehicle body. This kind of vibration damping device uses a linear actuator that performs reciprocal movement, and reduces the vibration of a vibration damping target by causing an auxiliary mass to vibrate.
On the other hand, as a linear actuator, there is known a linear actuator in which a elastic support portion (blade spring) holds a movable element at a fixed position and supports the movable element by elastically deforming itself (for example, refer to Patent Document 5). In this linear actuator, since abrasion and sliding resistance do not occur at the movable element, even after use over a long period, high reliability is obtained without a reduction in accuracy of the axial support, and it is possible to achieve an improvement in performance without a power consumption loss caused by sliding resistance. Also, by supporting the elastic support portion by the stator at a father position that the coils using the movable element as a base point while interference with the coils is avoided, it is possible to arrange the bulky coils and the elastic support portion in closer proximity, and so possible to achieve a reduction in size of the linear actuator.
Also, various linear actuators provided with a stator and a movable element have conventionally been used (for example, refer to Patent Documents 5 to 7).
Among these linear actuators, there is known a device in which is provided a figure-eight shaped blade spring that supports a stator and a movable element in a reciprocating manner. It is coupled to one of the stator or the movable element at the center portion of the figure-eight shape, and screwed to the other of the stator or movable element at both end portions of the figure-eight shape.
[Patent Document 1] Japanese Unexamined Patent Application No. S63-149446
[Patent Document 2] Japanese Utility Model Application No. H04-113348
[Patent Document 3] Japanese Utility Model Application No. S59-68838
[Patent Document 4] Japanese Unexamined Patent Application No. S61-220925
[Patent Document 5] Japanese Unexamined Patent Application No. 2004-343964
[Patent Document 6] Japanese Unexamined Patent Application No. 2003-339147
[Patent Document 7] Japanese Unexamined Patent Application No. 2005-130646
However, the following problems are present in the conventional automobile vibration damping devices.
(1) In a device that improves the spring performance of the engine mount such as shown in Patent Documents 1 and 2, it is difficult to effectively cut off low-frequency vibration during idling operation and high-frequency vibration during high speed operation.
(2) Also, in a device that dampens vibrations by selectively changing by a switch between two spring constants as illustrated in Patent Document 3, due to the engine revolutions continuously changing from a low speed to a high speed, there exists a region in which vibrations cannot be cut off, and so vibrations are produced in the vehicle body and transmitted to the occupants via the floor panel so that riding comfort is inhibited.
The present invention was achieved in view of the above circumstances, and has as its first object to arrange a vibrating means at a position different from the engine mount and, by performing adjustment so that the steering wheel portion and the seat portion become a node of vibration, reduce the vibration amplitude and improve the riding comfort.
Also, in the case of reducing the vibration of the body of an automobile by utilizing the linear actuator disclosed in Patent Document 4, it is necessary to have the direction of the vibration to be reduced and the direction of the vibration of the auxiliary mass that is supported by the linear actuator agree. In the case of the direction of the vibration to be reduced being the same direction as the direction of gravity, it is necessary to vibrate the auxiliary mass by making the movable element of the linear actuator perform reciprocal movement in the gravity direction (vertical direction). In this case, a phenomenon (shift of origin) occurs in which the movable element shifts from its neutral position by the self weight of the auxiliary mass. When this shift of origin happens, the follows problems occur when performing vibration damping control.
(1) Due to the shift of the neutral position (initial position) of the movable element, the vibration amplitude on one side (in the gravity direction) becomes large by driving in the shifted state, and excessive stress acts on the blade spring, leading to the possibility of exceeding the allowable vibration amplitude limit of the blade spring. For this reason, the possibility of breakage of a blade spring becomes high and the reliability of the entire linear actuator falls.
(2) Since the controlling force (reaction force) arising from causing the auxiliary mass to vibrate is determined by mass and acceleration, which is determined by the movable range (stroke), when the movable range of the movable element is restricted, the required controlling force cannot be output, and so the vibration damping effect ends up being insufficient.
(3) Since nonlinearity of a blade spring increases as the stroke becomes large, if an initial position shifts, it will leave the linear region of a blade spring, and so vibration damping control will become difficult.
On the other hand, in order to correct the shift of origin, the method of providing a new spring in the linear actuator and rectifying the shift of origin has the following problems.
(4) When mounted in an automobile, since the attachment space is confined, it is necessary to make the height in the stroke direction small, but if the external spring is series aligned in the stroke direction of the movable element, the size of the vibration damping device becomes longer (higher) in the stroke direction.
(5) Since the resonance magnification is high and the phase change of the vibration amplitude of the movable portion with respect to the instruction is also large in the vicinity of the characteristic frequency of the vibration damping device, control thus is easier as the characteristic frequency of the control target (vehicle body) and the characteristic frequency of the vibration damping device become separated. Also, since the frequency of the excitation force (engine vibration) is in the upper range from the idling frequency, control is easier when the characteristic frequency of the vibration damping device is made lower than the idling frequency. However, by adding an external spring, the characteristic frequency of the entire vibration damping device goes up, and approaches, or enters, the frequency range of the control target, thereby impairing controllability.
The present invention was achieved in view of the above circumstances, and has as its second object to provide a vibration damping device that can correct the shift of the neutral position of a movable element by the self weight of an auxiliary mass, and a method of controlling the vibration damping device.
Also, in the constitution of the above-mentioned conventional blade spring, since both end portions of the figure-eight shape are coupled, the contact surface area with the attachment portion of the stator or the movable element is small, and so a deviation arises in the pressure distribution. For that reason, there is the problem of not being able to properly hold the stator and the movable element.
The present invention was achieved in view of the above circumstances, and has as its third object to provide a blade spring that is capable of making a movable element favorably perform reciprocal movement over a long period of time.
The present invention is an automobile vibration damping device for an automobile in which a power plant in which an engine, a transmission and the like are combined is supported by a vehicle body with an engine mount with the object of cutting off vibration, provided with a vibrating means that generates vibration separate from vibration of the engine.
This vibrating means may be arranged at a separate position from the engine that is supported by the engine mount. Also, the vibrating means may be provided in a plurality. Also, the vibrating means may vibrate an auxiliary mass that is attached to a linear actuator.
Also, the vibrating means may operate when the engine is idling and the vehicle speed is zero.
Also, the vibrating means may be attached to a vehicle body frame. Also, the vibrating means may be attached to the rear end portion of a vehicle body frame. Also, the vibrating means may be attached to a bumper attachment portion. Also, the vibrating means may be attached to the inside of a bumper. Also, the vibrating means may be attached to the inside of a trunk. Also, the vibrating means may be attached to below a seat.
Also, two of the vibrating means may be installed and driven with mutually independent phases. Also, a plurality of the vibrating means may be installed and driven with mutually independent phases.
Also, a reference signal of a vibration signal may be any of an ignition current, a distributor current, a spark plug current, an engine speed pulse, an engine vibration waveform, and fuel injection timing. Also, the vibrating means may be driven with a predetermined time lag with respect to a reference signal of a vibration signal. Also, the excitation force of the vibrating means may be changed by any of an accelerator opening degree, a change in the air intake amount, a fuel injection amount and the engine speed. Also, driving of the vibrating means may be stopped with a predetermined engine speed serving as an upper limit. Also, the predetermined engine speed may be 1,500 rpm. Also, driving of the vibrating means may be stopped outside a predetermined engine speed range. Also, a lower limit value of the predetermined engine speed may be 500 to 1,200 rpm, and an upper limit value may be 1,400 to 4,000 rpm.
Also, the auxiliary mass may be a component part of the automobile that is supported by a spring element with respect to the vehicle body of the automobile, and the component part may vibrate by the linear actuator. Also, the component part may be any of a radiator, a tank, and a battery. Also, the auxiliary mass may be an accessory of the automobile that is supported by a spring element with respect to the vehicle body of the automobile, and the accessory may vibrate by the linear actuator. Also, the accessory may be either of a spare tire and a tool.
Also, the vibrating means may be attached to the vehicle body frame in the vicinity of the engine mount or directly under the engine mount.
Also, the reference signal of the vibration signal may be input via a communication network that is provided in the automobile.
Also, the present invention is an automobile vibration damping device for an automobile in which a power plant in which an engine, a transmission and the like are combined is supported by a vehicle body with an engine mount with the object of cutting off vibration, provided with a vibrating means for vibrating an auxiliary mass that is supported by an actuator in a direction that is perpendicular to the direction of vibration of the vehicle body; and a control means for controlling the operation of the actuator.
A plurality of the vibrating means may be arranged. Also, the vibrating means may operate when the engine is idling and the vehicle speed is zero.
Also, the vibrating means may be attached to a vehicle body frame. Also, the vibrating means may be attached to the rear end portion of a vehicle body frame. Also, the vibrating means may be attached to a bumper attachment portion. Also, the vibrating means may be attached to the inside of a bumper. Also, the vibrating means may be attached to the inside of the trunk. Also, the vibrating means may be attached to below a seat.
Also, two of the vibrating means may be installed and driven with mutually opposite phases. Also, a plurality of the vibrating means may be installed and driven with mutually different phases.
Also, the control means may control the operation of the actuator based on a reference signal of any of an ignition current, a distributor current, a spark plug current, an engine speed pulse, an engine vibration waveform, and fuel injection timing.
Also, the vibrating means may be driven with a predetermined time lag with respect to the reference signal. Also, the vibration force of the vibrating means may be changed by an accelerator opening degree, a change in the air intake amount, and a fuel injection amount. Also, driving of the vibrating means may be stopped with a predetermined engine speed serving as an upper limit. Also, the predetermined engine speed may be 1,500 rpm. Also, driving of the vibrating means may be stopped outside a predetermined engine speed range. Also, a lower limit value of the predetermined engine speed may be 500 to 1,200 rpm, and an upper limit value may be 1,400 to 4,000 rpm. Also, the vibrating means may be attached in the vicinity of the engine mount.
Also, the auxiliary mass that is supported in the actuator may be a component part or accessory of the automobile that is supported by a spring element with respect to the vehicle body.
Also, the present invention is a provided with: an auxiliary mass member that is supported by a spring element; an actuator that drives the auxiliary mass member; a control means that outputs to the actuator a control signal for performing vibration control using a reaction force in the case of driving the auxiliary mass member with the actuator; and an offset correcting means that adds to the control signal a direct current that corrects the shift in the neutral position of the actuator due to the self weight of the auxiliary mass.
Also, the present invention is a control method for a vibration damping device comprising an auxiliary mass member that is supported by a spring element; an actuator that drives the auxiliary mass member; and a control means that outputs to the actuator a control signal for performing vibration control using a reaction force in the case of driving the auxiliary mass member with the actuator; adding to the control signal a direct current that corrects the shift in the neutral position of the actuator due to the self weight of the auxiliary mass.
Also, the present invention is vibration damping device provided with: a stator; a movable element having an iron member and provided so as to be capable of reciprocal movement with respect to the stator, with an auxiliary mass member joined to one end; permanent magnets providing magnetic poles opposed to the iron member and orthogonal to the direction of the reciprocal movement and provided at the stator along the direction of the reciprocal movement; a movable element support means that supports the movable element by a spring element; coils that are provided on the stator; and a control means that controls an electric current applied to the coils in order to suppress vibration of a vibration damping target using a reaction force when the auxiliary mass member is driven; in which the permanent magnets are constituted to be arranged closer to the upper side of an axial direction position in a reciprocal movement range of the iron member and not arranged at the lower side, so that a magnetomotive force is unsymmetrically formed.
Also, the present invention is an offset correcting method for a vibrating damping device provided with: a stator; a movable element having an iron member and provided so as to be capable of reciprocal movement with respect to the stator, with an auxiliary mass member joined to one end; permanent magnets providing magnetic poles opposed to the iron member and orthogonal to the direction of the reciprocal movement and provided at the stator along the direction of the reciprocal movement; a movable element support means that supports the movable element by a spring element; coils that are provided on the stator; and a control means that controls an electric current applied to the coils in order to suppress vibration of a vibration damping target using a reaction force when the auxiliary mass member is driven; in which the permanent magnets are constituted to be arranged closer to the upper side of an axial direction position in a reciprocal movement range of the iron member and not arranged at the lower side, so that a magnetomotive force is unsymmetrically formed.
Also, the present invention is a blade spring that elastically supports a stator and a movable element of a linear actuator coaxially and concentrically and in a manner enabling reciprocal movement, provided with: an inner annular portion that is fixed to the stator or the movable element; an outer annular portion that is provided at the outer periphery of the inner annular portion; and an arm portion that connects the inner annular portion and the outer annular portion in an inner region of the outer annular portion and elastically deforms so that the stator or the movable element moves in a reciprocating manner.
The arm portion may be annularly formed. Also, a plurality of the arm portions may be provided and symmetrically arranged sandwiching the inner annular portion.
Since this invention has the aforementioned constitution, it can exhibit the effects described below.
It is an automobile vibration damping device for an automobile in which a power plant in which an engine, a transmission and the like are combined is supported by a vehicle body with an engine mount with the object of cutting off vibration. Since it is provided with a vibrating means that generates vibration separate from vibration of the engine, it is possible to reduce the vibration amplitude of a seat portion by the reaction force of the vibrating means. Also, if the vibration mode of the vehicle body is adjusted so as to become a node in the vicinity of the seat portion, the vibration amplitude decreases in the vicinity of the seat portion, and improves riding comfort.
Also, since the vibrating means is arranged at a separate position from the engine that is supported by the engine mount, it is possible to easily change the vibration mode of the vehicle body, and by adjusting to become a node in the vicinity of the seat portion, it is possible to reduce in-vehicle vibrations.
Also, since the vibrating means is provided in a plurality, in addition to vibration reduction of the seat portion in a wagon-type automobile with a wide loading-platform area, it is possible to reduce vibration generated in the loading platform portion and significantly reduce low-frequency noise. Also, since the vibrating means vibrates an auxiliary mass that is attached to a linear actuator, it is possible to obtain high reliability even under severe driving conditions with the movable portion simply being an iron core. Also, it is possible to use maintenance free over a long period since there are no chafing or wearing portions. Also, since the vibrating means operates when the engine is idling and the vehicle speed is zero, it is possible to reliably reduce low-frequency vibration during idling.
Also, since the vibrating means that generates vibration separate from vibration of the engine is provided, it is possible to reduce the vibration amplitude of the seat portion by the reaction force of the vibrating means. Also, by adjusting the vibration mode of the vehicle body so as to become a node in the vicinity of the seat portion to reduce the vibration amplitude in the vicinity of the seat portion, it is possible to attain the object of improves riding comfort.
Also, it is an automobile vibration damping device for an automobile in which a power plant in which an engine, a transmission and the like are combined is supported by a vehicle body with an engine mount with the object of cutting off vibration. Since it is provided with a vibrating means for vibrating an auxiliary mass that is supported by an actuator in a direction that is perpendicular to the direction of vibration of the vehicle body and a control means for controlling the operation of the actuator, even if a large vertical vibration is received when the automobile travels on bad roads, without becoming a force in the driving direction of the actuator (vibrating direction of the auxiliary mass), the auxiliary mass that is fixed to the actuator is prevented from being vibrated beyond the movable range. For that reason, it becomes possible to perform optimal vibration damping, and it is possible to improves riding comfort.
Also, since the fact that a direct current that corrects a shift in the neutral position of the actuator due to the self weight of the auxiliary mass is added to the control signal, it is possible to always drive the movable element of the actuator within the regular stroke range. Thereby, it is possible to generate the required controlling force, and it becomes possible to reduce vibration without impairing the performance of vibration damping control. Also, since it becomes possible to make it operate within the range of positive current by adjusting the magnitude of the direct current, a single-sided power supply is possible, and so it is possible to achieve a cost reduction in the power supply and power amplifier.
Also, by providing the permanent magnets only above the stroke direction of the movable element and utilizing the unbalance of the magnetomotive force by the permanent magnets to counteract a shift in the neutral position by the self weight of the auxiliary mass, it is possible to drive the movable element of the actuator within the regular stroke range. Thereby, it is possible to generate the required controlling force, and it is possible to reduce vibration without impairing the performance of vibration damping control.
Also, since it can be fixed along the entire circumference of the outer annular portion, it is possible to enlarge the retaining area, and it is possible to make the pressure distribution uniformity due to the support uniform. For that reason, it is possible to make the movable element favorably perform reciprocal movement over a long period of time.
10 automobile vibration damping device, 11 power plant, 12 engine mount, 13 vehicle body, 14 vibrating means, 15 steering wheel, 16 seat portion, 17 suspension, 18 tire, 19 reciprocating motor, 20 auxiliary mass, 21 second vibrating means, 23a, 23brubber vibration isolators (spring elements).
The preferred embodiments for carrying out the automobile vibration damping device of the present invention shall be described with reference to the drawings.
Here, an automobile vibration damping device 10 is one in which a power plant 11 that combines the engine and transmission and the like is supported by a vehicle body 13 with an engine mount 12 with the object of cutting off vibration, and is provided with a vibrating means 14 that generates a separate vibration from the vibration of the engine. Moreover, a steering wheel 15 and a seat portion 16 are attached to the vehicle body 13. Furthermore, the vehicle body 13 is supported with tires 18 via a suspension 17.
The vibrating means 14 that is used in the present embodiment is fixed directly to the vehicle body 13 at a separate position from the engine without being interposed by the engine mount 12. Fotermore, as the vibrating means 14, it is possible to use a linear actuator, a reciprocating motor, a voice coil motor, a moving magnet, and the like.
In the case of being constituted in the above manner, the vibration amplitude of the seat portion 16 reduces as shown in
Note that in the present embodiment, the case of installing one or two vibrating means is described, but three or more may also be installed.
In addition, the location of attaching the vibrating means used in the present embodiment may be at the front end portion or the rear end portion the vehicle body frame, at a bumper attachment portion or inside of a bumper, in the trunk, or below a seat. Also, the vibrating means may be mounted on the vehicle body frame in the vicinity of the engine mount or directly under the engine mount.
Moreover, as a specific example of the drive signals, a plurality of vibrating means may be installed and driven with mutually different phases, such as installing two vibrating means and driving them with mutually opposite phases. Also, the reference signal of the vibration signal may be any of an ignition current, a distributor current, a spark plug current, an engine speed pulse, an engine vibration waveform, or a fuel injection timing. Moreover, the vibrating means may be driven by applying a predetermined time lag with respect to the reference signal of the vibration signal.
Note that the reference signal of the vibration signal may be input via an in-car communication network, such as CAN (Controller Area Network), that is provided in the automobile. By doing so, it eliminates the need to extend a new signal lines in the vehicle.
Furthermore, the vibration force of the vibrating means may be changed by the accelerator opening degree, a change in the air intake amount, the fuel injection amount and the engine speed. Also, driving of the vibrating means may be stopped with a predetermined engine speed (under an engine speed limit) such as 1,500 rpm serving as an upper limit.
Moreover, driving of the vibrating means may be stopped outside of a predetermined range of engine speeds. At this time, assuming the lower limit of the engine speed to be 500 to 1,200 rpm, and the upper limit to be 1,400 to 4,000 rpm, the setting may be made based on the extent of the vibrations generated in accordance with the engine speed of the automobile.
Next, modifications of the vibrating means shall be described with reference to
Here, the constitution of the vibrating means 14 and the second vibrating means 21 shown in
Component parts and accessories mentioned here refer to components that can be supported by an elastic body on the vehicle body 13. For example, such component parts include the radiator, fuel tank, liquid reserve tanks for coolant or washing liquid, and a battery and the like. Although the radiator must be connected with a pipe that supplies cooling water to the engines, if an elastic pipe is used for this pipe, it is possible to make the radiator body vibrate by the reciprocating motor 19. Moreover, in a liquid tank as well, by constituting a pipe that supplies a liquid with an elastic body, it can be made to vibrate. Furthermore, if elasticity is imparted to the electrical wires of the battery, it is possible to vibrate the main body of the battery by the reciprocating motor 19.
Moreover, accessories refer not to parts that are indispensable for operation of the automobile, but rather to parts that are added adjunctively, for example, a spare tire and a tool (or tool box into which tools are put). As for these accessories, since there is absolutely no problem to operate the automobile even if they are supported by an elastic body on the vehicle body, it is possible to support these accessories on the vehicle body 13 with an elastic body, and to make them vibrate by the reciprocating motor 19.
Note that
In this way, when components that are provided in the vehicle and accessories that are always attached are used as an auxiliary mass, since the need for the auxiliary mass 20 to be provided within the automobile vibration damping device 10 can be eliminated, it is possible to lessen the weight increase in the case of attaching the automobile vibration damping device 10 to the vehicle body 13.
However, in the case of the automobile travelling on bad roads with large irregularities, the vehicle body 13 receives large vibrations in the perpendicular direction compared to the horizontal direction. When such a large vibration in the perpendicular direction is received, a phenomenon occurs in which the auxiliary mass 20 of the vibrating means 14 shown in
Note that the distance between the vehicle body 13 and the reciprocating motor 19 (the length of the reciprocating motor holding portion) may be determined in accordance with the vibration condition of the vehicle body and the performance of the reciprocating motor 19 in which the auxiliary mass 20 is attached.
Note that in the auxiliary mass 20 shown in
In this way, since it is possible to impart vibrations to the vehicle body 13 using the torque that is generated by causing the auxiliary mass supported by the actuator (reciprocating motor 19) to vibrate in a direction perpendicular to the direction of vibration of the vehicle body 13 in this way, even if large vertical directions are received while the automobile travels over bad roads, without becoming a force in the driving direction of the actuator (vibrating direction of the auxiliary mass), it is possible to prevent the auxiliary mass that is fixed to the actuator from being vibrated beyond the movable range, and so it becomes possible to perform optimal vibration damping. Also, since a vibrating means that generates vibration separate from the vibration of the engine is provided, it is possible to reduce the vibration amplitude of the seat portion by the reaction force of the vibrating means. Also, by adjusting the vibration mode of the vehicle body so as to become a node in the vicinity of the seat portion, the vibration amplitude in the vicinity of the seat portion decreases, and therefore, it is possible to attain the object of improving riding comfort.
Next, the vibration damping device according to another embodiment of the present invention shall be described with reference to the drawings.
Reference numeral 202 denotes a controller which controls the vibration damping device 201. Here, in order to reduce vibration of the vehicle body due to engine rotation of the automobile, by inputting the rotational frequency information of the engine mounted in the automobile that is the target of vibration damping, the vibration damping device 201 is controlled. Reference numeral 203 denotes a power amplifier that drives the vibration damping device 201. Reference numeral 211 denotes an auxiliary mass (weight) that is added to the control target apparatus 204. Reference numeral 212 denotes stators that constitute the linear actuator, and are fixed to the control target apparatus 204. Reference numeral 213 denotes a movable element that constitutes the linear actuator, and performs reciprocal movement in the gravity direction (up and down movement on the page of
Next, the operation of the vibration damping device 201 shown in
In the linear actuator shown in
Next, the operation of the offset correcting portion 205 correcting the shift in origin of the movable element 213 shall be described referring to
As shown in
Note that in the offset correcting portion 205, an input means that inputs a direct-current value in accordance with the offset amount may be provided, and a direct-current value that is input by this input means may be added to the control signal. By doing so in this manner, even if the weight of the auxiliary mass 211 is changed, it is possible to easily change the direct-current component amount to be added.
Thus, the offset correction leads to driving (controlling force generation) within the regular stroke range of the vibration damping device 201, and since the required controlling force can be outputted without controllability being impaired, good vibration damping performance can be obtained. Also, as a result of operation within the regular stroke range of the vibration damping device 201, it is possible to achieve operation of the blade springs 214 within the allowable vibration amplitude range, and it is possible to drive without placing excessive stress on the blade springs 214. For this reason, it is possible to extend the service life of the blade springs 214, and possible to improve the reliability of the vibration damping device as a whole. In particular, in the case of mounting on an automobile, reliability is very important. Also, since driving is in the linear region of the blade springs 214, controllability (linearity) is excellent, it is possible to obtain good vibration damping performance, and it is possible to prevent unstable operation of a vibration damping device.
Also, due to the offset correction by the direct-current addition, there is no need to use an outer spring, and it is possible to achieve a reduction in size (flattening) of the device without the movable element becoming longer in the stroke direction (height). In particular, in the case of mounting in an automobile, a smaller size/flattening is important in terms of mounting space. Also, since there is no need to provide an outer spring, spring holding component and the like, it is possible to reduce the cost. Also, since the characteristic frequency of the entire vibration damping device is not influenced when the current has a direct-current component added, the controllability and vibration damping effect are not impaired. Also, since it is possible to make it operate within the range of positive current by adjusting the magnitude of the direct current, a single-sided power supply is possible, and so it is possible to achieve a cost reduction in the power supply and power amplifier.
Next, another embodiment of the present invention shall be described with reference to the drawings.
As shown in
Since the through-hole 421 is formed in the central position of the yoke 412, it has on overall square tubular shape. The through-hole 421 has cylindrical surface portions 422 at two locations that face each other in a state of being mutually spaced apart, forming a shape of the inner circumferential surface of a cylinder being cut in parallel with the axis line at two places with a predetermined interval, plane portions 423 that extend on the outer side along the directions that connect the cylindrical surface portions 422 from both end edge portions of the respective cylindrical surface portions 422, plane portions 424 that extend to the outside perpendicular to the plane portions 423 from the end edge portions of the plane portions 423 on the opposite side with respect to the cylindrical surface portions 422, and plane-shaped inner surface portions 425 that extend in the direction connecting the cylindrical surface portions 422 to respectively couple the corresponding plane portions 424. Here, the cylindrical surface portions 422 of two locations have the same diameter, same length and same width, and are disposed coaxially.
Note that this yoke 412 consists of stacked steel plates, each consisting of a base material that is formed by being punched out of a laminar steel plate with a press, that are stacked and joined while aligning their position in the through-hole direction of the through-hole 421. As shown in
Permanent magnets 414 and 416 consist of for example a ferrite magnet, and as shown in
As shown in
Two blade springs 403 are arranged separated in the axial direction of the movable element 413, with the yoke 412 therebetween. The two blade springs 403 have the same shape, are machined by being punched from a metal plate of uniform thickness, and are formed in the figure-eight shape when viewed from the axial direction of the movable element 413. At the location corresponding to the portion where the lines at the center of the figure-eight shape intersect, a through-hole 403a that supports the distal end or back end of the movable element 413 is formed. Also, at the locations corresponding to the inside of the two spaces that are surrounded by the figure-eight shape, through-holes 403b, 403c are respectively formed with a size capable of sufficiently passing the above-mentioned coil 418 or 419 to the inside. Moreover, at the locations corresponding to the topmost portion and bottommost portion of the figure-eight shape, small holes 403d are respectively formed for fixing the blade springs 403 to the yoke 412.
The blade springs 403 support the movable element 413 at a midway position in the axial direction of the coil 418. In detail, as shown in
In the one blade spring 403, the coil 418 is made to project from the through-hole 403b to the distal end side of the movable element 413, and the coil 419 is made to project from the through-hole 403c to the distal end side of the movable element 413, and in the other blade spring 403, the coil 418 is made to project from the through-hole 403b to the rear end side of the movable element 413, and the coil 419 is similarly made to project from the through-hole 403c to the rear end side of the movable element 413. The interval of the two blade springs 403 along the axial direction of the movable element 413 is narrower than the dimension of the coil 418 or 419 along the same direction, and the through-holes 403b, 403c play the role of an “escape” for avoiding interference with the coil 419.
The blade springs 403 hold the movable element 413 at two locations on the front end side and rear end side of the movable element 413, rather than supporting the movable element 413 in a manner enabling reciprocal movement by causing it to slide, and the blade springs 403 support the movable element 413 in a manner enabling reciprocal movement in the axial direction by undergoing elastic deformation themselves. Note that in order to ensure that the deformation amount of the blade springs 403 when the moveable element 413 is moving back and forth does not exceed the deformation amount in which there is a possibility of fatigue and in the end breakage due to being forced to undergo repeated elastic deformation, adjustments are made in advance such as making the distance from the through-hole 403a that supports the movable element 413 to the small hole 403d or 403e (length of the blade spring itself rather than the linear length) as long as possible, and making the plate thickness thin. However, the outer shape thereof is of a size that does not protrude from the outer shape of the yoke 412 when viewing the entire linear actuator from the axial direction of the movable element 413.
According to the actuator 411 shown in
Next, the operation of correcting shift of origin shall be described with reference to
As shown in
As shown in
Note that to generate the unbalance of the magnetomotive force, in addition to the constitution shown in
In this way, since the offset correction leads to driving (controlling force generation) within the regular stroke range of the vibration damping device, the required controlling force can be outputted without controllability being impaired, and so good vibration damping performance can be obtained. Also, as a result of operation within the regular stroke range of the vibration damping device, it is possible to achieve operation of the blade springs 403 within the allowable vibration amplitude range, and it is possible to drive without placing excessive stress on the blade springs 403. For this reason, it is possible to extend the service life of the blade springs 403, and possible to improve the reliability of the vibration damping device as a whole. In particular, in the case of mounting on an automobile, reliability is very important. Also, since driving is in the linear region of the blade springs 403, controllability (linearity) is excellent, it is possible to obtain good vibration damping performance, and it is possible to prevent unstable operation of a vibration damping device.
Also, by providing the permanent magnets only upward and utilizing the unbalance of the magnetomotive force by the permanent magnets to counteract the shift in the neutral position by the self weight of the auxiliary mass W, it is possible to simplify the content of the control process of the linear actuator 411, and possible to reduce the power consumption of the vibrating damping device. Moreover, since the number and size of the permanent magnets can be reduced, the magnetic spring becomes small, and the spring constant of the entire vibration damping device falls, whereby it becomes possible to lower the characteristic frequency of vibration. For this reason, since the characteristic frequency of vibration of the vibration damping target (vehicle body) and the vibration damping device separate, the resonance magnification decreases, and since control occurs where the phase change of the movable amplitude with respect to the control instruction is small, control becomes easy. Also, since the usage amount of expensive permanent magnets is low, there is a reduction in cost. Also, since an external spring or the like is not used, it is possible to achieve a reduction in size and flattening of the vibration damping device without a lengthening of the stroke direction (height). Moreover, since additional components such as an external spring and spring holding parts and the like are unnecessary, it is possible to perform offset correction without an increase in cost.
Next, still another embodiment of the present embodiment shall be described hereinbelow with reference to the drawings. The embodiment relates to a blade spring that is provided in a linear actuator.
The movable element 515 is constituted by the outer core 512, the spacer 513, and the cover 514. The outer core 512 has on overall cylindrical shape, and consists of steel plates laminated and bonded in the thrust direction. The inner circumferential surface of a portion 512a of the outer core 512 that faces the permanent magnets that are fixed on the outer circumference of the stator 511 has a predetermined gap and has a small inner diameter so that magnetic flux easily passes through. The inner diameter of a portion 512b that does not face the permanent magnets has a large diameter in order to reduce leakage of magnetic flux. Also, the portion 512a that faces the permanent magnets and the portion 512b that does not face the permanent magnets are oppositely arranged in a point symmetric manner with respect to the cylindrical center.
A plurality of steel plates that are laminated in the thrust direction are used for the spacer 513 of the movable element 515. Also, the inside diameter is formed to be larger than the gap surface inner diameter of the outer core 512, in order to reduce the leakage of magnetic flux. Furthermore, the spacer 513 is installed at both ends of the outer core 512 in the axial direction, and serves as the reference of the attachment position of the blade springs 516 in the thrust direction.
The outer core 512 and the spacer 513 are constituted by being integrated in a nearly cylindrical shape by caulking and the like.
The cover 514 wedges and fixes the outer core 512, the spacer 513, and the blade spring 516 from both ends in the thrust direction. The cover 514 fixes the spacer 513 and an outer circle 516b of the blade spring 516 with a step portion 514a as shown in
The inner coil 517 is constituted from laminated steel plates that are laminated in the thrust (reciprocal movement) direction. Also, an outer periphery portion 517a that passes the magnetic flux to an outer core as shown in
The permanent magnet 518 is an integral type that is magnetized in the radial direction to produce a surface N-S pair in the direction of thrust, and is formed to be longer than the lamination thickness of the inner core 517. Also, the permanent magnet 518 is curved in the same curvature as the outer periphery portion 517a of the inner core 517. Note that magnetization of the portions protruding further than the inner core 517 is not required.
The insulator (bobbin) 519 is divided into two in the thrust direction, and wedges the inner core 517 and the permanent magnets 518 in the direction of thrust. Also, the insulator 519 has a concave groove 519a that curves in order to insert the portions of the permanent magnet 518 that protrude beyond the inner core 517. Also, this concave groove 519a is a fixing mechanism for the permanent magnet 518. By inserting the end portions of the permanent magnet 518 into this recessed groove 519a, shifting of the permanent magnet in the radial direction and thrust direction can be regulated. For this reason, a formed flange portion 522 of the concave groove 519a of the insulator 519 is formed to be larger than the outer diameter of the stator 511 in which the permanent magnets disposed. Furthermore, the insulator 519 has concave portions 519b for winding the coil 520 above and below a center hole 519c through which the shaft 521 is inserted.
The coil 520 is wound on the outer circumference of the insulator 519 that is formed from a synthetic resin and the like. It is for insulating with the inner core 517. The coils 520 are connected so that current flows in the same direction in the upper portion and lower portion, and can make the movable element move in a reciprocal manner by switching the flow direction of the current.
The shaft 521 has a cylindrical shape as shown in
The stator 100 that is constituted in this way is assembled as shown in
The end plates 303 are formed with nearly the same shape as the inner core 301, with a long hole 307 that fixes the end portions of the permanent magnet 302 being formed lengthwise in the radial direction. The long hole 307 has a shape that the end portions of the curved permanent magnets 302 are capable of fitting. Also, the end plates 303 are constituted by a nonmagnetic body for reducing the flux leakage. Note that the end plates 303 may also consist of a magnetic body.
The stator 300 that is constituted in this way fixes and holds the permanent magnets 302 with the long hole 307 that is formed in the end plates 303 that are provided at both ends of the inner core 301 and surrounds it with the insulator 304. Furthermore, the coil 305 is wound around the top of the insulator 304.
The components constituted in the above manner are assembled as given below. First, the stator 511 that is integrated is inserted in the joined body of the outer core 512 and the spacer 513. When doing so, since the inner diameter of a gap surface 512a of the outer core 512 is less than the inner diameter of the flange portion 522 of the stator 511, it cannot be inserted. Therefore, as shown in
Next, after adjusting the position in the thrust direction, it is rotated 90 degrees in the direction of arrow A as shown in
Next, the blade springs 516 are attached to the sides of the stator using the spring press 523, and lastly the outer core 512 and the spacer 513 that are integrated and the blade spring 516 are assembled by wedging in the thrust direction with the cover 514. At this time, a state in which the stator 511 and the movable element 515 are coaxial and concentric is obtained. Furthermore, the covers 514 at both ends are fixed by bolts 525.
Also, since the outer diameter of the flange portion 522 of the insulator 519 is greater than the inner diameter of the portions 512a of the outer core that face the permanent magnets, movement amount of the movable element 515 in the direction of thrust is physically restricted, and there is a stopper function. Accordingly, it is possible to obtain an effect of preventing the movable element 515 from falling out.
Also, as is evident form
Also, because it is possible to attach by chamfering of the outer circle 516b, it is possible to inhibit the occurrence of play.
Also, in the case of threadably mounting via attachment holes that are formed in the springs in the conventional way, it is necessary to further attach a spacer component for ensuring a region of elastic deformation of the arm, but in the blade spring 516 of the present embodiment, since it is possible to fix the blade springs 516 at the outer circle 516b, it is possible to make the arm portions 516c readily undergo elastic deformation in the inner regions of the outer circle 516b without attaching a spacer component. For this reason, it is possible to reduce the number of parts of the linear actuator, and possible to reduce the cost.
Furthermore, when the spacer component is moreover attached in the conventional manner, an enlargement results in the direction of the reciprocal movement, however, the blade spring 516 of the present embodiment, there is no need to provide the spacer component, so it is possible to improve the utilization efficiency of the space in the direction of the reciprocal movement.
In addition, in the case of a conventional blade spring, during fixing it is not possible to accurately perform attachment without using a tool, but according to the blade spring 516 of the present embodiment, by utilizing the outer edge portion of the outer circle 516b, it is possible to perform attachment with a high degree of accuracy without using a tool.
Also, a plurality of blade springs are sometimes used in layers, and in this case, in order to make the arms undergo appropriate elastic deformation, it has conventionally been necessary to make connections at portions of the arms. For that reason, the connected portions among blade springs become smaller, and so there is difficulty in connecting a plurality of blade springs. According to the blade spring 516 of the present embodiment, since it is possible to carry out connection over the entire circumference of the outer circle 516, it is possible to enlarge the connection area. For that reason, it is possible to readily integrate a plurality of blade springs 516, and it is possible to increase the connection strength. Also, it is possible to simplify handling of a plurality of the blade springs 516 as a unified body.
Note that in the present embodiment, the outer annular portion was made a circular shape, but it is not limited thereto, and the shape may be suitably changed. For example, as the outer annular shape, it may be formed into a polygonal shape including a rectangle.
Also, the blade springs 516 were attached to the outer movable linear actuator, but is not limited thereto, and may be attached to an inner movable linear actuator. In this case, needless to say that which the outer circle 516b is fixed to becomes the stator, and that which is connected to the inner circle 516a becomes the movable element.
Also, the linear actuator may be for example a voice coil type, a moving coil type, or a linear solenoid type.
Note that in the embodiments above the case was described of the spacer being laminated steel plates, but it may also be a hollow tube. In that case, a separate means is required for coupling the outer core and the spacer. As a coupling means, it is possible to use a bolt or a coupling mechanism of the other end. For example, it is possible to insert and fix an outer core, spacer in the hollow tube that regulates the outermost periphery. Furthermore, if a blade spring is pressed in and fitted in the hollow tube, it is possible to omit the spacer.
As described above, according to the present invention, it is possible to reduce the vibration amplitude of the seat portion and the steering wheel portion and improve riding comfort in a vehicle in which an engine is mounted, such as an automobile
| Number | Date | Country | Kind |
|---|---|---|---|
| 2006-329495 | Dec 2006 | JP | national |
| 2006-329497 | Dec 2006 | JP | national |
| 2007-099468 | Apr 2007 | JP | national |
| 2007-099469 | Apr 2007 | JP | national |
| 2007-125666 | May 2007 | JP | national |
The present application is a continuation application of U.S. patent application Ser. No. 12/517,804, filed on Dec. 18, 2009. Priority is claimed on Japanese Patent Application No. 2006-329495, filed Dec. 6, 2006, Japanese Patent Application No. 2006-329497, filed Dec. 6, 2006, Japanese Patent Application No. 2007-99468, filed Apr. 5, 2007, Japanese Patent Application No. 2007-99469, filed Apr. 5, 2007, and Japanese Patent Application No. 2007-125666, filed May 10, 2007, the content of which is incorporated herein by reference.
| Number | Date | Country | |
|---|---|---|---|
| Parent | 12517804 | Dec 2009 | US |
| Child | 13469417 | US |
