The present disclosure relates to a vibration-isolating device.
There has been proposed a vibration-isolating device that includes at least one vibration-isolating rubber which limits transmission of vibrations from a vibration source to another member.
This section provides a general summary of the disclosure, and is not a comprehensive disclosure of its full scope or all of its features.
According to the present disclosure, there is provided a vibration-isolating device that includes at least one vibration-isolating rubber fixed to a vibration source. The at least one vibration-isolating rubber includes: 100 parts by mass of silicone rubber; and larger than 0 parts by mass and equal to or smaller than 3 parts by mass of carbon nanotubes.
The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
There has been proposed a sealing member that includes hydrogenated acrylonitrile-butadiene rubber and carbon nanotubes.
In order to improve a vibration isolation effect of a vibration-isolating device, the inventors of the present application have studied the vibration-isolating device with the following structure. In the following, this vibration-isolating device will be referred to as the vibration-isolating device of the study example.
The vibration-isolating device of the study example is a device at which transmission of vibrations from a vibration source to a member (hereinafter referred to as a transmission-receiving member), which receives the transmission, is limited. This vibration-isolating device includes the vibration source and at least one vibration-isolating rubber while the at least one vibration-isolating rubber is fixed to the vibration source. The vibration source is supported by at least one support member that is fixed to the transmission-receiving member through the at least one vibration-isolating rubber. The vibration source and the at least one vibration-isolating rubber are configured such that resonant frequencies of a structure, which includes the vibration source, the at least one vibration-isolating rubber and the at least one support member, are aggregated into a predetermined single frequency when the vibration source is vibrated in six degrees of freedom.
The vibration-isolating device of the study example can improve the vibration isolation effect in a frequency range, which is higher than the aggregated resonant frequency, in comparison to a previously proposed vibration-isolating device in which the resonant frequencies of the structure are not aggregated. However, the inventors of the present application have found that the vibration-isolating device of the study example reduces the vibration isolation effect in a frequency range of the aggregated resonant frequency.
This issue is not limited to the case where the resonant frequencies of the structure are aggregated into the predetermined single frequency when the vibration source is vibrated in the six degrees of freedom. This issue is expected to occur when a difference between a maximum value and a minimum value of the resonant frequencies of the structure is aggregated within a predetermined range, which is narrower than that of the previously proposed vibration-isolating device.
According to one aspect of the present disclosure, there is provided a vibration-isolating device configured to limit transmission of vibrations from a vibration source to a transmission-receiving member. The vibration-isolating device includes:
the vibration source that is configured to generate the vibrations; and
at least one vibration-isolating rubber that is fixed to the vibration source, wherein:
the vibration source is supported by at least one support member that is fixed to the transmission-receiving member through the at least one vibration-isolating rubber;
the vibration source and the at least one vibration-isolating rubber are configured such that a difference between a maximum value and a minimum value of resonant frequencies of a structure, which includes the vibration source, the at least one vibration-isolating rubber and the at least one support member, is equal to or smaller than 10 Hz when the vibration source is vibrated in six degrees of freedom; and
the at least one vibration-isolating rubber includes:
According to this aspect, the resonant frequencies of the structure at the time of vibrating the vibration source in the six degrees of freedom are aggregated. Therefore, the vibration isolation effect in the frequency range higher than the aggregated resonant frequency(ies) can be improved.
Furthermore, according to this aspect, the at least one vibration-isolating rubber includes: 100 parts by mass of the silicone rubber; and larger than 0 parts by mass and equal to or smaller than 3 parts by mass of the carbon nanotubes. In a temperature range of −100° C. to 80° C., a damping coefficient tan δ of this vibration-isolating rubber is larger than a damping coefficient tan δ of a vibration-isolating rubber made of natural rubber. Therefore, the vibration transmissibility at the frequency range of the aggregated resonant frequency(ies) can be further reduced, and thereby the vibration isolation effect can be further improved in comparison to the case where the resonant frequencies of the structure at the time of vibrating the vibration source in the six degrees of freedom are aggregated while the vibration-isolating rubber is made of the natural rubber.
Furthermore, according to another aspect, there is also provided a vibration-isolating device configured to limit transmission of vibrations from a vibration source to a transmission-receiving member. The vibration-isolating device includes:
the vibration source that is configured to generate the vibrations;
at least one primary support member that is fixed to the vibration source and supports the vibration source; and
at least one vibration-isolating rubber that is fixed to a portion of the at least one primary support member which is located on a side that is opposite to the vibration source, wherein:
the vibration source is supported by at least one secondary support member that is fixed to the transmission-receiving member through the at least one vibration-isolating rubber;
the vibration source, the at least one primary support member and the at least one vibration-isolating rubber are configured such that a difference between a maximum value and a minimum value of resonant frequencies of a structure, which includes the vibration source, the at least one primary support member, the at least one vibration-isolating rubber and the at least one secondary support member, is equal to or smaller than 10 Hz when the vibration source is vibrated in six degrees of freedom; and
the at least one vibration-isolating rubber includes:
According to this aspect, the resonant frequencies of the structure at the time of vibrating the vibration source in the six degrees of freedom are aggregated. Therefore, the vibration isolation effect in the frequency range higher than the aggregated resonant frequency(ies) can be improved.
Furthermore, according to this aspect, the at least one vibration-isolating rubber includes: 100 parts by mass of the silicone rubber; and larger than 0 parts by mass and equal to or smaller than 3 parts by mass of the carbon nanotubes. In a temperature range of −10° C. to 80° C., the damping coefficient tan δ of this vibration-isolating rubber is smaller than the damping coefficient tan δ of the vibration-isolating rubber made of the natural rubber. Therefore, the vibration transmissibility at the frequency range of the aggregated resonant frequency(ies) can be further reduced, and thereby the vibration isolation effect can be further improved in comparison to the case where the resonant frequencies of the structure at the time of vibrating the vibration source in the six degrees of freedom are aggregated while the vibration-isolating rubber is made of the natural rubber.
Hereinafter, embodiments of present disclosure will be described with reference to drawings. In each of the following embodiments, parts, which are identical to or equivalent to each other, will be indicated with the same reference sign.
A vibration-isolating device of the present embodiment shown in
As shown in
The compressor 10 is supported by one support member 40 through the vibration-isolating rubbers 30a, 30b, 30c, 30d. The support member 40 supports the compressor 10 through the vibration-isolating rubbers 30a, 30b, 30c, 30d. The support member 40 includes four legs 40a, 40b, 40c, 40d and one fixing portion 40e while the fixing portion 40e is shaped in a plate form. The four legs 40a, 40b, 40c, 40d and the fixing portion 40e are formed integrally in one-piece. Alternatively, the four legs 40a, 40b, 40c, 40d may be formed as four separate bodies, respectively. In such a case, the four legs 40a, 40b, 40c, 40d correspond to a plurality of support members.
The vibration-isolating rubbers 30a, 30b, 30c, 30d limit the transmission of the vibrations from the compressor 10 to the vehicle body 20 through the support member 40 by elastic deformation of the vibration-isolating rubbers 30a, 30b, 30c, 30d. The vibration-isolating rubbers 30a, 30b, 30c, 30d are made of a common material. Each vibration-isolating rubber 30a, 30b, 30c, 30d includes silicone rubber and carbon nanotubes. Specifically, each vibration-isolating rubber 30a, 30b, 30c, 30d is mainly made of the silicone rubber and the carbon nanotubes. Hereinafter, the carbon nanotubes will be indicated as CNTs. CNT is an abbreviation for carbon nanotube.
The silicone rubber is a silicone resin in a form of rubber. The silicone rubber may also be referred to as silicon rubber. The silicone rubber is obtained from a liquid state thereof by curing it through a polymerization reaction of silicone. Depending on a type of reaction, silicone rubber can be broadly classified into an addition-reaction type and a condensation-reaction type, but either addition-reaction type or condensation-reaction type may be used.
The CNT is a material formed from a graphene sheet having a uniform planar shape rolled into a single-layered or multi-layered coaxial tube. The graphene sheet is a six-membered ring network made of carbon. The CNTs are sometimes referred to as carbon fibers, graphite fibrillar nanotubes, etc. An average diameter of the CNTs is equal to or larger than 10 nm and is equal to or smaller than 20 nm. The average diameter of the CNTs is measured by electron microscopy.
The vibration-isolating rubbers 30a, 30b, 30c, 30d may contain a filler(s) other than the CNTs. The filler(s) may include silica, clay, talc and/or the like.
The CNTs are dispersed in the uncrosslinked silicone rubber. This results in the formation of a mixture of the silicone rubber and the CNTs. A cross-linking agent is added to this mixture, and the silicone rubber is cross-linked. At this time, the silicone rubber is molded into a desired form. Thereby, the vibration-isolating rubbers 30a, 30b, 30c, 30d are manufactured.
Each of the vibration-isolating rubbers 30a, 30b, 30c, 30d is shaped in a circular column (cylinder). The circular column is a column having an axis. An axial direction, which is parallel to the axis, is a height direction of the circular column. A shape of a cross-section of the circular column, which is perpendicular to the axis, is a circle. Here, each of the vibration-isolating rubbers 30a, 30b, 30c, 30d may be shaped in a column that has a cross-section shaped in a square.
An end surface 31a is formed at one end of the vibration-isolating rubber 30a which is located on one side in the axial direction. A threaded fastener 112a is bonded to the end surface 31a of the vibration-isolating rubber 30a. The threaded fastener 112a is threadably fastened to a female-threaded hole formed in the leg 11a of the compressor 10. As described above, the vibration-isolating rubber 30a is fixed to the compressor 10. The vibration-isolating rubber 30a supports the leg 11a of the compressor 10 through the end surface 31a of the vibration-isolating rubber 30a.
An end surface 32a is formed at the other end of the vibration-isolating rubber 30a which is located on the other side in the axial direction. A threaded fastener 12a is bonded to the end surface 32a of the vibration-isolating rubber 30a. A nut 42a is threadably fastened to the threaded fastener 12a in a state where the threaded fastener 12a is inserted through a through-hole of the leg 40a of the support member 40. As described above, the vibration-isolating rubber 30a is installed between the leg 11a of the compressor 10 and the leg 40a of the support member 40.
An end surface 31b is formed at one end of the vibration-isolating rubber 30b which is located on one side in the axial direction. A threaded fastener 112b is bonded to the end surface 31b of the vibration-isolating rubber 30b. The threaded fastener 112b is threadably fastened to a female-threaded hole formed in the leg 11b of the compressor 10. As described above, the vibration-isolating rubber 30b is fixed to the compressor 10. The vibration-isolating rubber 30b supports the leg 11b of the compressor 10 through the end surface 31b of the vibration-isolating rubber 30b.
An end surface 32b is formed at the other end of the vibration-isolating rubber 30b which is located on the other side in the axial direction. A threaded fastener 12b is bonded to the end surface 32b of the vibration-isolating rubber 30b. A nut 42b is threadably fastened to the threaded fastener 12b in a state where the threaded fastener 12b is inserted through a through-hole of the leg 40b of the support member 40. As described above, the vibration-isolating rubber 30b is installed between the leg 11b of the compressor 10 and the leg 40b of the support member 40.
An end surface 31c is formed at one end of the vibration-isolating rubber 30c which is located on one side in the axial direction. A threaded fastener 112c is bonded to the end surface 31c of the vibration-isolating rubber 30c. The threaded fastener 112c is threadably fastened to a female-threaded hole formed in the leg 11c of the compressor 10. As described above, the vibration-isolating rubber 30c is fixed to the compressor 10. The vibration-isolating rubber 30c supports the leg 11c of the compressor 10 through the end surface 31c of the vibration-isolating rubber 30c.
An end surface 32c is formed at the other end of the vibration-isolating rubber 30c which is located on the other side in the axial direction. A threaded fastener 12c is bonded to the end surface 32c of the vibration-isolating rubber 30c. A nut (not shown) is threadably fastened to the threaded fastener 12c in a state where the threaded fastener 12c is inserted through a through-hole of the leg 40c of the support member 40. As described above, the vibration-isolating rubber 30c is installed between the leg 11c of the compressor 10 and the leg 40c of the support member 40.
An end surface 31d is formed at one end of the vibration-isolating rubber 30d which is located on one side in the axial direction. A threaded fastener 112d is bonded to the end surface 31d of the vibration-isolating rubber 30d. The threaded fastener 112d is threadably fastened to a female-threaded hole formed in the leg 11d of the compressor 10. As described above, the vibration-isolating rubber 30d is fixed to the compressor 10. The vibration-isolating rubber 30d supports the leg 11d of the compressor 10 through the end surface 31d of the vibration-isolating rubber 30d.
An end surface 32d is formed at the other end of the vibration-isolating rubber 30d which is located on the other side in the axial direction. A threaded fastener 12d is bonded to the end surface 32d of the vibration-isolating rubber 30d. A nut 42d is threadably fastened to the threaded fastener 12d in a state where the threaded fastener 12d is inserted through a through-hole of the leg 40d of the support member 40. As described above, the vibration-isolating rubber 30d is installed between the leg 11d of the compressor 10 and the leg 40d of the support member 40.
The fixing portion 40e of the support member 40 of the present embodiment is fixed to the vehicle body 20 with fasteners 43, such as bolts. Thereby, the support member 40 is fixed to the vehicle body 20.
Next, there will be described a positional relationship in XYZ coordinates between a center of gravity G, which is a center of gravity of the compressor 10, and the vibration-isolating rubbers 30a, 30b, 30c, 30d. As shown in
As shown in
When the vibration-isolating rubbers 30a, 30d are viewed in the axial direction of the Y axis, as shown in
When the vibration-isolating rubbers 30b, 30c are viewed in the axial direction of the Y axis, as shown in
When the vibration-isolating rubbers 30a, 30b are viewed in the axial direction of the X axis, as shown in
When the vibration-isolating rubbers 30c, 30d are viewed in the axial direction of the X axis, as shown in
In the present embodiment, the reference points A, B, C, D of the vibration-isolating rubbers 30a, 30b, 30c, 30d are all located in one common plane that is parallel to the X axis and the Y axis. With reference to
A plane, which includes the reference point A and is parallel to the X axis and the Y axis, will be hereinafter referred to as a plane XYa. A plane, which includes the reference point A and is parallel to the Z axis and the Y axis, will be hereinafter referred to as a plane ZYa. As shown in
A plane, which includes the reference point A and is parallel to the Y axis and the Z axis, will be hereinafter referred to as a plane ZYa. A plane, which includes the reference point A and is parallel to the X axis and the Z axis, will be hereinafter referred to as a plane ZXa. As shown in
A plane, which includes the reference point B and is parallel to the X axis and the Y axis, will be hereinafter referred to as a plane XYb. A plane, which includes the reference point B and is parallel to the Z axis and the Y axis, will be hereinafter referred to as a plane ZYb. As shown in
A plane, which includes the reference point B and is parallel to the Y axis and the Z axis, will be hereinafter referred to as a plane ZYb. A plane, which includes the reference point B and is parallel to the X axis and the Z axis, will be hereinafter referred to as a plane ZXb. As shown in
A plane, which includes the reference point D and is parallel to the X axis and the Y axis, will be hereinafter referred to as a plane XYd. A plane, which includes the reference point D and is parallel to the Z axis and the Y axis, will be hereinafter referred to as a plane ZYd. As shown in
A plane, which includes the reference point D and is parallel to the Y axis and the Z axis, will be hereinafter referred to as a plane ZYd. A plane, which includes the reference point D and is parallel to the X axis and the Z axis, will be hereinafter referred to as a plane ZXd. As shown in
A plane, which includes the reference point C and is parallel to the X axis and the Y axis, will be hereinafter referred to as a plane XYc. A plane, which includes the reference point C and is parallel to the Z axis and the Y axis, will be hereinafter referred to as a plane ZYc. As shown in
A plane, which includes the reference point C and is parallel to the Y axis and the Z axis, will be hereinafter referred to as a plane ZYc. A plane, which includes the reference point C and is parallel to the X axis and the Z axis, will be hereinafter referred to as a plane ZXc. As shown in
The setting angles of the axes Xa, Xb, Xc, Xd are set in the above-described manner.
Next, as shown in
A point Q is an intersecting point of four planes, i.e., a virtual plane, which includes the reference point A and is perpendicular to the axis Xa, a virtual plane, which includes the reference point B and is perpendicular to the axis Xb, a virtual plane, which includes the reference point C and is perpendicular to the axis Xc, and a virtual plane, which includes the reference point D and is perpendicular to the axis Xd. The line Ya is a virtual straight line that is perpendicular to the axis Xa at the reference point A and extends through the point Q. The line Yb is a virtual straight line that is perpendicular to the axis Xb at the reference point B and extends through the point Q. The line Yc is a virtual straight line that is perpendicular to the axis Xc at the reference point C and extends through the point Q. The line Yd is a virtual straight line that is perpendicular to the axis Xd at the reference point D and extends through the point Q.
Here, the shear rigidity of the vibration-isolating rubber 30a in the axial direction thereof, the shear rigidity of the vibration-isolating rubber 30b in the axial direction thereof, the shear rigidity of the vibration-isolating rubber 30c in the axial direction thereof and the shear rigidity of the vibration-isolating rubber 30d in the axial direction thereof are equal to each other. Hereinafter, as shown in
In the vibration-isolating rubber 30a, the shear rigidity in the radial direction perpendicular to the axial direction is constant all around the axis Xa. In the vibration-isolating rubber 30b, the shear rigidity in the radial direction perpendicular to the axial direction is constant all around the axis Xb. In the vibration-isolating rubber 30c, the shear rigidity in the radial direction perpendicular to the axial direction is constant all around the axis Xc. In the vibration-isolating rubber 30d, the shear rigidity in the radial direction perpendicular to the axial direction is constant all around the axis Xd.
As shown in
In the present embodiment, as shown in
The center of gravity G of the compressor 10 of the present embodiment is located within a region formed by combining the upper tetrahedral pyramid and the lower tetrahedral pyramid together. Specifically, a line segment Sb, which connects between the point P and the point Q, includes the center of gravity G. A distance measured between the point P and the center of gravity G along the line segment Sb, is defined as a distance Z2, and a distance measured between the center of gravity G and the point Q along the line segment Sb is defined as a distance Z1. In such a case, Z1/Z2 coincides with k1/k2. This allows the center of gravity G of the compressor 10 to coincide with the elastic center Sa of the compressor 10.
Next, the elastic center Sa of the compressor 10 will be described.
First, as shown in
Furthermore, as shown in
For example, as shown in
Furthermore, as shown in
As described above, the elastic center Sa is the specific part of the compressor 10 where the swing vibration is not generated although the translational vibration is generated at the time of applying the translational vibration to the specific part.
Here, the position of the elastic center Sa of the compressor 10 is determined based on the mounting position (a, b, c) of the vibration-isolating rubbers 30a, 30b, 30c, 30d and the rigidities k1, k2. As shown in
Therefore, coupling of the translational vibration and the swing vibration is limited in the six directions, and the translational vibration and the swing vibration are independently generated in the six directions. Thus, resonant frequencies fx, fy, fz, fφ, fΨ, fθ of the six vibration modes are as follows.
Specifically, as shown in
As shown in
As shown in
Here, when the axis Xa is used as any one of the axes Xa, Xb, Xc, Xd, a direction vector of the axis Xa is set to be (i, j, h). Hereinafter, the resonant frequencies fx, fy, fz, fφ, fΨ, fθ will be respectively expressed by using the direction vector (i, j, h), the mounting position (a, b, c) of the vibration-isolating rubbers 30a, 30b, 30c, 30d and the rigidities k1, k2.
First of all, p and q are defined by an equation 1 and an equation 2 which use the direction vector (i, j, h). Furthermore, a mass of the compressor 10 is denoted by m, an inertia moment of the compressor 10 in the X direction is denoted by Ix. An inertia moment of the compressor 10 in the Y direction is denoted by Iy, and an inertia moment of the compressor 10 in the Z direction is denoted by Iz.
Next, a relationship among, p, q, the mounting position (a, b, c) and the rigidities k1, k2 is expressed by an equation 3 and an equation 4.
Furthermore, a relationship between p and q is expressed by an equation 5.
R=p
2
+q
2+1 [Equation 5]
Here, the resonant frequencies fx, fy, fz, fφ, fΨ, fθ are respectively expressed by equations 6-11 by using p, q, R of the equation 5, the mounting position (a, b, c) and the rigidities k1, k2.
In the present embodiment, the direction vector (i, h, j), the position (a, b, c), p, q, the mass m of the compressor 10, the inertia moments Ix, Iy, Iz and the rigidities k1, k2 are respectively set to its optimal value. In this way, the resonant frequencies fx, fy, fz, fφ, fΨ, fθ coincide with each other, as indicated by an Equation 12.
f
x
=f
y
=f
z
=f
θ
=f
ϕ
=f
ψ [Equation 12]
The resonant frequencies fx, fy, fz, fφ, fΨ, fθ in this embodiment are set to achieve both the durability and the vibration isolation performance of the vibration-isolating rubbers 30a, 30b, 30c, 30d. The vibration isolation performance is the performance that limits transmission of the vibrations generated by the compressor 10 to the vehicle body 20.
In the present embodiment, as shown in
The setting of the setting angle of each of the axes Xa, Xb, Xc, Xd to 45 degrees may be explained as follows. As shown in
When the compressor 10 is in operation, vibrations are generated in six degrees of freedom in the compressor 10. Specifically, the vibration, which travels translationally along the X axis, the vibration, which swings about the X axis, the vibration, which travels translationally along the Y axis, the vibration, which swings about the Y axis, the vibration, which travels translationally along the Z axis, and the vibration, which swing about the Z axis, are generated in the compressor 10. Also, when the vehicle is running, vibrations are applied from the vehicle body 20 to the compressor 10 in six degrees of freedom.
In the present embodiment, the center of gravity G of the compressor 10 coincides with the elastic center Sa of the compressor 10. Therefore, the translational vibrations and the swing vibrations are generated independently in the six directions. Therefore, the resonant frequencies fx, fy, fz, fφ, fΨ, fθ of the six vibration modes can be expressed by the above equations.
The compressor 10 and the vibration-isolating rubbers 30a, 30b, 30c, 30d are set, i.e., are configured such that the resonant frequencies fx, fy, fz, fφ, fΨ, fθ of the six vibration modes are aggregated into a predetermined single frequency fa, i.e., are respectively set to the predetermined single frequency fa. In other words, the mass of the compressor 10 and the rigidity and the position of the respective vibration-isolating rubbers 30a, 30b, 30c, 30d are set. More specifically, the direction vector (i, h, j), the position (a, b, c), p, q, the mass m, the inertia moments Ix, Iy, Iz and the rigidities k1, k2 are respectively set to its optimal value, so that the resonant frequencies fx, fy, fz, fφ, fΨ, fθ match the predetermined single frequency fa. With respect to the setting of the mass m of the compressor 10, a weight may be added to the compressor 10 to set the mass m of the compressor 10 to its optimal value.
The resonant frequencies fx, fy, fz, fφ, fΨ, fθ of the six vibration modes are the resonant frequencies of the structure at the time of vibrating the compressor 10 in the six degrees of freedom. This structure includes the compressor 10, the vibration-isolating rubbers 30a, 30b, 30c, 30d and the support member 40. The vibrating of the compressor 10 in the six degrees of freedom means vibrating of the compressor 10 in six directions, i.e., three directions, each of which is parallel to the corresponding one of the three mutually orthogonal axes, and three rotational directions, each of which is around a corresponding one of the three mutually orthogonal axes. The vibrating of the compressor 10 includes both vibrating of the compressor 10 due to its own excitation force and vibrating of the compressor 10 due to an external excitation force.
Now, there will be described a case where the vibration-isolating rubbers 30a, 30b, 30c, 30d are made of natural rubber unlike the present embodiment.
The device of the first comparative example differs from the vibration-isolating device of the first embodiment with respect to that the vibration-isolating rubbers 30a, 30b, 30c, 30d of the first comparative example are made of the natural rubber. The rest of the structure of the device of the first comparative example is the same as that of the vibration-isolating device of the first embodiment.
The device of the second comparative example differs from the first embodiment with respect to that the vibration-isolating rubbers are made of the natural rubber, and the positions of the vibration-isolating rubbers are different from those of the first embodiment. In the device of the second comparative example, the resonant frequencies of the six vibration modes are not aggregated into a single frequency. In the device of the second comparative example, the resonant frequencies of the six vibration modes are 25 Hz, 33 Hz, 47 Hz, etc.
In the device of the first comparative example, the resonant frequencies of the six vibration modes are aggregated into the predetermined single frequency fa. Specifically, this predetermined frequency fa is 17 Hz. The vibration transmissibility can be lowered at frequencies higher than the resonant frequencies. Therefore, as shown in
By the way, the resonant frequencies of the device of the second comparative example may be lowered to increase the vibration isolation effect in the targeted frequency range. However, in order to lower the resonant frequencies, it is necessary to reduce the rigidity of the elastic member. If the rigidity of the elastic member is reduced, the displacement of the elastic member increases. Thereby, the durability of the elastic member decreases.
In contrast, the predetermined frequency fa of the device of the first comparative example is 17 Hz that is close to 20 Hz which is the resonant frequency with the highest vibration transmissibility among the resonant frequencies of the device of the second comparative example. The device of the first comparative example can improve the vibration isolation effect in the targeted frequency range without significantly lowering the resonant frequencies. Therefore, a reduction in the rigidity of the elastic member can be limited, and a decrease in the durability of the elastic member can be limited.
However, as shown in
In view of the above point, according to the present embodiment, in order to improve the vibration isolation effect in the frequency range of the aggregated resonant frequency, a vibration-isolating rubber, which includes the silicone rubber and the CNTs, is used as each of the vibration-isolating rubbers 30a, 30b, 30c, 30d. The CNT mixing ratio is larger than 0 parts by mass and is equal to or smaller than 3 parts by mass per 100 parts by mass of the silicone rubber. It should be noted that “parts by mass” indicates a percentage of the additive relative to the mass of the rubber and is also indicated by “phr”. Here, “phr” is an abbreviation for “parts per hundred of rubber”.
The reason for using the silicone rubber as the rubber material is that the silicone rubber has the high damping performance and the low temperature dependence of elastic modulus in the entire service temperature range. The service temperature range is the temperature range of the environment in which the compressor 10 is used. Specifically, the service temperature range is from −20° C. to 80° C. One reason why the CNTs are added to the silicone rubber is to increase the fatigue strength of the silicone rubber. Furthermore, another reason why the CNTs are added to the silicone rubber is that the CNTs can further enhance the damping performance of the silicone rubber. (Reason for setting the CNT mixing ratio to a value larger than 0 parts by mass per 100 parts by mass of the silicone rubber)
Silicone rubber: “KE-5540-U” of Shin-Etsu Chemical Co., Ltd.
CNT: “NC7000” of Nanocyl S.A.
Device: Dynamic fatigue tester
Sample piece form: Dumbbell type 3 as specified in JIS K6251
Maximum amplitude distortion: 50 to 250%
As shown in
σ=MG/(a12·n)×S=0.5 MPa
σ: Rupture stress (i.e., a maximum stress applied to the vibration-isolating rubber)
M: Mass of the compressor
G: Maximum vibration
a1: Length of one side of the square that is the shape of the cross-section of the vibration-isolating rubber
n: number of the rubbers
S: Safety rate
M=6 kg, G=40 m/sec2, a1=15 mm, n=4, S=2
As shown in
Silicone rubber: “KE-5540-U” of Shin-Etsu Chemical Co., Ltd.
CNT: “NC7000” of Nanocyl S.A.
Device: Dynamic viscoelasticity tester
Sample piece form: Strip having a width of 2 mm, a thickness of 1 mm and a length of 10 mm
Distortion: 1%
Frequency: 10 Hz
As shown in
In contrast, the damping coefficient tan δ of the silicone rubber having the CNT mixing ratio of 1 phr and the damping coefficient tan δ of the silicone rubber having the CNT mixing ratio of 2 phr are equal to or larger than 0.3 in the temperature range from −20° C. to 80° C.
The damping coefficient tan δ of the silicone rubber having the CNT mixing ratio of 0 phr is larger than 0.25 in the temperature range from −20° C. to 80° C. Therefore, it is inferred that the damping coefficient tan δ is larger than 0.25 in the temperature range from −20° C. to 80° C. even when the CNT mixing ratio is larger than 0 phr and smaller than 1 phr.
Thus, the silicone rubber, to which the CNTs are added, has the high damping performance and the low temperature dependence of damping performance in the entire service temperature range.
Based on the above, the CNT mixing ratio should be larger than 0 parts by mass per 100 parts by mass of the silicone rubber.
(Reason for setting the CNT mixing ratio to a value smaller than 3 parts by mass per 100 parts by mass of the silicone rubber)
The geometrical ratio a1/h of the vibration-isolating rubber having the CNT mixing ratio of 0 phr is determined based on the required rigidity of the vibration-isolating rubber that is required to coincide the resonant frequencies with each other. The rigidity of the other vibration-isolating rubbers respectively having the CNT mixing ratio larger than 0 phr is set to be the same as the rigidity of the vibration-isolating rubber having the CNT mixing ratio of 0 phr. Therefore, as shown in
In the state where the compressor 10 is mounted on the vehicle, a maximum value of the load, which is applied from the compressor 10 or the vehicle body 20 to the vibration-isolating rubbers 30a, 30b, 30c, 30d, is 70 N. A range, in which the load is larger than 0 and is equal to or smaller than 70 N, is a practical service range. As shown in
As shown in
Thus, the CNT mixing ratio needs to be smaller than 3 parts by mass per 100 parts by mass of the silicone rubber.
Like the device of the first comparative example, in the vibration-isolating device of the present embodiment, the resonant frequencies of the six vibration modes are aggregated into the predetermined single frequency fa, i.e., are respectively set to the predetermined single frequency fa. This predetermined frequency fa is 17 Hz. Therefore, as indicated in
Furthermore, in the device of the present embodiment, each of the vibration-isolating rubbers 30a, 30b, 30c, 30d includes: 100 parts by mass of the silicone rubber; and larger than 0 parts by mass and equal to or smaller than 3 parts by mass of the CNTs.
Here, the vibration-isolating rubber of the device of the first comparative example is made of the natural rubber. As shown in
Therefore, in the temperature range from −10° C. to 80° C., the device of the present embodiment can reduce the vibration transmissibility at the frequency of 17 Hz in comparison to the vibration transmissibility of the device of the first comparative example at the frequency of 17 Hz.
Furthermore, as shown in
In the first embodiment, each of the vibration-isolating rubbers 30a, 30b, 30c, 30d is placed between the corresponding leg 11a, 11b, 11c, 11d of the compressor 10 and the corresponding leg 40a, 40b, 40c, 40d of the support member 40. In contrast, according to the present embodiment, as shown in
The structure of the vibration-isolating device of the present embodiment is the same as that of the vibration-isolating device of the first embodiment except that it has the upper support member 50. Hereinafter, the discussion is focused mainly on the upper support member 50 and its related parts of the vibration-isolating device of the present embodiment.
The upper support member 50 is placed on the lower side of the compressor 10 in the vertical direction. The upper support member 50 is fixed to the compressor 10 by fasteners, such as bolts. As shown in
As shown in
The vibration-isolating rubber 30b is fixed to a portion of the upper support member 50 which is located on the side that is opposite to the compressor 10. Specifically, the threaded fastener 112b, which is located on one axial side of the vibration-isolating rubber 30b, is threadably fastened to a female-threaded hole of the leg 51b of the upper support member 50. Furthermore, the nut 42b is threadably fastened to the threaded fastener 12b, which is located on the other axial side of the vibration-isolating rubber 30b, in the state where the threaded fastener 12b is inserted through the through-hole of the leg 40b of the lower support member 40.
The vibration-isolating rubber 30d is fixed to a portion of the upper support member 50 which is located on the side that is opposite to the compressor 10. Specifically, the threaded fastener 112d, which is located on one axial side of the vibration-isolating rubber 30d, is threadably fastened to a female-threaded hole of the leg 51d of the upper support member 50. Furthermore, the nut 42d is threadably fastened to the threaded fastener 12d, which is located on the other axial side of the vibration-isolating rubber 30d, in the state where the threaded fastener 12d is inserted through the through-hole of the leg 40d of the lower support member 40.
Although not shown in
As discussed above, the compressor 10 is supported by the lower support member 40 through the vibration-isolating rubbers 30a, 30b, 30c, 30d.
In the present embodiment, the center of gravity G of the object, which includes the compressor 10 and the upper support member 50, coincides with the elastic center Sa of this object. Therefore, the translational vibrations and the swing vibrations are generated independently in the six directions.
Therefore, like in the first embodiment, the resonant frequencies fx, fy, fz, fφ, fΨ, fθ of the six vibration modes are respectively expressed by the equations 6-11 by using p, q, R of the equation 5, the mounting position (a, b, c) and the rigidities k1, k2. The resonant frequencies fx, fy, fz, fφ, fΨ, fθ of the six vibration modes are the resonant frequencies of the structure at the time of vibrating the compressor 10 in the six degrees of freedom. This structure includes the compressor 10, the upper support member 50, the vibration-isolating rubbers 30a, 30b, 30c, 30d and the lower support member 40.
Here, m of each of the equation 6, the equation 7 and the equation 8 is a mass of the object, which includes the compressor 10 and the upper support member 50. Furthermore, lx of the equation 9 is an inertia moment in the X direction at the object, which includes the compressor 10 and the upper support member 50. Also, Iy of the equation 10 is an inertia moment in the Y direction at the object, which includes the compressor 10 and the upper support member 50. Additionally, Iz of the equation 11 is an inertia moment in the Z direction at the object, which includes the compressor 10 and the upper support member 50.
Like in the first embodiment, the compressor 10, the upper support member 50 and the vibration-isolating rubbers 30a, 30b, 30c, 30d are set, i.e., are configured such that the resonant frequencies fx, fy, fz, fφ, fΨ, fθ of the six vibration modes are aggregated into the predetermined single frequency fa, i.e., are respectively set to the predetermined single frequency fa. In other words, the mass of the compressor 10, the mass of the upper support member 50 and the rigidity and the position of the respective vibration-isolating rubbers 30a, 30b, 30c, 30d are set such that the resonant frequencies fx, fy, fz, fφ, fΨ, fθ of the six vibration modes are aggregated into the predetermined single frequency fa.
Furthermore, like in the first embodiment, each of the vibration-isolating rubbers 30a, 30b, 30c, 30d includes: 100 parts by mass of the silicone rubber; and larger than 0 parts by mass and equal to or smaller than 3 parts by mass of the CNTs.
Thus, the vibration-isolating device of the present embodiment can also achieve advantages which are similar to those of the vibration-isolating device of the first embodiment.
In the first and second embodiments, the resonant frequencies are set to match 17 Hz in order to achieve both the durability and the vibration isolation effect of the vibration-isolating rubbers. However, in the first and second embodiments, as discussed below, the resonant frequencies may be set to match another predetermined frequency which is other than 17 Hz.
A strain ε of the vibration-isolating rubber at the time of vibrating the compressor 10 by a load F is indicated by an equation 16. Here, F of equation 16 is indicated by an equation 17. Furthermore, the resonant frequency is indicated by an equation 18.
ε: Strain of the vibration-isolating rubber
F: Force applied to the compressor
k: Rigidity of the vibration-isolating rubber
L: Length of the vibration-isolating rubber
εtrg: Strain endurance limit
G: Acceleration
n: Number of the vibration-isolating rubbers
Here, m of the equations is the mass of the compressor 10 in the first embodiment and is the mass of the object, which includes the compressor 10 and the upper support member 50, in the second embodiment.
As in the equation 16, in order to ensure the durability of the vibration-isolating rubbers, the strain ε is set to be equal to or smaller than εtrg. A minimum value of the rigidity k, which is required in this case, can be obtained by the equation 16 and the equation 17. Furthermore, by using the obtained minimum value of the rigidity k and the equation 18, a minimum frequency fmin of the resonant frequency fr required in this case can be obtained.
Specifically, fmin=15 Hz is obtained in a case of m=6.0 kg, n=4, G=40 m/sec2, εtrg=30%, and L=30 mm. Therefore, in order to ensure the durability of the vibration-isolating rubbers, the resonant frequency needs to be equal to or higher than 15 Hz.
Furthermore, a vibration transmissibility H(f) at the frequency f is obtained by an equation 19. The equation 19 is an equation when the resonant frequencies of the six vibration modes are aggregated into the predetermined single frequency, i.e., are respectively set to the predetermined single frequency.
fr: Resonant frequency
tan δ: Damping rate of the vibration-isolating rubber
As shown in
Therefore, in order to achieve both the durability and the vibration isolation effect of the vibration-isolating rubbers, the resonant frequencies fx, fy, fz, fφ, fΨ, fθ of the six vibration modes should be respectively set to match a predetermined frequency which is other than 17 Hz and is within the range of 15 Hz to 25 Hz. By setting in the above-described manner, advantages, which are similar to those of the first embodiment, can be achieved.
(1) In each of the above embodiments, the resonant frequencies fx, fy, fz, fφ, fΨ, fθ of the six vibration modes are aggregated into the predetermined single frequency fa, i.e., are respectively set to the predetermined single frequency fa. However, the resonant frequencies fx, fy, fz, fφ, fΨ, fθ of the six vibration modes may not be aggregated into the predetermined single frequency fa. The resonant frequencies fx, fy, fz, fφ, fΨ, fθ of the six vibration modes may be aggregated in, i.e., may be respectively set in a range of 10 Hz that is from 15 Hz to 25 Hz described in the third embodiment. In other words, a difference between a maximum value and a minimum value of the resonant frequencies fx, fy, fz, fφ, fΨ, fθ of the six vibration modes should be equal to or less than 10 Hz. Even in this case, it is assumed that advantages, which are similar to those of the first embodiment, are achieved.
(2) In each of the above embodiments, the four vibration-isolating rubbers 30a, 30b, 30c, 30d are used. However, the number of the vibration-isolating rubbers 30a, 30b, 30c, 30d may be other than four. Even in such a case, the resonant frequencies fx, fy, fz, fφ, fΨ, fθ of the six vibration modes should match the predetermined single frequency, or the difference between the maximum value and the minimum value of the resonant frequencies fx, fy, fz, fφ, fΨ, fθ of the six vibration modes should be equal to or less than 10 Hz. In short, the present disclosure requires that at least one vibration-isolating rubber be used.
The number of the legs of the support member 40 of the first embodiment should be changed as the number of the vibration-isolating rubbers is changed. Similarly, the number of the legs of the lower support member 40 and the number of the legs of the upper support member 50 of the second embodiment should be changed as the number of the vibration-isolating rubbers is changed.
(3) In each of the above embodiments, the center of gravity G and the elastic center Sa coincide with each other. However, the center of gravity G and the elastic center Sa may not coincide with each other. Even in such a case, the resonant frequencies fx, fy, fz, fφ, fΨ, fθ of the six vibration modes should match the predetermined single frequency, or the difference between the maximum value and the minimum value of the resonant frequencies fx, fy, fz, fφ, fΨ, fθ of the six vibration modes should be equal to or less than 10 Hz.
Even in the case where the center of gravity G and the elastic center Sa do not coincide with each other, it is preferred that the four vibration-isolating rubbers 30a, 30b, 30c, 30d are set, i.e., are configured such that the center of gravity of the compressor 10 is located within the virtual region formed by combing the first pentahedron and the second pentahedron shown in
Here, it is desirable that the center of gravity G and the elastic center Sa coincide with each other. In this case, the resonant frequencies fx, fy, fz, fφ, fΨ, fθ of the six vibration modes are indicated by the equations 6-11 that are more simplified than the case where the center of gravity G and the elastic center Sa do not coincide with each other. Therefore, the resonant frequencies fx, fy, fz, fφ, fΨ, fθ can coincide with each other more easily in comparison to the case where the center of gravity G and the elastic center Sa do not coincide with each other.
In order to coincide the center of gravity G and the elastic center Sa with each other, the compressor 10 and the four vibration-isolating rubbers 30a, 30b, 30c, 30d are specifically set as follows. The shear rigidity of each of the four vibration-isolating rubbers 30a, 30b, 30c, 30d in the axial direction is identically set. In each of the vibration-isolating rubbers 30a, 30b, 30c, 30d, the shear rigidity in a first direction perpendicular to the axial direction of the vibration-isolating rubber 30a, 30b, 30c, 30d is the same as the shear rigidity in a second direction perpendicular to both the axial direction of the vibration-isolating rubber 30a, 30b, 30c, 30d and the first direction. In each of the four elastic members, the shear rigidity in the axial direction is defined as k1, and the shear rigidity in each of the first direction and the second direction is defined as k2. When the center of gravity of the compressor 10 is defined as the center of gravity G, the line segment Sb, which connects between the point P and the point Q, includes the center of gravity G. The distance measured between the center of gravity G and the point Q along the line segment Sb is defined as Z1, and the distance measured between the center of gravity G and the point P is defined as Z2. In such a case, Z1/Z2 coincides with k1/k2. Therefore, the center of gravity G and the elastic center Sa coincide with each other.
(4) In the first and second embodiments, the center of gravity G and the elastic center Sa coincide with each other. Furthermore, as shown in
(5) In each of the above embodiments, the vibration-isolating rubbers are respectively shaped in the circular column having the circular cross-section or the square column having the square cross-section. However, the vibration-isolating rubbers may be shaped in another form. The other form of the vibration-isolating rubbers may be a column having a polygonal cross-section.
(6) In each of the above embodiments, the compressor 10 is placed on the upper side of the vehicle body 20. However, the compressor 10 may be placed on the lower side of the vehicle body 20.
(7) In each of the above embodiments, the compressor 10 is used as the vibration source. However, another device, which is other than the compressor 10, may be used as the vibration source. The transmission-receiving member, to which the vibrations are transmitted from the vibration source, may be another object that is other than the vehicle body 20. The transmission-receiving member can be a member of a moving object such as a train, an airplane, etc. or a non-moving object.
(8) The present disclosure should not be limited to the embodiments described above, but may be modified as appropriate, and encompasses various variations and variations within the equivalent range. The above embodiments are not unrelated to each other, and can be combined as appropriate, unless the combination is clearly impossible. In each of the above embodiments, it is needless to say that the elements constituting the embodiment are not necessarily essential, unless otherwise clearly indicated as essential or in principle considered to be clearly essential. In each of the above embodiments, when a numerical value such as the number, numerical value, amount, range or the like of the constituent elements of the exemplary embodiment is mentioned, the present disclosure should not be limited to such a numerical value unless it is clearly stated that it is essential and/or it is required in principle. In each of the above embodiments, when referring to the material, the shape, the positional relationship or the like of the components, the present disclosure should not be limited to such a material, shape, positional relationship or the like unless it is clearly stated that it is essential and/or it is required in principle.
According to a first aspect indicated in a portion or a whole of each of the above embodiments, there is provided a vibration-isolating device configured to limit transmission of vibrations from a vibration source to a transmission-receiving member. The vibration-isolating device includes: the vibration source that is configured to generate the vibrations; and at least one vibration-isolating rubber that is fixed to the vibration source. The vibration source is supported by at least one support member that is fixed to the transmission-receiving member through the at least one vibration-isolating rubber. The vibration source and the at least one vibration-isolating rubber are configured such that a difference between a maximum value and a minimum value of resonant frequencies of a structure, which includes the vibration source, the at least one vibration-isolating rubber and the at least one support member, is equal to or smaller than 10 Hz when the vibration source is vibrated in six degrees of freedom. The at least one vibration-isolating rubber includes: 100 parts by mass of silicone rubber; and larger than 0 parts by mass and equal to or smaller than 3 parts by mass of carbon nanotubes.
Furthermore, according to a second aspect, there is provided a vibration-isolating device configured to limit transmission of vibrations from a vibration source to a transmission-receiving member. The vibration-isolating device includes: the vibration source that is configured to generate the vibrations; at least one primary support member that is fixed to the vibration source and supports the vibration source; and at least one vibration-isolating rubber that is fixed to a portion of the at least one primary support member which is located on a side that is opposite to the vibration source. The vibration source is supported by at least one secondary support member that is fixed to the transmission-receiving member through the at least one vibration-isolating rubber. The vibration source, the at least one primary support member and the at least one vibration-isolating rubber are configured such that a difference between a maximum value and a minimum value of resonant frequencies of a structure, which includes the vibration source, the at least one primary support member, the at least one vibration-isolating rubber and the at least one secondary support member, is equal to or smaller than 10 Hz when the vibration source is vibrated in six degrees of freedom. The at least one vibration-isolating rubber includes: 100 parts by mass of silicone rubber; and larger than 0 parts by mass and equal to or smaller than 3 parts by mass of carbon nanotubes.
A mixing ratio of the carbon nanotubes in the at least one vibration-isolating rubber is equal to or larger than 1 parts by mass and is equal to or smaller than 2 parts by mass per 100 parts by mass of the silicone rubber. Thereby, the damping coefficient tan δ of the silicone rubber can be equal to or larger than 0.3 in the temperature range of −20° C. to 80° C. Therefore, the vibration transmissibility at the frequency range of the aggregated resonant frequency(ies) can be further reduced, and thereby the vibration isolation effect can be further improved.
Number | Date | Country | Kind |
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2019-063334 | Mar 2019 | JP | national |
This application is a continuation application of International Patent Application No. PCT/JP2020/008005 filed on Feb. 27, 2020, which designated the U.S. and claims the benefit of priority from Japanese Patent Application No. 2019-63334 filed on Mar. 28, 2019. The entire disclosures of all of the above applications are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2020/008005 | Feb 2020 | US |
Child | 17484372 | US |