This application claims priority to Japanese Patent Application No. 2023-094119 filed Jun. 7, 2023, the disclosure of which is hereby incorporated by reference in its entirety.
The present invention relates to a vibration measurement device mountable on a transport vehicle.
An example of such a vibration measurement device is described in Patent Literature 1 (Japanese Unexamined Patent Application Publication No. 2008-181245) below. In the background described hereafter, reference signs and names in parentheses are the reference signs and the names in Patent Literature 1.
Vibration measurement devices (vibration detectors 21) in Patent Literature 1 are mounted on transport vehicles (automated guided vehicles 10) that travel along a travel path (travel rail 2). Such a transport vehicle (10) also includes a traveling position detection sensor (22) for detecting its current traveling position. The transport vehicle (10) communicates, with a following transport vehicle (10), a traveling position at which a detected value of its vibration is greater than or equal to a predetermined value. Upon communication of the traveling position at which the detected value of vibration is greater than or equal to the predetermined value from the preceding transport vehicle (10), the transport vehicle (10) performs control for reducing its travel speed when traveling the position. The transport vehicle (10) also performs control for reducing its travel speed when its vibration detector (21) detects a value of vibration greater than or equal to the predetermined value.
As described in Patent Literature 1, with the vibration measurement devices (21) and the traveling position detection sensors (22) mounted on the transport vehicles (10), one transport vehicle (10) passing through a site with an unexpected situation, such as a damaged travel rail, can detect the abnormality, and thus can prevent greater damage from vibration.
However, with the vibration measurement device mounted on the transport vehicle, the state of the transport vehicle, such as acceleration or deceleration of the transport vehicle, may affect the transport vehicle to vibrate largely. Thus, large vibration measured in one transport vehicle may not have resulted from a defect in a travel path such as a travel rail.
The cause of the measured vibration is to be analyzed appropriately.
In response to the above, a vibration measurement device is mountable on a transport vehicle. The device includes a vibration measurer that measures vibration, a position information obtainer that obtains position information indicating a position of the transport vehicle, a state information obtainer that obtains vehicle state information indicating a state of the transport vehicle, a recorder that records a measurement result from the vibration measurer, the vehicle state information, and the position information in an associated manner, and an output unit that outputs information recorded in the recorder.
This structure can obtain information indicating the vibration measured at positions on the travel path on which the transport vehicle has traveled and the state of the transport vehicle at the positions. A user receiving the output information can thus appropriately obtain information such as a position on the travel path of the transport vehicle at which vibration is larger and the state of the transport vehicle when vibration is larger. In other words, the vibration measurement device with this structure can output information for allowing appropriate analysis of the cause of measured vibration.
Further aspects and features of the vibration measurement device will be apparent from embodiments described below with reference to the drawings.
A vibration measurement device 20 according to an embodiment will now be described with reference to the drawings. In the example described in the present embodiment, the vibration measurement device 20 is mounted on a transport vehicle 3 for transporting an article, and measures vibration.
The article transport facility 200 includes travel rails 2 hung from the ceiling and installed along the travel path 1 and the transport vehicles 3 that are hung from the travel rails 2 and travel on the travel rails 2 along the travel path 1 to transport containers W. In other words, the transport vehicles 3 described in the present embodiment are ceiling-hung transport vehicles. The transport vehicles 3 transport, for example, front opening unified pods (FOUPs) containing articles, such as wafers being materials for semiconductor substrates, as the containers W.
As shown in
The processing devices 202 are, for example, semiconductor processing devices for performing various processes such as an exposure process and an etching process. In this case, the FOUPs described above are transported as the containers W in the article transport facility 200. The containers W and the articles contained in the containers W may be other containers and articles. For example, the articles may be reticles used in the exposure process of a wafer in the manufacturing process of a semiconductor substrate, and the transport vehicles 3 may transfer reticle pods containing reticles as the containers W. Each processing device 202 also includes a mount 203.
As shown in
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As shown in
As described below, each transport vehicle 3 includes a vehicle controller 4 that causes the travelers 5 to perform a switching operation of causing, in the branching section and in the merging section, the guide wheels 17 to be in contact with either the guide surfaces 14 in the pair.
In the example in
In the example in
As shown in
The vehicle controller 4 controls the operation of the transport vehicle 3. For example, the vehicle controller 4 can communicate information wirelessly with a facility controller H, which manages the entire article transport facility 200, through the communicator 11. The vehicle controller 4 causes the transport vehicle 3 to travel, transport the container W between different mounts 203, stop above a specified mount 203, and then lower and lift the holder 6 to transfer the container W through autonomous control in response to a transport command from the facility controller H.
The position sensor 8 detects the position of the transport vehicle 3. For example, as shown in
The speed sensor 9 detects the travel speed of the transport vehicle 3. The speed sensor 9 can be implemented by, for example, a sensor for detecting the rotation angle of the wheel axle (not shown) of the travel wheels 15. In this case, the speed sensor 9 derives the rotational speed of the wheel axle based on the rotation angle of the wheel axle (not shown) of the travel wheels 15, and then can derive the travel speed of the transport vehicle 3. The speed sensor 9 may transmit the derived travel speed to the vehicle controller 4. Alternatively, the speed sensor 9 may sequentially transmit the measured rotation angles of the wheel axle (not shown) of the travel wheels 15 to the vehicle controller 4, and the vehicle controller 4 may derive the travel speed of the transport vehicle 3 based on the value of the rotation angle.
The object detection sensor 10 detects an object that blocks a traveling transport vehicle 3. For example, multiple transport vehicles 3 travel on the travel path 1 at the same time. To avoid collisions between the transport vehicles 3, each transport vehicle 3 includes the object detection sensor 10 that detects an object in a predetermined area defined ahead in the travel direction Y.
The vibration measurement device 20 mounted on the transport vehicle 3 will now be described. As shown in
The vibration measurer 21 can be implemented by a sensor that can measure the physical quantities of vibration, such as amplitude, frequency, and acceleration of the vibration. The vibration measurer 21 may measure vibration in three directions perpendicular to one another, such as the X-, Y-, and Z-directions. The vibration measurer 21 may measure vibration in one or two directions of the X-, Y-, and Z-directions. The vibration measurer 21 may obtain, in addition to the measurement results of vibration, time information about the time at which the measurement results are obtained.
The position information obtainer 22 obtains position information indicating the position of the transport vehicle 3. For example, the position information obtainer 22 uses the information communication function of the vibration measurement device 20 to obtain the position information about the transport vehicle 3 detected by the position sensor 8 in the transport vehicle 3. The position information obtainer 22 may obtain information about the time at which the position information is detected in addition to the position information.
The state information obtainer 23 obtains vehicle state information indicating the state of the transport vehicle 3. For example, the state information obtainer 23 uses the information communication function of the vibration measurement device 20 to obtain the vehicle state information measured by the transport vehicle 3. The state information obtainer 23 may obtain time information about the time at which the vehicle state information is obtained, together with the vehicle state information.
The vehicle state information includes at least one of the travel speed of the transport vehicle 3, the acceleration state of the transport vehicle 3, the operation state of an operation assembly included in the transport vehicle 3, or the detection state of the sensor (e.g., the object detection sensor 10) included in the transport vehicle 3.
The travel speed of the transport vehicle 3 is a value measured by the speed sensor 9 in the transport vehicle 3. The acceleration state (specifically, the acceleration indicating an increasing speed, a decreasing speed, or a constant speed) of the transport vehicle 3 is determined by computing changes in the travel speed measured by the speed sensor 9 in the transport vehicle 3. The vehicle controller 4 in the transport vehicle 3 may compute the acceleration state of the transport vehicle 3, and the state information obtainer 23 in the vibration measurement device 20 may obtain the computed acceleration state. Alternatively, the state information obtainer 23 in the vibration measurement device 20 may use the computation processing function of the vibration measurement device 20 to compute the acceleration state based on the obtained travel speed of the transport vehicle 3. For example, an accelerating or decelerating transport vehicle 3 vibrates relatively largely, and a transport vehicle 3 traveling at a constant speed vibrates relatively slightly.
The operation state of the operation assembly included in the transport vehicle 3 is information about the operation state of the operation assembly in the transport vehicle 3, such as the travelers 5, the holder 6, and the elevator 7. For example, the transport vehicle 3 includes the guide wheels 17 shown in
The detection state of the object detection sensor 10 included in the transport vehicle 3 is, for example, information about the shape of the detection area 18 for the object detection sensor 10 shown in
As described above, the state information obtainer 23 can obtain, as the vehicle state information, information indicating behavior of the transport vehicle 3 that possibly affects vibration measured by the vibration measurer 21. Thus, the user referring to the vehicle state information can easily perform analysis to determine whether the vibration is greatly affected by the state of the transport vehicle 3.
The recorder 24 records the measurement results (vibration information) from the vibration measurer 21, the vehicle state information, and the position information in an associated manner. The recorder 24 can be implemented using the information storage function of the vibration measurement device 20. When the measurement results from the vibration measurer 21, the vehicle state information, and the position information are each associated with the time information as described above, for example, the recorder 24 can record the measurement results from the vibration measurer 21, the vehicle state information, and the position information obtained at the same time or within a predetermined time range in an associated manner. When items in the above information are not associated with the time information, the recorder 24 may record the measurement results from the vibration measurer 21, the vehicle state information, and the position information recorded at the same time or within the predetermined time range as one dataset in an associated manner.
The vibration information may be information about the physical quantities of vibration, such as the amplitude, frequency, and acceleration of the vibration measured by the vibration measurer 21, or values computed from such physical quantities. For example, the vibration information may include an effective value (root-mean-square or RMS) computed using a vibration waveform.
In this manner, the recorder 24 can record transport vehicle travel data that is data including, in an associated manner, at least the position information indicating the position of the transport vehicle 3 and the vibration information indicating the vibration measured in the transport vehicle 3 or transport vehicle travel data that is data including, in an associated manner, at least the position information indicating the position of the transport vehicle 3, the vibration information indicating the vibration measured in the transport vehicle 3, and the vehicle state information indicating the state of the transport vehicle 3. The position information, the vibration information, and the vehicle state information included in the transport vehicle travel data may be associated with the time information. The recorder 24 can record, as path map data, information about the positions through which the transport vehicle 3 has traveled. The path map data includes map data of the travel path 1 on which the transport vehicle 3 has traveled. The information about the positions through which the transport vehicle 3 has traveled may be associated with the time information.
The output unit 25 outputs information recorded in the recorder 24. For example, the output unit 25 uses the information communication function of the vibration measurement device 20 to output information recorded in the recorder 24 to another device that can communicate with the vibration measurement device 20. In addition to outputting information by transmitting the information to other devices, the output unit 25 may output information, for example, to a display device 41 for displaying, to paper for printing, or to a portable storage.
As described above, the vibration measurement device 20 according to the present embodiment can obtain information indicating vibration measured at positions on the travel path 1 on which the transport vehicle 3 has traveled and the state of the transport vehicle 3 at the positions.
Thus, the user receiving the output information can appropriately obtain information such as a position on the travel path 1 of the transport vehicle 3 at which vibration is larger and the state of the transport vehicle 3 when vibration is larger. In other words, the vibration measurement device 20 according to the present embodiment can output information for allowing appropriate analysis of the cause of the measured vibration.
An example vibration measurement device 20 mounted on a container W will now be described.
As illustrated, the container W is a box with a rectangular or substantially rectangular vertical section.
One of the side surfaces of the container W includes a door (not shown) that opens and closes. With the door open, an article can be placed into and removed from the internal space of the container W. A plate member 30 as an article contained in the container W shown in
The container W has multiple slots 19 that can receive, for example, the plate member 30 as an article to be transported by the transport vehicle 3 with the container W containing the article. More specifically, multiple partitions 27 are arranged on inner surfaces of the container W in the vertical direction Z. The spaces between the partitions 27 are the slots 19.
The vibration measurement device 20 shown in
The vibration measurement device 20 includes a first support 31 and a second support 32 placed in different slots 19. The vibration measurer 21 includes a vibration sensor 21a and a transmitter 21b that transmits the measurement results from the vibration sensor 21a, and is supported by the first support 31. For example, the vibration sensor 21a can be implemented by the acceleration sensor described above.
The second support 32 supports the information processor C. The information processor C includes the position information obtainer 22, the state information obtainer 23, the recorder 24, and the output unit 25. The recorder 24 includes a receiver 24a that receives the measurement results from the transmitter 21b and a recording device 24b such as a flash memory that records the measurement results received by the receiver 24a, and is supported by the second support 32. The transmitter 21b may communicate with the receiver 24a in a wired or wireless manner.
The communication between the transmitter 21b in the vibration measurer 21 supported on the first support 31 and the receiver 24a in the recorder 24 supported on the second support 32 is compliant with various communication standards such as the Bluetooth (registered trademark) standard. The measurement results from the vibration sensor 21a are sequentially recorded in the recording device 24b.
In the example shown in
The first support 31 and the second support 32 can be placed in any slots 19 as appropriate. For example, the first support 31 supporting the vibration measurer 21 may be placed in a slot 19 in which vibration may be largest.
As described above, the multiple slots 19 in the container W may receive the plate member 30 as an article to be transported or the first support 31 supporting the vibration sensor 21a included in the vibration measurer 21. In other words, the vibration sensor 21a and the plate member 30 as an article to be transported can be in the same environment inside the container W. Thus, when the transport vehicle 3 transports the container W with the first support 31 supporting the vibration sensor 21a placed in the slot 19, the vibration measurer 21 can measure vibration substantially the same as the vibration on the plate member 30 as an article to be transported. The vibration measurement device 20 can also measure vibration on any transport vehicles 3 without preparing a special transport vehicle 3 for vibration measurement. In the present embodiment, the first support 31 supporting the vibration sensor 21a and the second support 32 supporting the receiver 24a and the recording device 24b are separate members placed in different slots 19. Thus, the vibration sensor 21a can measure vibration while being affected by a lesser degree by the receiver 24a and the recording device 24b. This can increase the accuracy of vibration measurement.
A vibration measurement device 20 according to other embodiments will now be described.
In one embodiment, a vibration measurement device is mountable on a transport vehicle. The device includes a vibration measurer that measures vibration, a position information obtainer that obtains position information indicating a position of the transport vehicle, a state information obtainer that obtains vehicle state information indicating a state of the transport vehicle, a recorder that records a measurement result from the vibration measurer, the vehicle state information, and the position information in an associated manner, and an output unit that outputs information recorded in the recorder.
This structure can obtain information indicating the vibration measured at positions on the travel path on which the transport vehicle has traveled and the state of the transport vehicle at the positions. The user receiving the output information can thus appropriately obtain information such as a position on the travel path of the transport vehicle at which vibration is larger and the state of the transport vehicle when vibration is larger. In other words, the vibration measurement device with this structure can output information for allowing appropriate analysis of the cause of measured vibration.
In one embodiment, the vehicle state information includes at least one of a travel speed of the transport vehicle, an acceleration state of the transport vehicle, an operation state of a traveler included in the transport vehicle, or a detection state of a sensor included in the transport vehicle.
This structure can obtain, as the vehicle state information, information indicating the behavior of the transport vehicle that possibly affects vibration measured by the vibration measurer. Thus, the user referring to the vehicle state information can easily perform analysis to determine whether the vibration is greatly affected by the state of the transport vehicle.
In one embodiment, the vibration measurer is accommodated in a container transported by the transport vehicle.
In this structure, the vibration measurer can measure vibration inside the container being transported. More specifically, the vibration measurer can measure vibration substantially the same as the vibration transmitted to an article when the transport vehicle travels with the container containing the article.
In one embodiment, the container has a plurality of slots to receive a plate member being an article to be transported in the container by the transport vehicle. The vibration measurement device includes a first support and a second support placed in different slots of the plurality of slots. The vibration measurer includes a vibration sensor and a transmitter that transmits a measurement result from the vibration sensor, and is supported by the first support. The recorder includes a receiver that receives the measurement result from the transmitter and a storage that stores the measurement result received by the receiver, and is supported by the second support.
In this structure, the vibration measurer and the recorder can be easily installed in the container by placing the first support and the second support in the slots. In this structure, the multiple slots in the container may receive the plate member as an article to be transported or the first support supporting the vibration sensor included in the vibration measurer. In other words, the vibration sensor and the plate member as an article to be transported can be in the same environment inside the container. Thus, when the transport vehicle transports the container with the first support supporting the vibration sensor placed in the slot, the vibration measurer can measure vibration substantially the same as the vibration on the plate member as an article to be transported. The vibration measurement device can also measure vibration on any transport vehicles without preparing a special transport vehicle for vibration measurement. In this structure, the first support supporting the vibration sensor and the second support supporting the receiver and the storage are separate members placed in different slots. Thus, the vibration sensor can measure vibration while being affected by a lesser degree by the receiver and the storage. This can increase the accuracy of vibration measurement.
The vibration measurement device according to one or more embodiments of the disclosure may produce at least one of the effects described above.
The technique according to one or more embodiments of the disclosure can be used in a vibration measurement device that outputs information for allowing appropriate analysis of the cause of measured vibration.
Number | Date | Country | Kind |
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2023-094119 | Jun 2023 | JP | national |