Patent Application
20220363183
The present subject matter relates to industrial vibrators, and more particularly, to vibrators for truck beds and/or other industrial, construction, and/or agricultural equipment.
Truck bed vibrators attach to truck beds to cause vibration for complete filling or emptying of the truck bed. Truck bed vibrators are often associated with dump trucks or mixers but are suitable for deployment on other vehicles (e.g., grain transport, waste disposal, etc.). Conventionally, such vibrators operate from 12V or 24V power sources. Often times, a vibrator is mounted to the truck bed and wired to both the truck battery and a control switch/panel disposed somewhere on the truck (e.g., within the cab, on the side of the truck, etc.). Therefore, a system and method for installing and wirelessly controlling a vibrator on a truck bed or on another suitable equipment location represents an improvement in the art.
The description provided in the background section should not be assumed to be prior art merely because it is mentioned in or associated with the background section. The background section may include information that describes one or more aspects of the subject technology.
According to an aspect of this disclosure, a remote vibrator system includes a vibrator mounted to a container and a controller comprising a communication module. The remote vibrator system is configured such that the vibrator and the controller are operatively connected to a power source. The remote vibrator system also includes at least one remote control unit for controlling operation of the vibrator via wireless communication with the controller.
The remote vibrator system of this aspect may be further configured such that the at least one remote control unit is operatively connected to the power source.
The remote vibrator system of this aspect may be further configured such that the at least one remote control unit comprises at least one additional power source.
The remote vibrator system of this aspect may be further configured such that the container is associated with a vehicle having a vehicle cabin, and the power source is associated with the vehicle.
The remote vibrator system of this aspect may be further configured such that the controller is electrically connected to the power source without penetrating the vehicle cabin.
The remote vibrator system of this aspect may be further configured such that the at least one remote control unit is operable inside and outside the vehicle cabin.
The remote vibrator system of this aspect may be further configured such that the controller is electrically connected to the vibrator, and the at least one remote control unit commands the controller to supply electrical power to the vibrator in response to a button push.
The remote vibrator system of this aspect may be further configured such that the at least one remote control unit communicates with the controller by a wireless communications protocol.
The remote vibrator system of this aspect may be further configured such that the wireless communications protocol comprises one of radio frequency (RF), Zigbee, Bluetooth, Wi-Fi, and near field communications.
According to another aspect of the present disclosure, a method of remotely controlling a container vibrator includes the steps of mounting a vibrator to a container, such that the container is associated with a vehicle having a vehicle cabin, operatively connecting the vibrator to a wireless controller and a power source disposed outside of the vehicle cabin, and communicatively coupling the vibrator with a remote control device via the wireless controller. The method of remotely controlling a container vibrator in accordance with this aspect may further be performed such that the communicative coupling implements a wireless communication protocol. Also, the method of remotely controlling a container vibrator may include operating the remote control device to activate and deactivate the vibrator.
The method of remotely controlling a container vibrator in accordance with this aspect may further be performed such that the remote control device is operated from within the vehicle cabin.
The method of remotely controlling a container vibrator in accordance with this aspect may further be performed such that the remote control device is operated from a position remote from the vehicle, the vibrator, and the container.
The method of remotely controlling a container vibrator in accordance with this aspect may further be performed such that the remote control device is operated without a wired connection to the vibrator extending into the vehicle cabin.
The method of remotely controlling a container vibrator in accordance with this aspect may further be performed such that the remote control device is operated from a position remote from the vehicle, the vibrator, and the container.
The method of remotely controlling a container vibrator in accordance with this aspect may further be performed such that the remote control device is a mobile device.
According to yet another aspect of the present disclosure, a transportation system includes a vehicle and a storage container, a vibrator disposed proximal the storage container, a wireless controller in electrical communication with the vibrator, and a remote control unit communicatively coupled to the wireless controller. The transportation system may further be configured such that the remote control unit communicates with the wireless controller via a wireless communication protocol to control electrical power supplied to the vibrator.
The transportation system may further be configured such that the wireless controller is disposed within a waterproof housing.
The transportation system may further be configured such that the wireless controller supplies power to the vibrator at in response to a command transmitted by the remote control unit.
The transportation system may further be configured such that the storage container comprises an agricultural trailer.
The transportation system may further be configured such that the vehicle is a tractor.
Other aspects and advantages of the present invention will become apparent upon consideration of the following detailed description and the attached drawings wherein like numerals designate like structures throughout the specification.
The accompanying drawings, which are included to provide further understanding and are incorporated in and constitute a part of this specification, illustrate disclosed embodiments and together with the description serve to explain the principles of the disclosed embodiments. In the drawings:
In one or more implementations, not all of the depicted components in each figure may be required, and one or more implementations may include additional components not shown in a figure. Variations in the arrangement and type of the components may be made without departing from the scope of the subject disclosure. Additional components, different components, or fewer components may be utilized within the scope of the subject disclosure.
The detailed description set forth below is intended as a description of various implementations and is not intended to represent the only implementations in which the subject technology may be practiced. As those skilled in the art would realize, the described implementations may be modified in various different ways, all without departing from the scope of the present disclosure. Accordingly, the drawings and description are to be regarded as illustrative in nature and not restrictive.
Generally, the present disclosure details, with reference to
As shown in
In conventional vibrator configurations a control box with an on/off switch is mounted within a truck/tractor cabin, outside a truck/tractor cabin, or elsewhere along a truck bed or agricultural trailer. When the on/off switch is mounted within a truck cabin, the cabin must be penetrated to facilitate installation so that a conventional wired connection is completed between the on/off switch and a hardwire-controlled vibrator. Alternatively, conventional vibrator controls are mounted outside of a truck cabin or along a truck bed (often times within close proximity to the wired vibrator itself). In contrast, the presently described remote vibrator system 100 provides remote operation, via a wireless connection between the one or more remote control units 122 and the wireless controller 120 such that the remote vibrator 104 may be operated without exiting a truck cabin, and installation of the remote vibrator system 100 may be carried out without penetrating the truck cabin.
Referring to
A schematic of the control circuit 124 is further detailed in
In the example of
Referring now to the example of
The remote vibrator 104 and the wireless controller system 102 combine to improve control of the remote vibrator 104 by making control simpler and requiring fewer hardware component and shorter hardware installation. Specifically, the presently disclosed remote vibrator system 100 eliminates the need for an entire circuit and housing structure of the conventional control mechanism for a truck bed vibrator. By eliminating a controls box mounted within a truck/tractor cabin, installation time is significantly reduced because installation of the presently described remote vibrator system 100 does not require penetration of the truck/tractor cabin. Instead, power may be sourced from a truck or tractor battery accessible via an engine hood or an electrical connector commonly available for trailer hook-up. When a conventional truck bed vibrator hardwired controller is installed within a truck cabin, the penetration of the cabin, mounting of the hardwired controller, and provision of power to the controller through the truck cabin are all truck cabin specific (e.g., some truck cabins may be penetrated at one point but not at another, mounting requires differing brackets based on truck cabin mounting location, etc.). Therefore, the presently disclosed remotely controlled vibrator system 100 decreases the cost, time, and disruption caused by outfitting or retrofitting and container and vehicle cabin with a vibration system. While the remote vibrator system 100 significantly reduces the complexity of hardware installation as compared to a conventional truck bed vibrator, the system 100 also improves control by providing for remote control from within a vehicle cabin or remote from the container 106 and vehicle cabin, and/or a combination of both (e.g., a user starts vibration from within the cabin, exits the cabin, and deactivates the remote vibrator 104 upon observation of the vibrated container 106).
The embodiment(s) described above may be combined in full or in part, with any alternative embodiment(s) described.
The disclosed systems and methods can be implemented with an electronics system, using, for example, software, hardware (e.g., passive and/or active electronic components), and/or a combination of both, either with a dedicated microcontroller, integrated into another entity (e.g., communications device), or distributed across multiple entities (e.g., partially in the remote control unit and partially within the wireless controller). According to one aspect of the present disclosure, the disclosed system can be implemented using a number of active and/or passive electronic components in response to a processor executing one or more sequences of one or more instructions contained in memory. Such instructions may be read into memory from another machine-readable medium, such as a data storage device. Execution of the sequences of instructions contained in main memory causes the processor to implement the initiation and communication features described herein. One or more processors in a multi-processing arrangement may also be employed to execute the sequences of instructions contained in memory. In alternative implementations, hard-wired circuitry may be used in place of or in combination with software instructions to implement various implementations of the present disclosure. Thus, implementations of the present disclosure are not limited to any specific combination of hardware circuitry and software (e.g., different remote control units, wireless controllers, and remote vibrators may be used and/or combined).
Numerous modifications to the present disclosure will be apparent to those skilled in the art in view of the foregoing description. Preferred embodiments of this disclosure are described herein, including the best mode known to the inventors for carrying out the disclosure. It should be understood that the illustrated embodiments are exemplary only and should not be taken as limiting the scope of the disclosure. In addition, apparatus aspects may be applied to method aspects, and vice versa. Furthermore, any, some and/or all features in one aspect can be applied to any, some and/or all features in any other aspect, in any appropriate combination. It should also be appreciated that particular combinations of the various features described in and defined by any aspects of the present disclosure may be implemented and/or supplied and/or used independently.
A reference to an element in the singular is not intended to mean “one and only one” unless specifically stated, but rather “one or more.” The term “some” refers to one or more. Underlined and/or italicized headings and subheadings are used for convenience only, do not limit the subject technology, and are not referred to in connection with the interpretation of the description of the subject technology. Relational terms such as first and second and the like may be used to distinguish one entity or action from another without necessarily requiring or implying any actual such relationship or order between such entities or actions. All structural and functional equivalents to the elements of the various configurations described throughout this disclosure that are known or later come to be known to those of ordinary skill in the art are expressly incorporated herein by reference and intended to be encompassed by the subject technology. Moreover, nothing disclosed herein is intended to be dedicated to the public regardless of whether such disclosure is explicitly recited in the above description.
Numerous modifications to the present disclosure will be apparent to those skilled in the art in view of the foregoing description. Preferred embodiments of this disclosure are described herein, including the best mode presently known for carrying out the disclosure. It should be understood that the illustrated embodiments are exemplary only, and should not be taken as limiting the scope of the disclosure.
