Patent Grant
11168448
This application is a 35 U.S.C. § 371 national stage application of PCT International Application No. PCT/US2017/038071 filed on Jun. 19, 2017, the disclosure and content of which are incorporated by reference herein in their entirety.
The present disclosure relates to the field of compaction machines, and more particularly, to vibratory eccentrics for compaction machines.
Certain soil compaction machines may operate with a vibratory eccentric system that assists in the compaction of a substrate, such as, for example, soil or asphalt. Depending on the substrate type and/or requirements of the job, an operator of the compaction machine may select from drum configurations that provide a desired compaction. Compaction vibration may often times be adjusted, for example, by adjusting a speed or frequency at which an eccentric mass(es) rotates. Additionally, often times, the vibrational impact force or amplitude may be adjustable.
In some designs, the amplitude is adjusted by the provision of a rotatable joint that connects an inner secondary eccentric mass to an outer primary eccentric mass. The rotatable joint allows relative phase changes between the primary and secondary weight about an axis of rotation. Due to the forces involved during the operation of such vibratory eccentric systems, the rotatable joint between the primary and secondary weight is subject to significant wear and risk of failure.
Some embodiments of the present invention may be directed to an improved vibratory eccentric system for compaction machines.
According to one embodiments of inventive concepts, an eccentric assembly for a compaction machine may include an outer eccentric mass and first and second inner eccentric masses. A length of the outer eccentric mass is in a direction of an axis of rotation of the outer eccentric mass. The first inner eccentric mass is rotatably connected to the outer eccentric mass by a first joint, and the second inner eccentric mass is rotatably connected to the outer eccentric mass by a second joint. More particularly, the first and second inner eccentric masses are separate, and the first and second joints are separate.
According to other embodiments of inventive concepts, a compaction machine may include a chassis, a drum, an eccentric assembly mounted inside the drum, and a vibration motor coupled to the eccentric assembly. The drum is rotatably connected to the chassis to allow rotation of the drum over a work surface. The eccentric assembly includes an outer eccentric mass, a first inner eccentric mass, and a second inner eccentric mass. A length of the outer eccentric mass is in a direction of an axis of rotation of the outer eccentric mass. The first inner eccentric mass is rotatably connected to the outer eccentric mass by a first joint. The second inner eccentric mass is rotatably connected to the outer eccentric mass by a second joint. Moreover, the first and second inner eccentric masses are separate, and the first and second joints are separate. The vibration motor is configured to rotate the outer eccentric mass in a first direction about the axis of rotation of the outer eccentric mass so that the first and second inner eccentric masses move to respective first positions relative to the outer eccentric mass to provide high amplitude vibration, and the vibration motor is configured to rotate the outer eccentric mass in a second direction about the axis of rotation of the outer eccentric mass so that the first and second inner eccentric masses move to respective second positions relative to the outer eccentric mass to provide low amplitude vibration.
According to one aspect, an eccentric assembly for a compaction machine includes an outer eccentric mass and first and second inner eccentric masses. A length of the outer eccentric mass is in a direction of an axis of rotation of the outer eccentric mass. The first inner eccentric mass is rotatably connected to the outer eccentric mass by a first joint, and the second inner eccentric mass is rotatably connected to the outer eccentric mass by a second joint. More particularly, the first and second inner eccentric masses are separate, and the first and second joints are separate.
The first and second joints may be spaced apart in the direction of the axis of rotation of the outer eccentric mass, the first joint may be aligned with a center of mass of the first inner eccentric mass, and the second joint may be aligned with a center of mass of the second inner eccentric mass. The first joint may be a first double shear joint, and the second joint may be a second double shear joint.
The first double shear joint may include a first tab extending from the outer eccentric mass in a direction orthogonal with respect to the axis of rotation, and the second double shear joint may include a second tab extending from the outer eccentric mass in a direction orthogonal with respect to the axis of rotation. The first double shear joint may include third and fourth tabs extending from the first inner eccentric mass to opposite sides of the first tab and a first pin extending through the first, third, and fourth tabs. Similarly, the second double shear joint may include fifth and sixth tabs extending from the second inner eccentric mass to opposite sides of the second tab and a second pin extending through the second, fifth, and sixth tabs. Moreover, the first pin may define an axis of rotation of the first double shear joint that is parallel with the axis of rotation of the outer eccentric mass, and the second pin may define an axis of rotation of the second double shear joint that is parallel with the axis of rotation of the outer eccentric mass,
The eccentric assembly may also include first and second stops extending from the outer eccentric mass. The first stop may be longitudinally centered with respect to the first joint and with respect to the center of mass of the first inner eccentric mass. The second stop may be longitudinally centered with respect to the second joint and with respect to the center of mass of the second inner eccentric mass, and the first and second stops may be spaced apart. A line of action of the first stop may extend through the center of mass of the first inner eccentric mass and orthogonal to the axis of rotation of the first joint, and a line of action of the second stop may extend through the center of mass of the second inner eccentric mass and orthogonal to the axis of rotation of the second joint.
The outer eccentric mass may have a recess. The first and second inner eccentric masses may be configured to move to respective first positions seated in the recess of the outer eccentric mass and spaced apart from the respective first and second stops responsive to rotation of the outer eccentric mass in a first direction about the axis of rotation of the outer eccentric mass. The first and second inner eccentric masses may be configured to move to respective second positions against the respective first and second stops responsive to rotation of the outer eccentric mass in a second direction about the axis of rotation of the outer eccentric mass.
In addition, first and second mounting journals may extend from opposite ends of the outer eccentric mass, with the first and second mounting journals being aligned with the axis of rotation of the outer eccentric mass.
The eccentric assembly may further include a third inner eccentric mass between the first and second inner eccentric masses. The third inner eccentric mass may be rotatably connected to the outer eccentric mass by a third joint. Moreover, the first, second, and third inner eccentric masses may be separate, and the first, second, and third joints may be separate. The first, second, and third inner eccentric masses may have a same mass, or the third inner eccentric mass may have a mass that is different than that of the first and second inner eccentric masses.
According to another aspect, a compaction machine may include a chassis, a drum, an eccentric assembly mounted inside the drum, and a vibration motor coupled to the eccentric assembly. The drum is rotatably connected to the chassis to allow rotation of the drum over a work surface. The eccentric assembly includes an outer eccentric mass, a first inner eccentric mass, and a second inner eccentric mass. A length of the outer eccentric mass is in a direction of an axis of rotation of the outer eccentric mass. The first inner eccentric mass is rotatably connected to the outer eccentric mass by a first joint. The second inner eccentric mass is rotatably connected to the outer eccentric mass by a second joint. Moreover, the first and second inner eccentric masses are separate, and the first and second joints are separate. The vibration motor is configured to rotate the outer eccentric mass in a first direction about the axis of rotation of the outer eccentric mass so that the first and second inner eccentric masses move to respective first positions relative to the outer eccentric mass to provide high amplitude vibration, and the vibration motor is configured to rotate the outer eccentric mass in a second direction about the axis of rotation of the outer eccentric mass so that the first and second inner eccentric masses move to respective second positions relative to the outer eccentric mass to provide low amplitude vibration.
The first and second joints may be spaced apart in the direction of the axis of rotation of the outer eccentric mass, the first joint may be aligned with a center of mass of the first inner eccentric mass, and the second joint may be aligned with a center of mass of the second inner eccentric mass. The first joint may be a first double shear joint, and the second joint may be a second double shear joint. The first double shear joint may include a first tab extending from the outer eccentric mass in a direction orthogonal with respect to the axis of rotation, and the second double shear joint may include a second tab extending from the outer eccentric mass in a direction orthogonal with respect to the axis of rotation. The first double shear joint may include third and fourth tabs extending from the first inner eccentric mass to opposite sides of the first tab and a first pin extending through the first, third, and fourth tabs, and the second double shear joint may include fifth and sixth tabs extending from the second inner eccentric mass to opposite sides of the second tab and a second pin extending through the second, fifth, and sixth tabs. The first pin may define an axis of rotation of the first double shear joint that is parallel with the axis of rotation of the outer eccentric mass, and the second pin may define an axis of rotation of the second double shear joint that is parallel with the axis of rotation of the outer eccentric mass.
The eccentric assembly may further include first and second stops extending from the outer eccentric mass. The first stop may be longitudinally centered with respect to the first joint and with respect to the center of mass of the first inner eccentric mass. The second stop may be longitudinally centered with respect to the second joint and with respect to the center of mass of the second inner eccentric mass, and the first and second stops may be spaced apart. A line of action of the first stop may extend through the center of mass of the first inner eccentric mass and orthogonal to the axis of rotation of the first joint, and a line of action of the second stop may extend through the center of mass of the second inner eccentric mass and orthogonal to the axis of rotation of the second joint.
The outer eccentric mass may have a recess, the first and second inner eccentric masses may be configured to move to the respective first positions seated in the recess of the outer eccentric mass and spaced apart from the respective first and second stops responsive to rotation of the outer eccentric mass in the first direction to provide the high amplitude vibration. The first and second inner eccentric masses may be configured to move to the respective second positions against the respective first and second stops responsive to rotation of the outer eccentric mass in the second direction to provide the low amplitude vibration.
The eccentric assembly may also include first and second mounting journals extending from opposite ends of the outer eccentric mass with the first and second mounting journals being aligned with the axis of rotation of the outer eccentric mass. In addition, the compaction machine may include a coupling between the second journal and the and the vibration motor, with the coupling providing drive input from the vibration motor to the eccentric assembly.
The compaction machine may also include a drive motor coupled with a second drum and/or a traction wheel to propel the compaction machine, and a driver station on the chassis including a steering mechanism to allow a driver to control operation of the compaction machine.
According to still another aspect, a drum assembly for a compaction machine may include a drum, an eccentric assembly mounted inside the drum, and a vibration motor coupled to the eccentric assembly. The eccentric assembly includes an outer eccentric mass, a first inner eccentric mass, and a second inner eccentric mass. A length of the outer eccentric mass is in a direction of an axis of rotation of the outer eccentric mass. The first inner eccentric mass is rotatably connected to the outer eccentric mass by a first joint. The second inner eccentric mass is rotatably connected to the outer eccentric mass by a second joint. Moreover, the first and second inner eccentric masses are separate, and the first and second joints are separate. The vibration motor is configured to rotate the outer eccentric mass in a first direction about the axis of rotation of the outer eccentric mass so that the first and second inner eccentric masses move to respective first positions relative to the outer eccentric mass to provide high amplitude vibration, and the vibration motor is configured to rotate the outer eccentric mass in a second direction about the axis of rotation of the outer eccentric mass so that the first and second inner eccentric masses move to respective second positions relative to the outer eccentric mass to provide low amplitude vibration.
According to still another aspect, an eccentric assembly for a compaction machine includes an outer eccentric mass and an inner eccentric mass. A length of the outer eccentric mass is in a direction of an axis of rotation of the outer eccentric mass. The inner eccentric mass is rotatably connected to the outer eccentric mass by a double shear joint that is aligned with a center of mass of the inner eccentric mass.
Other eccentric assemblies, drums, and compaction machines according to aspects or embodiments will be or become apparent to those with skill in the art upon review of the following drawings and detailed description. It is intended that all such additional eccentric assemblies, drums, and compaction machines be included within this description and protected by the accompanying claims. Moreover, it is intended that all aspects and embodiments disclosed herein can be implemented separately or combined in any way and/or combination.
The accompanying drawings, which are included to provide a further understanding of the disclosure and are incorporated in a constitute a part of this application, illustrate certain non-limiting embodiments of inventive concepts. In the drawings:
Inventive concepts will now be described more fully hereinafter with reference to the accompanying drawings, in which examples of embodiments of inventive concepts are shown. Inventive concepts may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of present inventive concepts to those skilled in the art. It should also be noted that these embodiments are not mutually exclusive. Components from one embodiment may be tacitly assumed to be present/used in another embodiment. Any two or more embodiments described below may be combined in any way with each other. Moreover, certain details of the described embodiments may be modified, omitted, or expanded upon without departing from the scope of the described subject matter.
According to one aspect of the present invention, vibration motor 21 is configured to rotate the eccentric assembly 23 in a first direction to provide high amplitude vibration and in a second direction that is opposite the first direction to provide low amplitude vibration. Vibrations generated by the rotation of the eccentric assembly increase the force F the compacting surface (i.e., drum 12) exerts on the work surface 15 (e.g., soil, asphalt, etc.) and provides improved compaction.
Outer eccentric mass 31 may include an elongate recess therein with the recess being substantially co-directional with the length of the outer eccentric mass. Stops 41 and 43 may extend from outer eccentric mass 31. Accordingly, inner eccentric masses 33 and 35 may be connected to rotate against a wall 34 of the outer eccentric mass 31 in the recess in a high amplitude orientation (as shown in
For low amplitude vibration, vibration motor 21 is configured to rotate outer eccentric mass 31 in a second direction (indicated by the rotational arrow of
With inner eccentric masses 33 and 35 in low amplitude positions against respective stops 41 and 43, a line of action 45 of each stop 41 and 43 extends through the center of mass 46 of the respective inner eccentric mass and orthogonal to the axis of rotation of the respective joint as shown in
As shown in
As shown in
The double shear joint design of
By providing multiple inner eccentric masses, double shear joints for each inner eccentric mass, and/or raised stops for the low amplitude operation, stress on the joint pins may be reduced thereby reducing pin failure and/or allowing reduced pin size/material (i.e., less expensive pins may be used). Raised stops 41 and 43 for low amplitude operation may reduce impact load on the joint pins when the respective inner eccentric masses contact the respective stops 41 and 43. By supporting joint pins in double shear using tabs as discussed above, bending load on the pins may be reduced. By providing separate inner eccentric masses 33 and 35, the joint pins for the respective inner eccentric masses may be isolated from each other to thereby reduce bending load on the joint pins due to deflection of a longer inner eccentric mass and/or deflection of the outer eccentric mass. Use of a split inner eccentric mass and loose fit joint pins may also increase ease of assembly and/or serviceability.
As shown in
In addition, efficient use of mass in shaping of the outer eccentric mass 31 and inner eccentric masses 33 and 35 may provide improved efficiency of use with reduced power draw and thus reduced fuel consumption without reducing functional performance. Accordingly, design flexibility for a compaction machine 10 may be increased by allowing use of smaller and/or more efficient components (e.g., for hydraulic and/or powertrain systems).
Moreover, while two inner eccentric masses are discussed by way of example, eccentric assemblies may include any number of inner eccentric masses according to some embodiments of inventive concepts. For example, three inner eccentric masses may be used with one outer eccentric mass, and a separate double shear joint and low amplitude stop may be provided for each of the three inner eccentric masses. According to some other embodiments, a double shear joint and/or stop may be used according to some embodiments in an eccentric assembly with only one inner eccentric mass. In such a system, the double shear joint and/or low amplitude stop could be centered with respect to the center of mass of the single inner eccentric mass.
Third inner eccentric mass 73, for example, may be useful for a larger eccentric assembly where use of only two eccentric masses might require lengths that are longer than desired. Moreover, a size/mass of inner eccentric mass 73 (in the middle) may be different than sizes of inner eccentric masses 33 and 35 while still maintaining symmetry of the eccentric assembly. For example, a mass/length of inner eccentric mass 73 may be less than that of inner eccentric masses 33 and 35 as shown in
In the above-description of various embodiments of the present disclosure, it is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of this specification and the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
When an element is referred to as being “connected”, “coupled”, “responsive”, “mounted”, or variants thereof to another element, it can be directly connected, coupled, responsive, or mounted to the other element or intervening elements may be present. In contrast, when an element is referred to as being “directly connected”, “directly coupled”, “directly responsive”, “directly mounted” or variants thereof to another element, there are no intervening elements present. Like numbers refer to like elements throughout. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. Well-known functions or constructions may not be described in detail for brevity and/or clarity. The term “and/or” and its abbreviation “/” include any and all combinations of one or more of the associated listed items.
It will be understood that although the terms first, second, third, etc. may be used herein to describe various elements/operations, these elements/operations should not be limited by these terms. These terms are only used to distinguish one element/operation from another element/operation. Thus a first element/operation in some embodiments could be termed a second element/operation in other embodiments without departing from the teachings of present inventive concepts. The same reference numerals or the same reference designators denote the same or similar elements throughout the specification.
As used herein, the terms “comprise”, “comprising”, “comprises”, “include”, “including”, “includes”, “have”, “has”, “having”, or variants thereof are open-ended, and include one or more stated features, integers, elements, steps, components or functions but do not preclude the presence or addition of one or more other features, integers, elements, steps, components, functions or groups thereof. Furthermore, as used herein, the common abbreviation “e.g.”, which derives from the Latin phrase “exempli gratia,” may be used to introduce or specify a general example or examples of a previously mentioned item, and is not intended to be limiting of such item. The common abbreviation “i.e.”, which derives from the Latin phrase “id est,” may be used to specify a particular item from a more general recitation.
Persons skilled in the art will recognize that certain elements of the above-described embodiments may variously be combined or eliminated to create further embodiments, and such further embodiments fall within the scope and teachings of inventive concepts. It will also be apparent to those of ordinary skill in the art that the above-described embodiments may be combined in whole or in part to create additional embodiments within the scope and teachings of inventive concepts. Thus, although specific embodiments of, and examples for, inventive concepts are described herein for illustrative purposes, various equivalent modifications are possible within the scope of inventive concepts, as those skilled in the relevant art will recognize. Accordingly, the scope of inventive concepts is determined from the appended claims and equivalents thereof.
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