Vibratory mold system for concrete products

Information

  • Patent Grant
  • 6764294
  • Patent Number
    6,764,294
  • Date Filed
    Wednesday, May 29, 2002
    22 years ago
  • Date Issued
    Tuesday, July 20, 2004
    20 years ago
  • Inventors
  • Original Assignees
  • Examiners
    • Mackey; James P.
    • Heckenberg; Donald
    Agents
    • Reising, Ethington, Barnes, Kisselle Learman, P.C.
Abstract
A concrete product molding machine supports a mold with a vertically extending mold cavity. A pallet support is mounted for lifting movement to dispose a pallet to close the cavity. Attachment structure extends from the mold to rest on frame surfaces prior to being moved upwardly to provide a clearance for vertical vibration of the mold. Mechanism vibrates the mold in a vertical path having lateral x and y axis vibration components. A guidance pin receiver is carried by the support attachment structure and a pin carrier assembly on the machine frame carries a vertically reciprocal guidance pin movable from a remote position up into the pin receiver. A vibration limiter is disposed laterally to the pin for limiting at least one of the lateral vibration components and a motor operated mechanism is coupled to the pin for moving the pin vertically.
Description




BACKGROUND OF THE INVENTION




The invention relates particularly to concrete molding machines having molds which are vibrated to densify the concrete mix in the molds. Machines of this character utilize molds which are open at their upper and lower ends and are supported in the machine in a manner to accommodate their vibration. The lower ends of the molds are normally closed by pallets which are supported on a pallet receiver which is movable up to cause the pallet to close the lower end of the mold and to lift it slightly from its mold frame supports and support it for vibration. The pallet receiver frame is provided with resilient members which support the pallet and isolate the vibration. Following charging of a concrete mix to the upper end of the mold and vibration of the mold to compact the wet concrete mix material in the mold, a stripper head is moved downwardly through the mold cavity simultaneously with movement of the pallet receiver downwardly to strip the molded product from the mold. In today's high production machines, the entire cycle may be completed in a matter of seconds.




Molding machinery of this general character is well known and disclosed, for example, in the present assignee's U.S. Pat Nos. 3,545,053; 4,235,580; and 5,952,015, all of which I incorporate herein by reference. Also incorporated herein by reference, is U.S. Pat. No. 4,941,813, which depicts a mold guidance system used on some of the present assignee's machines, as well as another version thereof. Also know is a mold lock system wherein each vertical guide pin on which the mold moves up and down in its vibration can be moved in one lateral direction by a horizontal adjustment screw carried by one of the mold side bars. Bearing pads are provided between the screw and mold side bar and between the frame and mold side bar in lateral alignment with the screw and are referred to respectively as the front mold lock liner and the mold throat liner. To my knowledge, all such pin systems which guide the mold when it is vibrating require manual unfastening and refastening manipulation when molds are to be changed.




During the operation of such machines, a number of different products are normally manufactured on the machine in production runs of various duration, and the molds must be changed to produce such differing concrete products. Molds of this type for producing relatively heavy concrete products, such as concrete blocks, are very large and may weigh in the neighborhood of 4,000 pounds. When a mold is to be changed, present machines require the manual removal of pins and any associated changing mechanisms from the mold to be replaced before it can be moved out of the machine, and then the manual reassembly of such mechanism after a replacement mold is transferred to the machine, before the machine can be placed into operation again.




SUMMARY OF THE INVENTION




The improved machine of the present invention provides powered mechanism for automatically removing the mold guidance pins from operating position to enable the mold to be transferred out of the machine and a replacement mold to then be placed in the machine without impediment.




In the method of practicing the present invention, remotely energized powered mechanism removes mold alignment members downwardly out of the path of the mold from a locked position in which they function as alignment pins for the mold during the vibration cycle and restrain and dampen the lateral components of vibration. Then, after replacement of the mold, the guidance members are automatically replaced with the act of simply energizing the powered member.




One of the prime objects of the present invention is to provide an improved concrete product molding machine which requires much less machine downtime for changeover of the molds.




Another object of the invention is to provide a high production, concrete product molding machine incorporating guidance mechanism which speeds up the product producing process.




A further object of the invention is to provide a durable, heavy duty machine which adequately restrains and dampens lateral components of the vibration.




Still another object of the invention is to provide such a machine with an improved mold guidance mechanism that effectively resists the application of excessive vibratory loads to the machine frame which progressively cause the metal fatigue and failure of parts of the frame and mold, and the consequent costs involved in replacement and machine downtime.




Still another object of the invention is to provide a pin guidance system which automatically locks in position and is not dependent upon human efficiency in the refastening of guidance pins.




Still another object of the invention is to provide an improved machine in which the mold is not as rigidly laterally restrained and mold wear is substantially reduced with the result that the molds will have a longer operational life.




Still another object of the invention is to provide a machine which produces quality concrete blocks and other concrete products in a rapid and efficient manner.




Other objects and advantages of the invention will become apparent with reference to the accompanying drawings and the accompanying descriptive matter.











GENERAL DESCRIPTION OF THE DRAWINGS




The presently preferred embodiment of the invention is disclosed in the following description and in the accompanying drawings, wherein:





FIG. 1

is a schematic front elevational view of a prior art machine with the stripping head in raised position and certain components omitted in the interest of convenience and clarity;





FIG. 2

is a similar schematic side elevational view of the prior art machine with certain parts omitted for the sake of convenience and clarity, the view in this case being taken with the stripper head in a lowered position;





FIG. 3

is a perspective side elevational view illustrating an improved automatically operable guidance pin restraint system constructed in accordance with the invention in position on the machine frame;





FIG. 3A

is a schematic side elevational view thereof;





FIG. 4

is an enlarged schematic side elevational view of the spreader assembly utilized in the system at each end of a mold;





FIG. 5

is a top plan view thereof;





FIG. 6

is an end elevational view of the pin guide mount secured to each end of the frame;





FIG. 7

is a side elevational view thereof;





FIG. 8

is an elevational view of a guidance pin;





FIG. 9

is a perspective schematic side elevational view of certain elements of a presently preferred embodiment of the guidance pin restraint mechanism, the pin, and its associated toggle mechanism, being indicated in chain lines;





FIG. 10

is an enlarged side elevational view thereof, with powered operating elements being shown in diagrammatic lines;





FIG. 11

is a top plan view thereof; and





FIG. 12

is an end elevational view thereof;





FIG. 13

is an enlarged perspective plan view of the upper guide mid-block;





FIG. 14

is an end elevational view thereof;





FIG. 15

is a perspective side elevational view of one of the end block members;





FIG. 16

is a side elevational view thereof;





FIG. 17

is an end elevational view thereof;





FIG. 18

is a top plan view thereof;





FIG. 19

is an enlarged perspective elevational view of the lower mid guide block only;





FIG. 20

is an end elevational view thereof; and





FIG. 21

is an enlarged schematic sectional side elevational view of an elastomeric isolator.











DETAILED DESCRIPTION OF THE DRAWINGS




Referring now more particularly to the drawings, and in the first instance to

FIGS. 1 and 2

, for a general disclosure of a prior art concrete product or block making machine of the general character involved in the invention, a base


1


is shown as provided with an upstanding frame including spaced apart frame members


2


and


3


. The frame members


2


and


3


shown are the so-called inner frame members which are mounted on outer frame members (not shown) fixed to the base


1


, and which have some vertical sliding adjustment thereon. Between their upper and lower ends, the frame members


2


and


3


have forwardly projecting mold supporting arms


4


and


5


, respectively, on which the mold, generally designated M, is supported, before the molding operation takes place, on throat surfaces


6


and


7


which have flat horizontal support surfaces


8


and


9


.




Spanning the throats


6


and


7


and supported upon the surfaces


8


and


9


when the machine is at rest, is the frame


10


of the mold M, which has an open top and an open bottom, as usual. The interior of the mold M is shaped to correspond to the block or product, or a plurality of the blocks or products, of the kind to be molded, and a shroud


12


is carried by the mold member


10


and surrounds the open top of the mold M.




At opposite ends of the mold frame


10


, are secured a pair of fore and aft extending base or lower plates


13


. These plates may be references as mold support attachment structure. At the forward end of each plate is fixed a bushing


14


. Parallel to, but spaced above each plate


13


, is a corresponding upper plate


15


at the forward end of which is fixed a block


16


from which a guide pin


17


extends to be slideably accommodated, and held so as to be substantially laterally restrained, in the companion bushing


14


. Upper plates


15


are secured to the lower ends of vertical supports


18


which constitute parts of the machine frame and form slide guides for a stripper frame or frame assembly


19


, which is vertically reciprocable in the usual manner thereon.




The vertically moving stripper frame


19


, which can be driven vertically by cam structure, supports a stripper head


20


, which is of such size and shape as to fit snugly, but slideably, within the mold's cavity or cavities


11


. The mold frame


10


normally rests upon the surfaces


8


and


9


of the throats


6


and


7


when the machine is not in operation, but is capable of vertical vibrating movement when pushed upwardly off the surfaces


8


and


9


, and is guided in such movement by the guide pins


17


. As is conventional, mold frame


10


is fitted with motor driven vibrators, diagrammatically shown at


23


, for the purpose of vibrating the mold M and densifying the concrete mix charge which is supplied thereto.




The molding machine includes a pallet support or receiver


25


comprising an upper plate


26


fitted with resilient pads


27


, atop which a metal pallet


28


may be supported to form a removable bottom for the mold M. The upper plate


26


has a depending skirt


29


, within which is accommodated the upper end of a pair of downwardly tapering support arms


30


. The upper ends of the arms


30


are fixed to the plate


26


and the lower ends of the arms are welded to a transverse pallet receiver beam or frame, generally designated


33


, which spans the frame members


2


and


3


at the front of the machine. The arms


30


and the beam


33


thus are movable vertically as a unit in a manner and for a purpose presently to be explained. The beam


33


constitutes a motion transmitting means for the pallet receiver plate


26


and its associated structure.




The vertical movements of the stripper frame


19


and the pallet receiver frame


33


may be effected by the cam controlled conventional drive means illustrated diagrammatically in FIG.


2


. The drive means for the stripper frame at each end of the machine comprises a pair of motor driven cams


43


and


44


, which are engagable and disengagable with a pair of follower rollers


45


and


46


, respectively, journalled at one end of a bell crank


47


that is pivoted as at


48


to the machine frame at each end. The opposite end of the crank


47


is pivotally connected, as at


47




a


, by linkage


49


at each end of the machine to the stripper frame


19


to effect upward and downward vertical movements of the latter according to the contours of the cams


43


and


44


.




The drive means for the pallet receiver frame


33


at each end of the machine comprises a motor driven cam


50


in engagement with the follower


51


, journalled at one end of a bell crank


52


that is pivoted to the machine frame at


53


. The opposite end of each crank


52


is pivotally connected at


54




a


to the linkage


54


which connects to the pallet receiver frame


33


.




As is conventional, the stripper frame


19


and the pallet receiver frame


33


are provided with confronting pairs of adjustable stops


55


and


56


at each end of the machine operable to limit relative movement of such frames toward one another for the purpose of controlling the height of the block or product formed in the mold


11


. After filling of the mold by a feeder device, clamping of the pallet


28


to the bottom of the mold, and the lifting of the mold off the throats by a slight continued upward movement of the pallet receiver


33


, the vibrators


23


are operated to vibrate the mold frame, thereby effecting even distribution and compaction of the concrete mix throughout the mold


11


.




The stripper head frame


19


is lowered by its drive means and controlled so as to cause the stripper head


20


to enter the mold


11


to the level permitted by the stop members


55


and


56


. Thereafter vibration of the mold is discontinued and there is a downward movement of the stripper head and the pallet receiver a distance sufficient to enable the molded block to be pushed through the mold to a level below that of the bottom of the mold. Thereafter, the stripper head frame


19


and the receiver frame


33


are restored upwardly and downwardly, respectively, to initial position by their respective cams.




In

FIG. 3

, I have shown one of the frame support arms and mold arms fragmentarily and utilized the same numbers as previously in connection with similar parts. Only one of the frame mold support arms and one end of the mold are depicted, but it is to be understood that the other frame mold support arm and opposite end of the mold are mirror identical in construction and so is the mold guidance system. For this reason, it will be unnecessary to repeat the same disclosure for the other end of the machine.




In

FIG. 3

, the mold


10


is shown as having endwisely projecting support arms


10




a


, which are received upon the mold throat support surface


9


of the frame mold support arm


5


. One or more of the arms


10




a


may be referenced as support attachment structure. Provided to connect and rigidify the mold arms


10




a


at each end of the machine, is the spreader assembly (FIGS.


4


and


5


), generally designated


57


, which includes side bars


58


, fixed to a back gusset plate


59


, and bolted to the arms


10




a


as at


60


. The spreader assembly


57


also includes a bottom plate member


61


(

FIG. 4

) fixed to the end members


58


and back member


59


, which is cut away as at


62


.




It is to be noted that the cut-away portion


62


defines a rearwardly extending wall


62




a


(FIG.


5


), a curvilinear portion


62




b


, and a rear wall


62




c


. A pair of upright walls


63


are fixed on base plate member


61


on opposite sides of the cutout portion


62




a


. Provided within the enclosure formed by the walls


63


, is a solid vibration damping synthetic plastic block


64


which may be provided with side and rear spacers or shims


65


as necessary to locate it precisely. The block


64


preferably will be a polyurethane elastomer block but may be other non-foam members which have a spring rate in the range of 75 1 b/inch to 595 1 b/inch. Block or pad


64


may be referenced as a vibration limiter or a damper. The block


64


has a vertical bore or opening


66


to snugly receive a bushing


67


, and a further opening


68


rearward thereof to receive a spacer cylinder


69


. A top plate


70


spans the members


63


and is bolted to them as at


71


. A bolt


70




a


extends through the spacer


68


to removably anchor the block


64


to base plate


61


. It will be noted that the radius of curvilinear portion


62




b


is slightly less than the radius of the outer diameter of the bushing


67


so that the bushing


67


is supported on the base or bottom plate


61


. The entire assembly


57


or the supporting bottom plate


61


or the bushing


67


may be characterized as a pin receiving member.




Fixed to the frame member


5


is a guide block (FIGS.


6


and


7


), generally designated


73


, which includes a head portion


74


bolted to the frame member


5


as at


75


, back plate portion


76


, and a lower base portion


77


, bolted to the frame member


5


as at


78


. Base portion


77


has an upwardly facing slot


79


therein. An opening


80


(see

FIG. 7

) is provided for a bushing


81


fixed in the base portion


77


of the guide bar and an opening


82


is provided in the head portion


74


for fixedly receiving a bushing


83


. Support structure for the bushings


81


and


83


may be referenced as a pin carrier assembly.




Slideably received within the bushings


81


and


83


is a pin (see

FIG. 8

)


84


having a securing slot


85


therein. Pin


84


is moved upwardly and downwardly by a linkage mechanism, generally designated


86


, which may be referenced as motor operated mechanism and operated by a powered member in the form of a hydraulic cylinder


87


or other appropriate motor. The cylinder


87


shown is mounted on a cylinder bracket


88


fixed to the frame member


5


by bolts


89


, and has an opening (not shown) at its lower end for reception of a pin


90




a


, which pivotally supports the cylinder


87


, the cylinder


87


having a clevis lug


90


projecting rearwardly, within which the pin


90




a


is accommodated.




At its front end, the piston


87




a


of cylinder


87


mounts a clevis


91


supporting a pin


92


which pivotally connects an upper toggle link


93


and a lower toggle link


94


for hinged movement. The lower link


94


extends into the slot


86


in mount


73


and pivotally secures to the base member


79


of the mount via pin


79




b


extending through openings


79




a


. Upper link


93


is pivotally secured to a keeper plate


95


as at


95




a


, which is fixed in the slot


85


provided in pin


84


(FIG.


8


). The hydraulic cylinder


87


may be operated in the usual manner by depressing push button switches which operate a conventional solenoid operated hydraulic valve to forward or retract piston


87




a


, or in any other suitable manner.




The Operation




In

FIG. 3

, the piston cylinder


87


is shown in retracted position and it will be understood that the pin


84


is in lowered inoperative retracted position and is not received within the bushing


67


provided in block


64


. In the

FIG. 3

position, the pin


84


will be in a retracted position slightly below the level of the floor portion


61


of the spreader assembly


57


, which secures to the mold arms


10




a.






For purposes of explanation, it will be assumed that the mold


10


has just been replaced and that the spreader assembly


57


on the new mold is in a position on the throat surfaces of arms


5


and


6


in vertical alignment with the side mount assembly


73


on each of the frame support arms


5


and


6


. The hydraulic cylinder


87


on each of the frame arms


5


and


6


will then move each clevis


91


forwardly and function to diverge links


93


and


94


and slide pin


84


upwardly into the bushing


67


. When the links


93


and


94


reach a position of vertical alignment, the pin


84


will be fully received within the bushing


67


. The forward movement of the piston of cylinder


87


, however, continues forwardly or outwardly slightly past the dead center position to effectively lock the pin


84


against withdrawal. When the pin


84


is disposed within the bushing


67


and synthetic plastic block


64


, the block


64


serves to dampen lateral motion of the pin


84


and bushing


67


during the vibration of the mold and therefore to dampen the components of lateral vibration which are imposed on the mold. When mold


10


is being vibrated, it, of course, is lifted slightly up off the mold frame throat support surfaces in the usual manner. The pin


84


is of such length as to effectively partly remain in the bushing


81


at the time it is in its upward location.




When a particular production run has been completed and it is desired to replace the mold


10


with another mold, cylinders


87


are operated to retract their piston devises


91


to bring the links


93


and


94


out of “beyond dead center” position and restore the pistons and devises


91


to the position shown in FIG.


3


.




In

FIGS. 9-12

, a presently preferred, further embodiment of the invention is disclosed in which like parts have been given the same numbers as previously. In this embodiment wherein the differing pin carrier assembly will now be described, the back plate is comprised of two end block portions


73




a


and the head portion


74


comprises a pair of integrated end block portions


74




a


. Between them is an interactive intermediate or mid-block portion


74




b


, which has the opening


82


for receiving the bushing


83


. Block or plate


74




b


may be referenced as a slide plate. It will be noted that each of the blocks


74




a


, which may be referenced as fixed elements or clevis shaped plates, is internally recessed as at C to provide an isolator cylinder-accommodating cavity portion


96


for an isolator cylinder or member generally designated


97


which incorporates a polyurethane or other elastomeric material having a spring rate in the range of 75 1 b/inch to 595 1 b/inch, the preferred rate being the latter rate. Since each guide mount on each side of the mold has four isolators, the total spring rate amounts to eight times the individual mount spring rate. It will be seen that members


97


are retained in adjusted position on block portions


74




a


by bolt and washer assemblies


97




a


at each end. Members


97


(see

FIG. 21

) incorporate rigid inner and outer end circular plates


97




a


and


97




b


between which the flexible resilient material


97




c


is sandwiched and to which it secures. The fasteners


97




a


extend into threaded fittings


97




d


attached to plates


97




b


. The recessing of block portions


74




a


also provides shouldered surfaces


98


and surfaces


99


as shown, extending from end block end surfaces


100


. One or more of the isolators


97


may be referenced as a damper or elastomeric pad system.




At each end, the middle block portion


74




b


, which mounts bushing


83


, includes an end mid-wall portion


101


, a side wall portion


102


, and recessed end wall portions


103


which abut the end block


74




a


surfaces


100


. The surfaces


100


and


103


extend in what may be termed the mold's “right to left” or “y” direction, whereas side surfaces


99


and


102


extend in what may be termed the mold's “fore and aft” or “x” direction. It will be seen that the surfaces


101


of the mid-blocks


74




b


are provided with threaded openings


101




a


for receiving securing screws


97




d


provided on the inner ends


97




b


of the isolators


97


and that there are spaces


104


(

FIGS. 9 and 11

) between the fore and aft extending side surfaces


99


and


102


of the end blocks


74




a


and intermediate block


74




b


respectively, thus permitting limited movement of the block


74




b


in the denominated right to left direction with vibration. The cavity C for receiving each of the isolator blocks


97


is centrally disposed in the “x” direction and so is axially offset as shown in

FIG. 11

with respect to the bushing


83


and includes a circular wall


105


accommodating a cylindrical member


97


with appropriate clearance.




The structure at the lower end


77


of the guide assembly is similar and includes end blocks


77




a


and an intermediate block


77




b


. The configuration of end blocks


77




a


and mid-block


77




b


is the same as the configuration of end blocks


74




a


and mid-block


74




b


in the sense of provision of the same recess surfaces forming the cavities C, and therefore walls


96


and


100


. Likewise walls


103


,


102


, and


101


are provided on the mid-blocks


74




b


. The isolators


97


are the same and connect to the blocks


77




a


and


77




b


in the same way and the same spaces


104


shown in

FIG. 11

are provided to accommodate right to left vibratory movement. Shown in

FIG. 10

, are the fastener members


110


, which extend from the blocks


77


to hold the toggle link pin


94




a


. As

FIG. 19

indicates, the particular pin


94




a


in use depends on whether a left or right hand assembly is involved and the disposition of cylinder


87


at one side or the other. A tie plate


107


is provided, secured to end plates


76


by suitable screws extending through openings


107




a


. Locator groove pins


107




b


may be provided on the blocks


74




a


and


77




a


for reception in openings


107




c


in the tie plate


107


.




The Operation




In operation, the mold restraint system defined by surfaces


100


-


103


depicted in

FIGS. 9-12

restrain the mold rigidly in the fore to aft direction indicated at “x” in

FIG. 3

utilizing the cylindrical isolators


97


to dampen vibratory movement in the right-left direction indicated at “y”. The mold is thus semi-rigidly restrained to dampen the left-right load transmitted to the machine components during vibration system engagement and disengagement.




The contact between surfaces


100


and


103


in both the upper and lower mount portions


74


and


77


, positively hold the mold rigidly to restrain relative movement in the fore to aft direction “x”. The resilient isolators


97


, however, are only sufficiently flexible to allow the mold to move slightly in the “y” direction during vibration (i.e., 164th of an inch), yet are sufficiently resilient to return the mold to its initial position after the vibrator system has been engaged/disengaged to allow the mold to maintain alignment with the stripper head.




The operation of the toggle link system with toggle links


93


and


94


and cylinder


87


remains the same, as in the first embodiment described. The difference is that the elastomeric block


64


, while it could be used, is no longer required. The bushing


67


does not require it due to the restraint construction in the guide mount assembly or pin carrier assembly depicted in

FIGS. 9-12

. Block


64


may be a steel block or other structure rigidly supporting the bushing


67


. In the first embodiment, the elastomeric block semi-rigidly supports the bushing


67


in the sense that it permits damped movement in any direction, because the bushing


67


is surrounded by the block. In the presently preferred embodiment, fore and aft movement in the “x” direction is positively restrained.




It is to be understood that the disclosed embodiment is representative of a presently preferred form of the invention and that others that accomplish the same function are incorporated herein within the scope of any ultimately allowed patent claims.



Claims
  • 1. In combination with vibratory concrete product molding machine elements including a frame with wall surface defining generally horizontal mold support surfaces for opposite ends of a mold, a mold having a vertically extending mold cavity including an upper opening portion permitting the supply of a concrete mix to the mold and a lower vertically open portion, a pallet support mounted for lifting movement to dispose a pallet against the lower portion of the mold to close said lower open portion thereof, support attachment structure extending from the mold in a y axis direction to rest on said mold support surfaces prior to being moved upwardly by said pallet support to provide a clearance for vibration of said mold, and a vibrating mechanism for vibrating said mold in a vertical path having lateral x and y axis vibration components, the improvement comprising:a. a vertical guidance pin receiving member carried by said support attachment structure; b. a pin carrier assembly mounted on said frame and carrying a vertically disposed guidance pin mounted for vertical reciprocating movement from a position in which its upper end is disposed inoperatively vertically spaced from said pin receiving member and an operative position in which said pin is received by said receiving member and guides the mold in its vibratory travel; c. a vibration limiter disposed laterally relative to said pin for limiting at least one of said lateral vibration components; and d. motor operated mechanism mounted on said frame having a connecting assembly coupled to said pin for moving said pin vertically.
  • 2. The improvement of claim 1 wherein said connecting assembly comprises a linkage connecting with said pin and movable over center to a position locking said pin in said operative position.
  • 3. The improvement of claim 2 wherein said motor operated mechanism is a double acting cylinder.
  • 4. The improvement of claim 1 wherein said vibration limiter includes an elastomeric damper carried by one of said pin receiving member and pin carrying assembly.
  • 5. The improvement of claim 3 wherein said linkage comprises an upper toggle link connected to said cylinder and pin and a lower toggle link connected between said cylinder and pin carrier assembly disposed in divergent disposition and movable by said cylinder in a diverging path to a position in which said pin is moved to operative position and said links are substantially vertically aligned in center position and beyond to a locked over center position in which said links are reversibly divergent.
  • 6. The improvement of claim 4 wherein said pin receiving member is a spreader assembly mounted between and carried by arms, said spreader assembly having a vertical opening mounting a bushing in which the upper end of said pin is received and a damper pad in lateral operative engagement with said bushing.
  • 7. The improvement of claim 4 wherein said pin carrier assembly includes a laterally extending slide plate having a vertically extending opening for passing and guiding said pin, fixed elements on said pin carrier assembly engaged slidably with said slide plate and substantially preventing movement of said plate in the x axis direction while permitting the plate some limited sliding movement in the y axis direction, and said damper comprises an elastomeric pad system connected between said plate and fixed elements and resiliently deformed upon movement of said plate beyond a rest position.
  • 8. The improvement of claim 7 wherein said slide plate carries a vertical pin receiving bushing having a vertical axis, said plate is shouldered on each end to provide a projecting end central portion and inset side slide surfaces, said pin carrier assembly fixed elements including a clevis shaped fixed mount plate with a recess to receive said end central portion on each end of said slide plate which is of greater dimension than said central portion in the y axis direction to permit said slide plate to slide between said mount plates to a limited degree, said clevis shaped fixed mount plate having end shouldered surfaces in sliding engagement with said inset side surfaces on said slide plate preventing lateral movement of said slide plate in the x axis direction.
  • 9. The improvement of claim 8 wherein said fixed mount plates have damper housing openings relative to said axis of the pin receiving openings leading from said recesses, and said damper system comprises a pair of damper cylinders confined in each of said damper housing openings and connected to said slide plate centrally.
  • 10. The improvement of claim 7 wherein vertically spaced slide plates are provided at the upper and lower ends of said pin carrier assembly.
  • 11. The improvement of claim 9 wherein each damper cylinder has a spring rate in the range 75 pounds per inch to 595 pounds per inch.
  • 12. A method of damping vibration in a vibratory concrete product molding machine incorporating a frame with wall surface defining mold support surfaces for opposite ends of a mold, a mold having a vertically extending mold cavity including an upper opening portion permitting the supply of a concrete mix to the mold and a lower vertically open portion, a pallet receiver support mounted for lifting movement to dispose a pallet against the lower portion of the mold to close the mold at the bottom, support attachment structure extending from the mold to rest on the mold support surfaces prior to being moved upwardly by said pallet support to provide a clearance for vibration of the mold and vibrating mechanism for vibrating the mold in a vertical path having lateral x and y axis vibration components, the improvement comprising:a. providing a vertical guidance pin receiver member in the support attachment structure; b. providing a pin carrier assembly mounted on the frame and carrying a vertically disposed guidance pin mounted for vertical reciprocating movement from a position in which its upper end is disposed inoperatively vertically spaced from the pin receiving member to an operative position in which the pin receiving member guides the mold in its vibratory path; c. providing motor operated mechanism mounted on said frame having connecting assembly coupled to said pin for moving said pin vertically to operative position; and d. providing a vibration limiter disposed laterally relative to said guidance pin for limiting at least one of said lateral vibration components.
  • 13. The method of claim 12 comprising providing said connecting assembly with a linkage connecting with said pin and movable over center to a position locking said pin in said operative position.
  • 14. The method of claim 12 comprising providing an elastomeric damper in said vibration limiter carried by one of said pin receiving member and pin carrying assembly.
  • 15. The method of claim 12 comprising providing a double acting cylinder for operating said motor operated mechanism and providing said linkage as an upper toggle link connected to said cylinder and a lower toggle link connected between said cylinder and pin carrier assembly disposed in divergent disposition and movable by said cylinder in a divergent path to a position in which said pin is moved to operative position and said links are substantially vertically aligned in center position and beyond to a locked over center position in which said links are reversibly divergent.
  • 16. The method of claim 12 comprising providing said vibration limiter in a pin carrier assembly which includes a laterally extending slide plate having a vertically extending opening for passing and guiding said pin, providing fixed elements on the pin carrier assembly engaged slidably with said slide plate and limiting movement of said slide plate in the x axis direction while permitting the plate some delimited sliding movement in the y axis direction, and providing said damper as an elastomeric pad system connected between said slide plate and fixed elements and resiliently deformed upon movement of said plate beyond a rest position.
  • 17. In combination with a vibratory concrete product molding machine including a frame with wall surfaces defining generally horizontal mold support surfaces for opposite ends of a mold, a mold having a vertically extending mold cavity including an upper opening portion permitting the supply of a concrete mix to the mold, a pallet receiver support mounted for lifting movement to dispose a pallet against the lower portion of the mold to close said lower open portion thereof, support attachment structure extending from the mold in a y axis direction to rest on said mold support surfaces prior to said mold being moved upwardly by said pallet receiver support to provide a vertical clearance for vibration of said mold, and a vibrating mechanism for vibrating said mold in a vertical path having lateral x any y axis vibration components, the improvement comprising:a. a vertical guidance pin receiving member carried by said support attachment structure; b. a pin carrier assembly mounted on said frame and carrying a vertically disposed guidance pin mounted for vertical reciprocating movement from a position in which its upper end is disposed inoperatively vertically spaced from said pin receiving member and an operative position in which said pin receiving member receives said pin and guides the mold in its vibratory travel; c. a vibration limiter on said pin carrier assembly and including a laterally extending slide plate having a vertically extending opening for passing and guiding said pin; d. fixed elements on said pin carrier assembly slidably engaged with said slide plate and preventing movement of said slide plate in the x axis direction while permitting the slide plate some limited sliding movement in the y axis direction; e. said limiter further comprising an elastomeric pad system connected between said slide plate and fixed elements which is resiliently deformed upon movement of said slide plate beyond its rest position.
  • 18. The improvement of claim 17 wherein said slide plate carries a vertical pin receiving bushing having a vertical axis, said plate is shouldered on each end to provide a projecting end central portion and inset side slide surfaces, said pin carrier assembly fixed elements comprising mount plates with a recess to receive said end central portions of said slide plate which is of greater dimension than said central portion in the y direction to permit said slide plate to slide to a limited degree, said fixed mount plates having end shouldered surfaces in sliding engagement with said inset side surfaces on said slide plate preventing lateral movement of said slide plate in the x axis direction, said fixed mount plates having damper housing openings lateral to said axis of the pin receiving openings leading from said recesses, and said damper system comprising damper cylinders confined in each of said damper housing openings centrally connected to said slide plate.
  • 19. A method of constructing a vibratory concrete product molding machine including a frame with wall surface defining generally horizontal mold support surfaces for opposite ends of a mold, a mold having a vertically extending mold cavity including an upper opening portion permitting the supply of a concrete mix to the mold and a lower vertically open portion, a pallet support mounted for lifting movement to dispose a pallet against the lower portion of the mold to close said lower open portion thereof, support attachment structure extending from the mold in a y axis direction to rest on said mold support surfaces prior to said mold being moved upwardly by said pallet support to provide a vertical clearance for vibration of said mold, and a vibrating mechanism for vibrating said mold in a vertical path having lateral x and y axis vibration components, the improvement comprising:a. providing a vertical guidance pin receiving bushing carried by said support attachment structure; b. providing a pin carrier assembly on said frame carrying a vertically disposed guidance pin mounted for vertical reciprocating movement from a position in which its upper end is disposed inoperatively vertically spaced from said pin receiving member to an operative position in which said pin receiving member receives said pin and guides the mold in its vibratory travel; c. providing a laterally extending slide plate having a vertically extending opening for passing and guiding said pin on said pin carrier assembly, providing fixed elements on said pin carrier assembly engaged slidably with said slide plate and limiting movement of said plate in the x axis direction while permitting the slide plate some limited sliding movement in the y axis direction, and further providing an elastomeric damping pad system connected between said slide plate and fixed elements which resiliently deforms upon movement of said slide plate beyond a rest position.
  • 20. The method of claim 19 comprising providing said slide plate with a vertical pin receiving bushing having a vertical axis, shouldering said slide plate on each end to provide a projecting end portion bounded by inset side slide surfaces, providing fixed elements on said pin carrier assembly comprising mount plates each having a recess to receive said projecting portion of said slide plate which is of greater dimension than said projecting portion in the y axis direction to permit said slide plate to slide thereon to a limited degree, shouldering said fixed mount plates to provide shoulder surfaces in sliding engagement with said inset side surfaces on said slide plate to prevent lateral movement of said slide plate in the x axis direction, and providing said fixed mount plates with damper cylinder housings lateral to said axis of said pin receiving opening and damper cylinders confined in each of said damper housings.
Parent Case Info

The disclosure incorporates the concrete product molding machine and methods disclosed in provisional patent application 60/185,992, filed Mar. 1, 2000, whose priority is claimed for this application.

PCT Information
Filing Document Filing Date Country Kind
PCT/US01/04759 WO 00
Publishing Document Publishing Date Country Kind
WO01/66325 9/13/2001 WO A
US Referenced Citations (7)
Number Name Date Kind
3545053 Besser Dec 1970 A
4235580 Springs et al. Nov 1980 A
4238177 Crile et al. Dec 1980 A
4395213 Springs et al. Jul 1983 A
4941813 Grubb, Jr. et al. Jul 1990 A
5540869 Aaseth et al. Jul 1996 A
5952015 DeWyre et al. Sep 1999 A
Provisional Applications (1)
Number Date Country
60/185992 Mar 2000 US