Vinyl base wall clamp

Information

  • Patent Grant
  • 6419207
  • Patent Number
    6,419,207
  • Date Filed
    Thursday, March 9, 2000
    24 years ago
  • Date Issued
    Tuesday, July 16, 2002
    22 years ago
Abstract
A pivoting force arm at one end presses against a vinyl baseboard. Various wall contours are addressed through various interchangeable wall heads which alternatively press against a straight wall portion, or inside or outside corner. The other end presses against flooring. Depending upon whether the flooring is smooth or carpeted, the appropriate head for engaging with the flooring will also be selected from two interchangeable heads. One head is designed for a smooth floor and the other for carpeting. The clamp allows vinyl base to be installed with adhesive, without the vinyl loosening or separating from the wall while the adhesive sets.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention pertains generally to implements for applying a pushing force against a building component during adhesive bonding. In a more specific manifestation, the invention pertains to an implement for pushing vinyl base against a vertical wall until an adhesive sets.




2. Description of the Related Art




In any building, there are countless junctions between different surfaces. Floors and walls, windows and doors, and even carpet and vinyl flooring all exist side by side in a typical building. As is known in the construction trade, it is not economically practical to form perfect junctions between every one of these different surfaces. Instead, a low-cost trim or finish piece is applied to conceal imperfections. The trim improves appearance without requiring the time and expense that would be needed to craft a perfect junction. In many cases, the trim is also used to provide added functional benefits, beyond those attained in even a perfectly crafted junction.




For example, in both commercial and residential flooring, it is customary practice to provide finish or trim at the various junctions between different flooring, as well as at junctions between floor and wall. This trim frequently offers both decorative and functional benefit. One exemplary type of trim in common use is referred to in the trade as vinyl base, which is also known as vinyl baseboard or vinyl mop board. This vinyl base, as the name suggests, is applied at the base of a vertically extending wall surface. Base provides coverage of the junction between a floor surface and wall, and may be used to conceal the edge of many types of flooring. In addition to aesthetic benefits obtained by concealing the edges of the floor and wall, vinyl base also is relatively scratch, dent and scuff resistant, and so provides functional benefit by protecting an underlying surface against accidental damage. Water, detergent and solvent resistance are also characteristics, so activities such as carpet cleaning, hard floor mopping, and floor waxing or refinishing will not harm the vinyl base. As is known, many wall materials and coverings would be seriously harmed or destroyed by water, detergent and solvents. In the unlikely event a portion of vinyl base is accidentally destroyed, the vinyl base is also more readily patched or replaced than the underlying wall or floor. As should be apparent, the strictly aesthetic benefits of vinyl base can be less significant than the functional benefits.




Nevertheless, the benefits of vinyl base can only be obtained once the base is properly installed. In this matter of installation though, some of the earlier cited advantages of vinyl become disadvantageous. For example, solvent and moisture resistance translates to resistance to various glues and adhesives, and limited release of solvents used in the adhesives. Consequently, adhesives of choice in the industry today take a substantial amount of drying time before releasing enough solvent to keep the vinyl adhered to a surface. Further compounding the slow adhesion, vinyl base is frequently sold in rolls. Vinyl base is not inherently completely limp, but instead is somewhat resilient. Consequently, once rolled, the vinyl base will tend to take on the shape of the coil and may not conform immediately to a flat wall. Furthermore, flexing vinyl base about sharp corners while still maintaining adhesive contact between the base and wall can be very difficult.




Currently, when working with vinyl base, a worker will apply the base with adhesive and then subsequently check numerous times looking for sections that might not be properly adhered. Inside and outside comers can be particularly troublesome, and comers are also difficult to inspect and remedy. Between the extra labor incurred and the possibility for incomplete adhesion, a better method has been sought for installing vinyl base.




SUMMARY OF THE INVENTION




In a first manifestation, the invention is an implement for applying a pushing force between a floor covering and a wall covering. The implement includes a pedestal which engages the floor covering at a contact surface, resists relative motion therewith, and, when removed therefrom, leaves the contact surface unaltered. A first arm is flexibly coupled to the pedestal through a first connector, and extends along a first longitudinal axis. A second arm is flexibly coupled to the first arm through a second connector and extends along a second longitudinal axis. A head is flexibly coupled to the second arm through a third connector. The head engages the wall covering and resists relative motion therewith. When removed therefrom, the head leaves the wall covering unaltered. The pedestal, first arm, second arm and head rest entirely under the force of gravity when the first and second arms are not in a line, and apply a force between the pedestal and head transmitted through the first and second arms when the first and second arms are in line.




In a second manifestation, the invention is a method for installing vinyl base to a wall adjacent a juncture between a floor and said wall. The steps include applying adhesive to the wall or vinyl base; positioning the base adjacent the wall; applying a retaining force between the floor and vinyl base by forcing a clamp between.




In a third manifestation, the invention is a wall clamp, for pressing vinyl base and other material against a wall, which is particularly adapted to maintain a pressing force for extended duration. The clamp includes a means for releasably engaging a floor without damage; a means for releasably engaging a surface extending angularly from the floor without damage; and a means for releasably applying a pushing force against the floor engaging means and surface engaging means.




OBJECTS OF THE INVENTION




A first object of the invention is to provide an implement which will frictionally engage a horizontal surface and simultaneously press vinyl base against a vertical surface. A second object of the invention is to be able to provide the pressing force with a small and compact implement. A third object of the invention is to enable workers of all skill levels to quickly and safely apply the implement to a section of vinyl base. A further object of the invention is to adapt the implement to diverse floor surfaces. Another object of the invention is to adapt the implement to diverse wall contours. Yet a further object of the invention is to adapt the implement for additional applications requiring a simple and adaptable tool for applying a pushing force in a non-marring, non-destructive way. These and other objects of the invention are obtained in the preferred embodiment of the present invention, which will be best understood when considered in conjunction with the following text and illustrations.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

illustrates the preferred embodiment base clamp from a side plan view showing the carpet pedestal and outside corner head.





FIG. 2

illustrates the head of the preferred embodiment base clamp of

FIG. 1

in greater detail, showing the compressible pad thereon.





FIG. 3

illustrates the installation of an inside corner attachment to the head of FIG.


2


.





FIG. 4

illustrates a flat attachment which can be added to the head of FIG.


2


.





FIGS. 5-7

illustrate the outside, inside and flat heads respectively, each from top plan view.





FIG. 8

illustrates the pedestal of the preferred embodiment base clamp of

FIG. 1

in greater detail, showing the carpet attachment partially removed.





FIG. 9

illustrates a preferred embodiment hard floor attachment which can be substituted for the carpet attachment of FIG.


8


.











DESCRIPTION OF THE PREFERRED EMBODIMENT




A preferred embodiment base clamp


100


is illustrated in

FIG. 1

, and includes a base


110


with removable carpet attachment


120


. A flexible coupling such as a rivet, bolt or other suitable fastener


132


attaches arm


130


to pedestal


110


and forms a first pivot point therewith. At an opposite end of arm


130


from fastener


132


a second pivot point is formed by fastener


142


, which forms a rotatable junction between arm


130


and arm


140


. Fastener


142


may be manufactured from the variety of fasteners as are known, similar to fastener


132


. Arm


130


additionally includes large dimple


134


, which is most preferably a round protrusion on one side of arm


130


, and an indentation on the opposite side, such as might be formed by metal stamping. A v-shaped stop


136


is also most preferably formed by metal stamping. Arm


140


includes smaller dimple


144


, which is designed to interact with larger dimple


134


to form a positive detent between arms


130


and


140


when the two arms are straightened so as to co-extend along the same longitudinal axis. To prevent arm


140


from rotating freely in both directions about arm


130


, a v-shaped stop


146


is also stamped therein. V-shaped stop


146


will mate with v-shaped stop


136


and prevent rotation beyond co-axial in one direction of rotation, as is evident from the figure. At an end of arm


140


distal to arm


130


is another fastener


148


, which connects arm


140


to head


150


through small u-shaped bracket


152


. At a lower portion of head


150


is a yoke


154


, having a y-shaped yoke top


156


. When arms


130


and


140


are coaxial, y-shaped yoke top


156


will surround arm


140


and engage with it to provide further support.




During installation, a person will set pedestal


110


down onto a carpet surface, so that head


120


engages with the carpet. Head


150


will be pressed loosely against an outside corner of a wall, most preferably where a vinyl base has been installed. Base clamp


100


will be in a first position such as illustrated, for exemplary purposes, in FIG.


1


. The person will then press down on either or both of arms


130


and


140


, until small dimple


144


snaps into engagement with larger dimple


134


, and stop


146


, engages stop


136


. In this second position, arms


130


and


140


will both extend longitudinally along parallel axes. The movement from first to second positions applies forces which increase the distance between fasteners


132


and


148


. Yoke


154


will most preferably engage through yoke top


156


with arm


140


, thereby ensuring the application of force against head


150


from two distant points at fastener


148


and yoke


154


, to ensure adequate pressure across the entire surface of head


150


.





FIGS. 2 and 5

illustrate head


150


in greater detail, including a v-shape formed from two angularly offset surfaces


151


and


153


. As illustrated, the angle of offset between these surfaces


151


,


153


is most preferably ninety degrees, though any suitable angle could be fabricated as desirable. A contact face of head


150


is most preferably covered by a relatively resilient and non-slip material such as polyurethane foam sprayed upon an open nylon or polyester web, commonly referred to as vinyl scrim. Other resilient materials would also be suitable, most preferably combining as many of the properties as possible found in the scrim, including resilience, non-marring and anti-slip properties. among other suitable materials are foam rubber and synthetic materials, ow-durometer rubbers and synthetics, and other such materials. Less preferably, head


150


may be left uncovered or alternatively covered with a more rigid or slippery material.





FIG. 3

illustrates an attachment head


250


, partially slid into engagement with head


150


, which is designed for inside comers, and

FIG. 6

illustrates head


250


form a top plan view. Head


250


includes four walls


251


,


252


,


255


and


256


. Walls


251


and


252


will engage with walls


151


and


153


during use, and walls


255


and


256


will be the hard surfaces which transmit force into the inside comer of a wall or vinyl base. Most preferably, head


250


will also include a resilient, non-marring and anti-slip material


258


similar to vinyl scrim


158


. To help with the engagement between head


150


and head


250


, a pair of clips


253


,


254


are provided. These will most preferably be a springy, somewhat rigid material such as a spring or stainless steel, phosphor bronze, beryllium copper, polymeric material, or other suitable material as will be apparent to those skilled in the art.





FIGS. 4 and 7

illustrate attachment head


350


, which, similar to head


250


, may be slid into engagement with head


150


. Head


350


is for application to flat surfaces, and has particularly preferred utility where long straight runs of vinyl base are to be installed. As aforementioned, along these long straight runs, it is probable that the vinyl will attempt to coil back up and will separate from the wall before the adhesive dries. Using head


350


in combination with clamp


100


, the vinyl base can be held tightly against the wall. While head


350


is similar to head


250


, a flat force surface


355


is provided to work in association with resilient pad


358


as the force applying surface. Clips


353


,


354


and faces


351


,


352


are otherwise comparable to the counterparts in head


250


.





FIG. 8

illustrates pedestal


110


with carpet attachment


120


partially removed. Carpet attachment may be attached to pedestal


110


in any number of ways, but is most preferably slid into engagement such that a wide area


124


rests against and acts as a stop with pedestal


110


. A large number of teeth


126


in the shape of large diameter wires or nails extend down so as to dig into the pile of a carpet to form a firm but non-damaging and easily removable engagement therewith.




As can be seen in

FIG. 9

, an alternative attachment


220


is useful for hard or resilient floors such as sheet or tiled vinyl, hardwood, ceramic tile, or other such surface where attachment


120


would otherwise be unsuitable. Alternative attachment


220


includes the same rail


222


which will slide into pedestal


110


, and an enlarged head


224


which will act as a stop. However, instead of a set of small thin points extending down, a rubber or similar resilient base


226


will most preferably include suction cups


227


thereon. Any other suitable material can be used. Once again, the most preferred properties are that the material be non-slip, non-marring, and most preferably somewhat resilient. Suction cups


227


provide these characteristics admirably, while vinyl scrim will also work. The idea features a pivoting force arm that at one end will press against a vinyl baseboard. either at a straight wall portion or on an inside or outside corner. The other end as two interchangeable heads, one designed for a hard floor and the other for carpeting. The clamp allows vinyl base to be installed with adhesive, without the vinyl loosening or separating from the wall.




While the foregoing details what is felt to be the preferred embodiment of the invention, no material limitations to the scope of the claimed invention are intended. Further, features and design alternatives that would be obvious to one of ordinary skill in the art are considered to be incorporated herein. For example, while the most preferred embodiment has numerous structural components that are preferably formed from stamped metal such as steel, the materials may include various metals, plastics, etc. The invention is not limited to a particular material or method of fabrication. The scope of the invention is set forth and particularly described in the claims hereinbelow.



Claims
  • 1. An implement for applying a pushing force between a floor covering and a wall covering to press said wall covering against a wall, comprising:a pedestal which engages said floor covering at a contact surface, resists relative motion therewith, and, when removed therefrom, leaves said contact surface of said floor covering unaltered; a first arm pivotally coupled to said pedestal through a first connector and extending therefrom along a first longitudinal axis; a second arm pivotally coupled to said first arm through a second connector and extending therefrom along a second longitudinal axis; a head pivotally coupled to said second arm through a third connector which engages said wall covering, resists relative motion therewith, and, when removed therefrom, leaves a surface of said wall covering unaltered; said first and second arms angularly pivotal relative to each other between a first position wherein said first and second longitudinal axes are not parallel and a second position wherein said first and second longitudinal axes are parallel which applies forces requiring greater separation between said first connector and said third connector than when in said first position, said head operatively anchored relative to said wall covering and said pedestal operatively anchored relative to said floor covering while pivoting between said first and second positions; and mating dimples to retain said first and second arms parallel.
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Number Name Date Kind
797245 Wallum Aug 1905 A
3524623 Campbell Aug 1970 A
3747157 Szymanski Jul 1973 A
4083156 Tye Apr 1978 A
4538846 Alexander Sep 1985 A
4660806 Masters Apr 1987 A
5176387 Taggart Jan 1993 A
5617698 Guilmette Apr 1997 A
5683526 Guilmett et al. Nov 1997 A