The present invention relates to a viscous material supply device, a covering sheet used in the viscous material supply device, a viscous material supply method, and an attaching method of the covering sheet.
For example, in various machines such as automobiles and industrial machines, a device for ejecting a constant amount of viscous material from a nozzle of a dispenser and applying the viscous material on a predetermined portion is used in applying viscous material such as an adhesive or sealing material. In the device as such, there is installed a platen (hereinafter, referred to as a piston) which presses a container accommodating the viscous material and is provided with a flow passage for sucking the viscous material. Here, a technique is disclosed in which the piston is moved, and the viscous material is force-fed from the flow passage connected to the piston (refer to Patent Literature 1).
Patent Literature 1: JP H11-156282 A
In the above application device, the viscous material needs to be supplemented when all of the viscous material inside the container is finished to be force-fed. At this time, the piston is temporarily removed from the container. In supplementing the viscous material into the container, because the viscous material that had been force-fed from the previously used container is adhered on the piston, the viscous material adhered to the piston needs to be removed when the container is replaced to the new one. Regarding this point, the inventor has been intensively studying to improve an efficiency of removal operation of the viscous material that could be adhered to the piston.
Accordingly, an object of the present invention is to provide a viscous material supply device and a viscous material supply method that facilitate the removal operation of the viscous material that could be adhered to the piston.
The viscous material supply device according to an aspect of the present invention to solve the above problem includes a tank, a piston, and a covering sheet. The tank includes a storage space storing viscous material. The piston is slidably inserted into the tank, and the piston is provided with a pressing surface that presses the viscous material and a suction passage through which the viscous material inside the tank flows by pressing force of the pressing surface. The covering sheet includes a covering part covering the pressing surface in the piston and a communication hole communicating with the suction passage. Further, one aspect of the present invention is the covering sheet used in the viscous material supply device, and including the covering part that covers the pressing surface in the piston and the communication hole that communicates with the suction passage.
In the viscous material supply method according to one aspect of the present invention, the tank, the piston, and the covering sheet are prepared. Next, the covering sheet is attached to the piston such that the covering part of the covering sheet covers the pressing surface of the piston and the communication hole of the covering sheet communicates with the suction passage of the piston. Thereafter, the viscous material is pressed by the pressing surface of the piston, and the viscous material is flowed through the suction passage. Further, one aspect of the present invention is an attaching method of the covering sheet. In the method, there are prepared the piston in which the pressing surface and the suction passage are provided, and the covering sheet including the covering part and the communication hole. Then, the covering sheet is attached to the piston such that the covering part of the covering sheet covers the pressing surface of the piston and the communication hole of the covering sheet communicates with the suction passage of the piston.
Hereinafter, an embodiment of the present invention is described with reference to the attached drawings. Note that the following description does not limit the technical scope and the meaning of the term recited in claims. Moreover, dimensional proportions in the drawings are exaggerated for convenience of description, and may differ from the actual proportion.
(Viscous material supply device)
The viscous material supply device 100 according to the present embodiment is used for discharging and supplying viscous material. The viscous material supply device 100 applies grease, an adhesive, a liquid gasket such as an FIPG (Formed In Place Gasket), sealing material, or other viscous material, as an object to be applied, in a manufacturing process, maintenance and the like of a machine such as an automobile or industrial machine.
Here, the viscous material is viscous material that has fluidity but whose viscosity is relatively low and flow resistance to a pipeline and a nozzle is relatively low, and for example, includes grease, an adhesive, a liquid gasket such as FIPG, sealing material, and the like. A preferable viscosity of the viscous material is 200 Pa·s or less. In the following description, a case is described in which a silicone-based gasket that is moisture-cured by a condensation reaction in the atmosphere is used as an example of the viscous material. However, the present invention is not limited to the above.
The viscous material supply device 100 according to the present embodiment includes, as shown in
(Tank)
The tank 10 has, as shown in
(Piston)
The piston 20 is slidably inserted inside the tank 10. The piston 20 has, as shown in
The main body part 21 has, as shown in
The first outer shape part 25 is, as shown in
The pressing surface 22 is a portion that presses the viscous material in the piston 20. As shown in
The suction passage 23 is a portion where the viscous material inside the tank 10 flows through by pressing by the pressing surface 22. As shown in
The pins 24 are erected on a surface opposite to the pressing surface 22 in the axial direction of the piston 20 as shown in
(Covering Sheet)
The covering sheet 30 has, as shown in
The covering part 31 covers the pressing surface 22 in the piston 20. More specifically, the covering part 31 covers the pressing surface 22 being an end surface in the axial direction of the second outer shape part 26 of the plate member 21b of the piston 20. With this configuration, the viscous material can be prevented from being adhered to the pressing surface 22 of the piston 20 after being force-fed from the tank 10, thereby facilitating removal operation of removing the viscous material from the piston 20. Material of the covering sheet 30 is not particularly limited, but polyethylene, polypropylene, and the like are exemplified.
The communication hole 32 communicates with the suction passage 23 of the piston 20 when the covering sheet 30 is attached to the piston 20. The communication hole 32 is formed in a substantially circular shape similarly to the suction passage 23.
The insertion holes 33 are provided at a relatively outer part in the radial direction of the covering sheet 30. The covering sheet 30 is, as shown in
The covering sheet 30 is formed in a substantially rectangular shape in plan view, however, the shape is not limited to the above as long as the pressing surface 22 of the piston 20 is covered, and apart from the above, may have a circular shape or the like.
(Sealing Member)
The sealing member 40 is formed in a cylindrical shape with a substantially disc-shaped cross-section, and is attached to the outer periphery of the first outer shape part 25 of the plate member 21b of the piston 20. The sealing member 40 seals a portion between the piston 20 and the tank 10 by being attached at the above position. Material of the sealing member 40 is not particularly limited as long as the portion between the piston 20 and the tank 10 can be sealed, but NBR (nitrile butadiene rubber), acrylic rubber, chloroprene rubber, fluoro-rubber, polyurethane, and the like are exemplified, and the material is selected according to the viscous material.
(Other Constituent Elements)
The pump 50 is not particularly limited as long as the pump can force-feed the viscous material pushed out from the tank 10 to the dispenser 70 and the like, and for example, a gear pump, a plunger pump, a screw pump, a piston pump, and the like are exemplified.
The air cylinder 60 is provided to drive the piston 20 from an opening part of the tank 10 toward a bottom part of the same by air pressure. The dispenser 70 is constituted of known components including a syringe, a plunger that can move within the syringe, and the like.
The pipeline 80 is provided from the piston 20 through the pump 50 to the dispenser 70, and the viscous material flows through the pipeline 80. A cross-sectional shape of the pipeline 80 is formed in a substantially disc hollow shape, however, the shape is not limited to this. The air bleeding valve 90 switches opening/closing between the storage space 11 of the tank 10 and the outside in a state in which the piston 20 is inserted in the storage space 11 of the tank 10.
(Viscous Material Supply Method and Attaching Method of Covering Sheet)
Next, a viscous material supply method and an attaching method of covering sheet 30 are described.
First, the components from the tank 10 through the air bleeding valve 90 required in supplying the viscous material are prepared (ST1, ST2). At this time, the tank 10 is filled with the viscous material in advance. Next, the sealing member 40 is attached to the piston 20.
Next, as shown in
Accordingly, folded-back parts f1, f2 are formed as shown in
Note that the covering sheet 30 can be attached to the tank 10 in a state of having the folded-back parts f1, f2 formed, however, the following procedure can be taken following
When the covering sheet 30 is successfully attached to the piston 20, the piston 20, the air cylinder 60, the pump 50, and the dispenser 70 are connected. Thereafter, the piston 20 is driven by the air cylinder 60 and is pushed inside the storage space 11 of the tank 10, and the viscous material is flowed through the suction passage 23 and the pipeline 80 by activating the pump 50 and is supplied from the dispenser 70 (ST4).
Here, when the viscous material becomes short in supply (ST5: YES), operations of the pump 50 and the air cylinder 60 are stopped and the supply of the viscous material is stopped (ST6). Then, the piston 20 is pulled out from the tank 10 (ST7). Further, the pump 50 and the piston 20 are separated, and the covering sheet 30 is removed from the piston 20. Because the viscous material is adhered to the suction passage 23 of the piston 20, cleaning is performed (ST8). The pressing surface 22 of the piston 20 is covered by the covering part 31 of the covering sheet 30, therefore, does not require cleaning, and the cleaning operation is correspondingly facilitated. Next, the tank 10 is replaced with the new one having the viscous material therein (ST9).
When the cleaning of the piston 20 and the replacement of the tank 10 are finished, the covering sheet 30 is replaced with the new one (ST2). Then, the attaching of the covering sheet 30 to the piston 20 (ST3) and force-feeding of the viscous material (ST4) are repeated.
When the viscous material is not short in supply in the storage space 11 of the tank 10 (ST5: NO), and a required amount of the viscous material has not been supplied (ST10: NO), the supply of the viscous material is continued (ST4).
As described above, the viscous material supply device 100 according to the present embodiment includes the tank 10, the piston 20, and the covering sheet 30. The tank 10 is provided with a storage space 11 storing the viscous material. The piston 20 is slidably inserted into the tank 10, and the piston 20 is provided with the pressing surface 22 that presses the viscous material, and a suction passage 23 through which the viscous material inside the tank 10 flows by pressing force of the pressing surface 22. The covering sheet 30 includes the covering part 31 that covers the pressing surface 22 in the piston 20, and the communication hole 32 that communicates with the suction passage 23.
Further, in the viscous material supply method according to the present embodiment, the tank 10, the piston 20, and the covering sheet 30 are prepared. Next, the covering sheet 30 is attached to the piston 20 such that the covering part 31 of the covering sheet 30 covers the pressing surface 22 of the piston 20, and the communication hole 32 of the covering sheet 30 communicates with the suction passage 23 of the piston 20. Thereafter, the viscous material is pressed by the pressing surface 22 of the piston 20, and the viscous material is flowed through the suction passage 23. Further, in the attaching method of the covering sheet 30 to the piston 20, the piston 20 and the covering sheet 30 are prepared. Then, the covering sheet 30 is attached to the piston 20 such that the covering part 31 of the covering sheet 30 covers the pressing surface 22 of the piston 20 and the communication hole 32 of the covering sheet 30 communicates with the suction passage 23 of the piston 20.
Accordingly, the pressing surface 22 of the piston 20 is covered by the covering part 31 of the covering sheet 30, preventing the viscous material to be adhered to the pressing surface 22, and correspondingly, the removal operation of the viscous material in the piston 20 can be facilitated.
Additionally, in the piston 20, the pins 24 for attaching the covering sheet 30 to the piston 20 are erected on the surface on the side opposite to the pressing surface 22. The covering sheet 30 includes the insertion holes 33 that are fitted with, when outer portions of the covering part 31 are folded back toward the side opposite to the pressing surface 22, the pins 24 at the folded back portions. The covering sheet 30 is arranged on the side of the pressing surface 22 of the piston 20, and an inner part (inner side) of the covering sheet 30 is abutted to the pressing surface 22 of the piston 20. The outer parts (outer sides) of the covering part 31 are folded back to the side opposite to the side of the pressing surface 22 of the piston 20, and the insertion holes 33 are fitted with the pins 24 of the piston 20. As described above, by fitting the insertion holes 33 with the pins 24 of the piston 20, the axis centers of the suction passage 23 and the communication hole 32 of the covering sheet 30 match with each other.
Additionally, the sealing member 40 for sealing the portion between the piston 20 and the tank 10 is attached at the outer periphery of the first outer shape part 25 of the piston 20. The sealing member 40 is attached to an outer part of the first outer shape part 25 in the radial direction of the piston 20 before the viscous material is flowed through the suction passage 23 by the pressing surface 22 of the piston 20. Accordingly, when the viscous material inside the tank 10 is pressed by the piston 20, leaking of the viscous material from the outer periphery of the piston 20 can be prevented.
Note that the present invention is not limited to the above-described embodiment, but various changes can be made within the scope of the claims.
Apart from the above, an edge part of the insertion hole 33 in the covering sheet 30 may be provided with, as shown in
Further, the embodiment is described in which, in the above, the sealing member 40 comes into contact with the tank 10 while having the covering sheet 30 interposed therebetween, however, the configuration is not limited to this. Apart from the above, as shown in
The covering sheet 30 is attached to the piston 20 before the sealing member 40 is attached to the piston 20. That is, the covering sheet 30 is arranged on the side of the pressing surface 22, the inner periphery of the covering part 31 is abutted to the pressing surface 22, and the outer periphery of the covering part 31 is folded back to the side opposite to the pressing surface 22 with the outer peripheral edge part of the second outer shape part 26 of the piston 20 as an origin. Thereafter, the insertion holes 33 are fitted with the pins 24. Accordingly, the axis centers of the suction passage 23 and the communication hole 32 match with each other. The sealing member 40 is then attached to the piston 20.
With this configuration, the sealing member 40 is positioned on the outer periphery further than the covering sheet 30 at the first outer shape part 25, allowing the sealing member 40 to come into contact with the tank 10 without interposing the covering sheet 30. Accordingly, a portion between the piston 20 and the tank 10 can be more firmly sealed.
Further, the embodiment in which the viscous material is directly filled in the storage space 11 of the tank 10 has been described above, however, the configuration is not limited to this. Apart from the above, not only the viscous material but also a bag that accommodates the viscous material may be accommodated together in the storage space 11 of the tank 10.
Note that the present application is based on Japanese Patent Application No. 2017-037247 filed on Feb. 28, 2017, and the entire contents of which is incorporated by reference.
Number | Date | Country | Kind |
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2017-037247 | Feb 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/042942 | 11/30/2017 | WO | 00 |