The following invention relates to vise jaws for attachment to portions of a vise which hold a work piece, such as for performing machining operations upon the work. More particularly, this invention relates to stops attachable to vise jaws and otherwise integrated into vise jaws which resist lateral movement of a work piece held within a vise.
When a work piece is to be machined or otherwise operated upon, it is often important that the work piece be held fixed and at a precise position. Commonly a vise is utilized to hold the work in a fixed position relative to machines which operate upon the work, such as a drill or milling machine. The vise typically includes two opposing ends with one of the ends being fixed and the other end adapted to move toward and away from the fixed end. Jaws are typically provided upon these ends with the jaws coming into direct contact with the work being held.
Such standard vises do a particularly good job of supporting the work in a manner resisting motion and properly positioning the work in a vertical direction, due to the base underlying the work; and in a first horizontal direction aligned with a direction that the moving end of the vise moves relative to the fixed end of the vise, through resistance provided directly by the jaws of the vise. However, horizontal motion of the work relative to the vise in a direction lateral to the direction of motion of the ends of the vise is only resisted through friction forces between the work and the jaws. These friction forces vary based on the surface condition of the jaws, the surface condition of the work and the amount of tightening force with which the jaws engage the work. If these friction forces are exceeded by forces applied to the work by a milling machine or other tool, the work will slide within the jaws, potentially destroying the work, damaging the milling machine or other tool, or otherwise providing negative results. Even if the work is held tight, it is difficult to precisely position work pieces in the same desired location reliably, especially in this lateral horizontal direction.
Various attempts have been made in the prior art to provide mechanical stops to support the work laterally, so that a position of the work within the jaw can be held fixed and at a desired location with forces other than merely friction forces. Such prior art attempts are cataloged in the following prior art patents and published applications: Pingel, U.S. Pat. No. 3,810,311; Philipoff, U.S. Pat. No. 4,030,718; Donnelly, U.S. Pat. No. 4,635,912; Adams, U.S. Pat. No. 5,018,562; Ewing, U.S. Pat. No. 5,996,986; Wolfe, U.S. Pat. No. 6,029,967; Wolfe, U.S. Pat. No. 6,217,014; Cairns, U.S. Publication No. 2003/0071404; and Bentley, U.S. Publication No. 2003/0102615.
Many of these prior art mechanical stops attach to the base of the vise, or other structures other than directly to the vise jaws. Such an arrangement is more difficult to calibrate and use on a variety of different machines with which the vise is associated. When such prior art mechanical stops are coupled directly to the vise jaws, themselves, the complexity of the mechanical stops inhibit their use in a quick and convenient fashion.
Additionally, many such devices provide less than fully satisfactory resistance to lateral motion of the work by relying on friction forces to some extent, rather than purely upon the strength of the materials from which the stop is made directly. For instance, the patent to Wolfe (U.S. Pat. No. 6,029,967) provides a sliding stop which resides within a channel in a top of a vise jaw. The sliding stop has a tightening mechanism so that it can be secured at the desired position within the channel. However, this tightening mechanism relies upon friction itself to hold the sliding stop in position. Hence, the risk of sliding of the stop is not entirely alleviated. Additionally, as such tightening mechanisms wear out, the effectiveness of such sliding stops can tend to degrade over time. Additionally, such a sliding stop mechanism and associated channel have a fairly significant degree of complexity, making their convenient use more difficult and resulting in additional cost to manufacture such prior art mechanical stops.
Accordingly, a need exists for a work stop which can be conveniently used with a vise jaw and which can securely hold the work in position relative to the jaw without reliance upon friction forces and which has sufficient simplicity to facilitate convenient use and low cost.
The vise jaw with work stop of this invention conveniently provides a vise jaw which is slightly modified to receive one or more work stops for resisting lateral motion of a work piece held within the vise and between opposing jaws of the vise. The vise jaw itself includes at least one slot which intersects with a face of the jaw. The slot can take on various different geometries, but most preferably is in the form of a groove extending perpendicularly from the face and formed within the top of the jaw. The slot preferably has tapering walls extending from the top down to a floor of the slot.
A stop is provided including a free portion and a captured portion. The captured portion is configured to reside within the slot with the free portion adapted to extend out of the slot and beyond the face of the jaw. In this way, the free portion is available to resist lateral motion of the work when the work is held between opposing jaws of the vise. In the preferred embodiment multiple such slots are provided so that a user can place one or more stops in the desired slots to resist lateral motion of the work relative to the vise.
The captured portion of the stop preferably has a size and shape complemental with a size and shape of the slots formed in the jaw. Thus, the captured portion can reside within the slot and resist lateral motion due to the work pressing upon the free portion of the stop, due to the geometry of the slot resisting lateral motion of the captured portion. The particular geometry of the slot and captured portion can vary, but most preferably is in the form of a groove with a substantially constant cross-sectional contour and with the captured portion of the stops having a complemental constant cross-sectional contour extending along the captured portion of the stop.
In one embodiment such grooves are configured with tapering walls extending down to a horizontal floor. In other embodiments, the grooves can be configured as “V-grooves” with tapering walls and no floor, or configured as troughs having a curving contour, or as holes with a circular cross-section located below the top of the vise jaw.
While the captured portions of the stops preferably have a size and shape complemental with that of the slots, it is only strictly necessary that the captured portions of the stop have a size and shape which allows the captured portions of the stops to reside within one of the slots. Most preferably, a threaded hole is provided within the slot and a bore is provided within the stop so that a threaded fastener can pass through the bore and into the threaded hole to further secure the stop within the slot. While the free portion of the stop can have any of a variety of different geometries, it most preferably has vertical side surfaces to provide a maximum surface contact between the stop and lateral sides of the work, to most effectively resist any lateral movement of the work relative to the vise.
Accordingly, a primary object of the present invention is to provide a vise jaw which includes a stop for resisting lateral motion of a work piece held within the vise.
Another object of the present invention is to provide a vise jaw with work stop which can have the work stop positioned relative to the vise jaw at a variety of different positions.
Another object of the present invention is to provide a vise jaw with work stop that has a stop which can be easily and conveniently moved from one location to another location upon the vise jaw and held securely adjacent the vise jaw.
Another object of the present invention is to provide a vise jaw with work stop which is of simple construction and is easy to use and reposition, while effectively resisting any lateral motion of a work piece held within the vise.
Another object of the present invention is to provide a vise jaw with work stop which includes a stop having geometries that work effectively with geometries in the vise jaw to allow the work stop to be held securely in a fixed position relative to the vise jaw.
Other further objects of the present invention will become apparent from a careful reading of the included drawing figures, the claims and detailed description of the invention.
Referring to the drawings, wherein like reference numerals represent like parts throughout the various drawing figures, reference numeral 10 is directed to a vise jaw (
In essence, and with particular reference to
At least one key 30, or other form of stop, is provided which is removably attachable to the jaw 10 through the grooves 20. Each key 30 includes a free portion 40 and a captured portion 50. The free portion 40 extends beyond the face 14 of the jaw 10 when the key 30 is coupled to the jaw 10. The free portion 40 is thus available to resist lateral motion of the work W (
The captured end 50 of the key 30 is configured to be securely held within the groove 20 or other slot formed in the jaw 10. In addition to sizing and shaping the captured end 50 to fit within one of the grooves 20, or other slots, a screw 28 is provided to fit within appropriate holes in the captured end 50 to allow the screw 28 or other fastener to secure the key 30 within the groove 20.
More specifically, and with particular reference to
The vise 2 includes a fixed end 4 secured to the base 3 without motion between the fixed end 4 and the base 3. The vise 2 also includes a moving end 6 opposite the fixed end 4. The moving end 6 is adapted to move linearly in a primary direction toward and away from the fixed end 4, a horizontally. A secondary horizontal direction perpendicular to this primary direction of movement of the moving end 6 relative to the fixed end 4 is referred to as a “lateral” direction. Bolts 5 are provided which can be threadably attached to the fixed end 4 to secure a jaw to the fixed end 4, such as the jaw 10 of this invention. A moving jaw 18 is similarly attachable to the moving end 6, with the jaw 10 of this invention being locatable either upon the fixed end 4 or the moving end 6 (or both).
One prior art jaw J (
With particular reference to
A face 14 is provided which extends between the sides 13 and between the bottom 12 and the top 16, with the face 14 perpendicular to the bottom 12, sides 13 and top 16. The face 14 is adapted to engage the work W. Holes 15 pass through the face 14 of the jaw 10 and entirely through the jaw 10 to receive bolts 5 for securing the jaw 10 to the fixed end 4 (or moving end 6) of the vise 2. These holes 15 preferably have a sufficient depth and with a step therein so that a head of the bolt 5 can reside within the jaw 10 somewhat and without extending beyond the face 14.
Unique to this invention, the jaw 10 includes at least one slot, and preferably a plurality of slots for receiving at least one stop therein. The slots within the jaw 10 can take on a variety of different configurations. Most preferably, the slots within the jaw 10 are provided in the form of grooves 20. These grooves 20 are formed within the top 16 of the jaw 10 and intersect with the face 14 of the jaw 10, preferably with a centerline of the groove 20 oriented perpendicular with the face 14. The groove 20 preferably exhibit a constant cross-sectional contour. This contour preferably includes a horizontal floor 22 below the top 16 with walls 24 extending from the floor 22 up to the top 16. These walls 24 preferably taper so that the walls 24 are further from each other adjacent the top 16 than their spacing adjacent the floor 22.
A threaded hole 26 is preferably provided extending vertically down into the floor 22. This threaded hole 26 includes threads adapted to receive a threaded fastener, such as a screw 28, after the screw 28 has passed through the stop, so that the screw 28 assists in holding the stop within the groove 20 or other slot within the jaw 10. While the walls 24 are not strictly required to taper, preferably the walls 24 do taper so that the grooves 20 are wider adjacent the top 16 than adjacent the floor 22. Such a taper facilitates the easy insertion and removal of one or more stops into one or more of the grooves 20. Preferably, an angle of taper of these walls 24 away from a vertical orientation is approximately 10°.
While the slots are shown according to the preferred embodiment in the form of the grooves 20 as described above, the slots can have various different alternative forms, such as illustrated in
With particular reference to
The key 30 includes an upper surface 32 parallel with and spaced from a lower surface 34. A bore 36 extends through the key 30 from the upper surface 32 to the lower surface 34, with a bore 36 preferably extending perpendicularly to these surfaces 32, 34. The bore 36 preferably includes a step 38 which causes the bore 36 to have a greater diameter adjacent the upper surface 32 than adjacent the lower surface 34. The stop engages a head of the screw 28 with the head recessed into the bore 36.
The free portion 40 of the key includes a front surface 42 which is preferably planar and extends perpendicularly between the upper surface 32 and the lower surface 34. The front surface 42 is adapted to reside in a plane substantially parallel with the face 14 of the jaw 10 when the captured portion 50 of the key 30 resides within one of the grooves 20 or other slots in the jaw 10.
The free portion 40 additionally includes side surfaces 44 which extend between the upper surface 32 and the lower surface 34 adjacent the front surface 42. The side surfaces 44 are preferably perpendicular to both the upper surface 32, lower surface 34 and front surface 42. The side surfaces 44 are adapted to engage sides of the work W to resist lateral motion of the work W relative to the vise 2 (
The captured portion 50 most preferably has a contour matching the contour of the slots within the jaw 10. With the slots in the form of the grooves 20 of the preferred embodiment, the captured portion 50 preferably includes tapered surfaces 52 which extend between the upper surface 32 and the lower surface 34 of the key 30. The tapered surfaces 42 extend from the transition 46 to a rear surface 54 on an end of the key 30 opposite the front surface 42.
The tapered surfaces 52 are provided with an angle of taper a (
The width of the captured portion 50 between the tapered surfaces 52 and the height of the captured portion 50 between the upper surface 32 and lower surface 34 is preferably similar to corresponding measurements within the grooves 20 of the jaw 10. However, most preferably a width of the captured portion 50 of the key 30 is preferably slightly greater than a width of the grooves 20. In this way, the captured portion 50 will not quite touch the floor 22 before the tapered surfaces 52 engage the walls 24 within the grooves 20. Such a slight oversizing of the captured portion 50 thus ensures a secure abutment of the tapered surfaces 52 against the walls 24 of the grooves 20 with a large amount of surface area having intimate contact between the key 30 and the jaw 10.
Additionally, a thickness of the capture portion 50 between the upper surface 32 and lower surface 34 is preferably slightly less than the depth of the grooves 20, so that the key 30 tends to reside within the groove 20 without extending up above the top 16 of the jaw 10 in any way.
In use and operation, and with particular reference to
If it is important that the work W have a precise lateral location within the vise 2, or if concern exists that the work W might slide laterally, the jaw 10 according to this invention and a stop such as the key 30 is utilized. Particularly, the user first makes sure that the jaw 10 is installed adjacent the fixed end 4 (or alternatively the moving end 6 or both) of the vise 2.
Next, the user determines which of the grooves 20 is properly positioned to provide lateral support adjacent the work W. The key 30 is then positioned within that groove 20 with the captured portion 50 residing within the groove 20 and with the free portion 40 extending away from the face 14 and adjacent a lateral side of the work W. The screw 28 is then utilized by passing it through the bore 36 in the key 30 and into the threaded hole 26 within the floor 22 of the groove 20, so that the screw 28 or other fastener secures the key 30 within the groove 20. The user then places the work W directly adjacent the side surface 44 of the free portion 40 of the key 30 adjacent the work W and tightens the vise 2.
The work W is thus securely held in the precise position desired in both a primary horizontal direction and a lateral horizontal direction within the vise 2. The user can then perform the desired machining operation upon the work W. When a second work piece W needs to have a similar machining operation performed, the vise 2 is opened and the new work W is placed within the vise 2 with the work W abutting the jaws 10, 18 and abutting the key 30, so that an identical machining operation can be precisely performed.
With particular reference to
A part round key 66 is preferably provided which can reside within one of the troughs 62. The part round key 66 could alternatively be a key or other stop which is fully round, or other shapes. A bore 67 is provided within the part round key 66 which can be aligned with the threaded hole 64. A screw 68 is provided to secure the part round key 66 to the trough 62 by passing the screw 68 through the bore 67 and into the threaded hole 64.
With particular reference to
While various different stops could be provided for use within the V-grooves 72, including complementally formed somewhat triangular stops, this second alternative embodiment illustrates use of a full round key 76 residing within the V-grooves 72. This second alternative embodiment thus illustrates how the stop need not have a fully complemental contour with that of the slot, to effectively operate according to this invention. The full round key 76 could alternatively be a part round key similar to that provided in the first alternative embodiment of
With particular reference to
A full round key 86 is sized to fit within the cylindrical holes 82. This full round key 86 preferably includes a threaded bore 87 which can be aligned with the top bore 84 so that a screw 88 can pass through the top bore 84 and into the threaded bore 87 to secure the full round key 86 within one of the cylindrical holes 82. The full round key 86 could alternatively be press fit within the cylindrical holes 82 or the full round key 86 could itself be threaded so that it threads into cylindrical holes 82 fitted with complemental threads.
With particular reference to
This disclosure is provided to reveal a preferred embodiment of the invention and a best mode for practicing the invention. Having thus described the invention in this way, it should be apparent that various different modifications can be made to the preferred embodiment without departing from the scope and spirit of this invention disclosure. When structures are identified as a means to perform a function, the identification is intended to include all structures which can perform the function specified. When structures of this invention are identified as being coupled together, such language should be interpreted broadly to include the structures being coupled directly together or coupled together through intervening structures. Such coupling could be permanent or temporary and either in a rigid fashion or in a fashion which allows pivoting, sliding or other relative motion while still providing some form of attachment, unless specifically restricted.
Number | Name | Date | Kind |
---|---|---|---|
133423 | Demmon et al. | Nov 1872 | A |
2770156 | Brettrager | Nov 1956 | A |
3810311 | Pingel | May 1974 | A |
4030718 | Philipoff | Jun 1977 | A |
4635912 | Donnelly | Jan 1987 | A |
5018562 | Adams | May 1991 | A |
5996986 | Ewing | Dec 1999 | A |
6029967 | Wolfe | Feb 2000 | A |
6217014 | Wolfe | Apr 2001 | B1 |
20030071404 | Cairns | Apr 2003 | A1 |
20030102615 | Bentley | Jun 2003 | A1 |