The present invention relates to vises and similar types of clamping tools.
Vises are well known, and are used to clamp tools and workpieces. However, most vises are relatively limited in their capabilities. For example, such vises may be able to clamp a workpiece or tool, and do nothing else. This is undesirable to users who want increased functionality from their vises.
Other problems are associated with the manufacture, assembly and shipping of vises. Typically, vises are constructed from cast elements which use a significant amount of steel/iron and contributes to the vise having a high mass. The high mass of existing vise increases the cost of shipping and storing them. Further, the cast configuration of vises create a number of problems associated with assembly and repair thereof. For example, traditional vises typically have jaw faces that connect to jaw bodies via a blind hole that is drilled and tapped, which is a significant problem because a slot and nut behind the screw is not easy to access. In addition, when portions of such vises are damaged, they can't readily be repaired or replaced by the user, thus often rendering the entire vise useless.
Traditional vises have other drawbacks. For example, traditional vises are most often clamped in only one direction, which provides a relatively limited working parameter.
There is, therefore, room for improvement in vises.
Aspects of the invention comprise vises, features or elements of vise, and methods of operating or using vises.
In one embodiment, a vise comprises a base, a first jaw connected to the base, a saddle, a second jaw movably mounted to the saddle, and a first means for moving the second jaw relative to the saddle, wherein the saddle is movable relative to the first jaw and movement of saddle relative to the first jaw causes the first and second jaws to be moved towards and away from one another, and wherein movement of the second jaw relative to the saddle causes the first and second jaws to be moved towards or away from one another.
In one embodiment, the saddle may have an elongated tubular construction, and may be fabricated from sheet metal, such as having a top, a pair of sides and a bottom which has a slot which is defined by opposing sides of the sheet metal which is used to form the saddle. The top and sides may further define an inset channel, whereby each of the top and sides has a Z beam configuration.
The second jaw may have a base which defines a passage for receiving the saddle, and the means for moving may comprise a drive screw which is located in the saddle. A spindle nut may be mounted on the drive screw and be connected to the second jaw, thus allowing the second jaw to move along the saddle as driven by the drive screw.
In one embodiment, a means for locking may allow the position of the saddle to be changed relative to the first jaw, such as comprising at least one pin which is connected to the first jaw and may selectively engage one of a plurality of apertures in the saddle.
The first and second jaws may comprise jaw bodies which are constructed from sheet metal. The jaw bodies may define one or more working surfaces which are supported by beams.
The jaw bodies may define or mount features or accessories, such as dies, bending elements, covers or fractal jaw assemblies.
In one embodiment, the vise may be mounted to a work surface, such as via the base. In other embodiments, the vise might be mounted to a trailer hitch or other mount, such as by a portion of the saddle or an extension thereof.
Features or aspects of the vise may be configured to reduce the manufacturing time and cost and the weight of the vise, such as to reduce production and shipping costs. Features or aspects of the vise may also facilitate serviceability thereof, such as to repair or replace parts of the vise.
Further objects, features, and advantages of the present invention over the prior art will become apparent from the detailed description of the drawings which follows, when considered with the attached figures.
In the following description, numerous specific details are set forth in order to provide a more thorough description of the present invention. It will be apparent, however, to one skilled in the art, that the present invention may be practiced without these specific details. In other instances, well-known features have not been described in detail so as not to obscure the invention.
Aspects of the invention comprise vises, features or elements of vise, and methods of operating or using vises.
In one embodiment, the second or stationary jaw 914 is mounted to a base 915. The base 915 may have various shapes and sizes. In one embodiment, the base 915 is generally square. The base 915 may be used to support the vise 900 on a work surface. In one configuration, the base 915 may be mounted to the work surface. For example, the base 915 may include one or more flanges 917 which extend outwardly therefrom, such as from the bottom of one or more of the sidewalls thereof, for supporting or connecting one or more fasteners 928 thereto. The fasteners 928 might comprise, for example, bolts, screws or the like which are used to connect the base 915 to the work surface. In one embodiment, the fasteners may comprise expandable sleeves or locks which can be passed through an opening in the work surface and then expanded, such as by rotation of a fastener into the sleeve, to expand the sleeve and prevent removal of the sleeve from the work surface.
In one embodiment, as illustrated, the base 915 may define a hollow interior. In one configuration, the base has one or more upwardly extending walls or supports that support a top surface to which the stationary jaw 914 is mounted. The walls and top surface may thus define a interior space below the top surface. One or more openings, doors or the like might be provided for accessing the interior space, such as for storing work elements, accessories or the like. In one embodiment, at least one drawer 936 might be provided, which drawer can be moved in and out of the interior space of the base 915.
The stationary jaw 914 is preferably connected to the base 915, such as by being located at a top thereof. The stationary jaw 914 might be connected by one or more fasteners, such as bolts, or via welding or other means of connection.
In one embodiment, the stationary jaw 914 comprises a slide 919. The slide 919 preferably defines a passage for receiving a saddle 930 therethrough. The saddle 930 preferably comprises an elongated support, such as comprising a square or “U” shaped tube. In one embodiment, the saddle 930 may define a plurality of mounts, such as apertures or openings 931 therein. In one embodiment, the openings 931 are provide in on or both lateral sides of the saddle 930. In one embodiment, the saddle 930 may include a scratch resistant finish, such as a plated finish or a coating. In one embodiment, one or more bearings, such as nylon guides, may be removably located in the passage through the slide 919. These guides may be used to facilitate smooth movement of the saddle 930 through the slide 919 and prevent wear of those components. The guides may be replaceable (such as by fitting in to slots in the slide 919 or being mounted with fasteners), thus permitting the user to replace them when worn.
Preferably, the position of the saddle 930 may be changed relative to the stationary jaw 914. In one embodiment, the saddle 930 can be moved through the slide 919. The position of the stationary jaw 914 relative to the saddle 930 may then be fixed, such as by a saddle lock 932. In one embodiment, the saddle lock 932 comprises a pin 935 which can be moved in and out of a corresponding aperture 931 in the saddle 930, such as via a handle 933, as best illustrated in
The movable jaw 912 comprise a body 918 that is also configured to accept the saddle 930. The movable jaw 912 is preferably mounted for movement along the saddle 930, towards and away from the stationary jaw 914. In one embodiment, as best illustrated in
A handle 952 may be mounted or connected to an end of the shaft 950 that extends outwardly of the saddle 930. In one embodiment, the handle 952 may have a tubular construction, such as to reduce the weight of the vise 900. The handle 952 allows the user to rotate the shaft 950. The remaining portion of the shaft 950 may be located inside of the saddle 930, such as to permit rotation of the spindle relative thereto. The handle 952 may be connected to the spindle 950 via a universal joint or member 953 that permits the handle 952 to be placed in offset positions from the axis of the shaft 950.
The movable jaw 912 may be mounted to the shaft 950 via a spindle nut 954, such as which is connected to the body 918 thereof. It will be appreciate that as the shaft 950 rotates, the spindle nut 954 is drawn along the shaft 950, thus causing the movable jaw 912 to slide along the saddle 930. Rotation of the shaft 950 in clockwise or counter-clockwise directions serves to move the movable jaw 912 towards or away from the stationary jaw 914.
Both the movable jaw 912 and the stationary jaw 914 preferably include or define one or more working surfaces 913 (which may be generally planar, but might have other shapes). The working surfaces 913 may comprise, for example, a generally vertical working surface (which vertical working surfaces of the jaws 912, 914 face one another), and generally horizontal or top working surfaces (which may extend generally perpendicular to the vertical working surfaces). The working surfaces 913 may be defined by a jaw body 955. One jaw body 955 may be removably attached (such as with threaded fasteners) to the body 918 of the movable jaw 912 and another jaw body may be movably attached to the slide 919 of the stationary jaw 914, thus allowing the jaw bodies to be replace for service and also allowing their positions to be adjusted, such as to ensure that they are aligned (for example, to ensure that the vertical and horizontal working surfaces are aligned when placed against one another).
Unlike existing vises which are constructed from cast components, such as cast jaw bodies which are mounted to a cast base, the elements of the fabrication vise 900 are preferably constructed from sheet metal and tubing. For example, as indicated, the saddle 930 is preferably constructed sheet metal which is bent into a “U” shape, or might be constructed from standard tubing, such as square metal tubing. The movable jaw 912 (including the body 918 and jaw body 955), the base 915, and the stationary jaw 914 (including the slide 919 and jaw body 955), are preferably constructed from sheet metal, such as rolled sheet metal having a thickness of 0.2 to 0.12 inch. This metal may be cut, bent and welded or otherwise fabricated to form various features of the vise 900.
In one embodiment, the strength of the stationary jaw 914 is derived from support beams 926, which preferably also comprise folded sheet metal. The support beams 926 may extend from the jaw body 955 to the slide 919 to help distribute the pressure from the work surfaces 913 to the slide 919 and the saddle 930, as best illustrated in
In use, a user may gross-adjust the positions of the movable jaw 912 and stationary jaw 914 relative to one another by changing the position of the saddle 930 relative to the stationary jaw 914 via the saddle locks 932. In one embodiment, one or more handles 944 (such as which may extend outwardly from either or both sides of the base 918) may be associated with the movable jaw 912. When the user releases the saddle locks 932, the user may grasp one or more of the handles 944 and then push or pull them to cause the position of the saddle 930 to change relative to the stationary jaw 914 (by sliding through the slide 919 thereof).
Fine adjustment of the movable jaw 912 may then be made by turning the handle 952 which moves the movable jaw 912 towards or away from the stationary jaw 914. The movement of the movable jaw 912 towards the stationary jaw 914 may be used, for example, to clamp a workpiece between the vertical work surfaces 913 of the jaw bodies 955 of the two jaws).
While in one embodiment, the vise 900 may be supported on a work surface, the vise 900 might be mounted to other elements. For example, an extension 960 might be mounted to the end of the saddle 930 which is opposite the handle 952. This extension 960 might, for example, permit mounting of the vise 900 to a trailer hitch receiver of a vehicle or a similar mount which is associated with another structure. The extension 960 might be configured to fit into or over the end of the saddle 930 and the two might be connected by one or more fasteners 962 which pass through aligned openings in the saddle 930 and the extension 960 (where the extension might 960 similarly comprise tubing having openings in the sides thereof). In another embodiment, the saddle 930 and extension 960 might be connected by a sleeve which fits inside the ends of the saddle 930 and extension 960 or over the ends of the saddle 930 and extension 960, and which is coupled thereto).
While the extension 960 is shown as having a series of apertures to be fixed with a fastener in a particular position within the saddle 930, a number of ways of fixing the location of the extension 960 are used in other embodiments. For example, the saddle 930 and/or extension 960 may incorporate or include a ratchet mechanism for selectively engagement with the other component (such as where the extension 960 may include slots for engagement with a biased ratchet element on the saddle 930, thus allowing the extension 960 to be slipped into the saddle 930 and locked at a particular position, or unlocked by releasing the biased ratchet element; or where the features thereof are reversed relative to the extension 960 and saddle 930). In another embodiment, the extension 960 includes a continuous notch on the surface, into which a corresponding workpiece (such as a locking or engaging member) is frictionally inserted after also passing through the saddle 930. In one example, the workpiece comprises a thumbscrew which is associated with the saddle 930 and can be turned to engage the extension 960 in the notch thereof, including where the pressing or engaging force is increased by the means of a spring-loaded mechanism.
While the saddle 930 is described as being of a U or square tubular construction, the saddle 930 might have other constructions, including being of different shapes such as rectangular, oval, circular, etc.
A number of benefits are created by the embodiments shown in these figures. One benefit includes the ability to make faster gross adjustment by sliding movement of the saddle 930 relative to one of the jaws (the stationary jaw 914 in this case) and then fine adjustment with the shaft 950.
The use of sheet metal to form the core portions of the vise 900 eliminates the need for expensive casting, avoids issues associated with casting (such as interior and/or exterior voids which may reduce the strength of the casting or require filling), substantially reduces the total weight of the vise 900 (thus saving substantial expense in the shipping of the vise 900, such as from the site of manufacture to the point of sale or to the customer), and allows quicker and easier modification to the design of the vise, such as to incorporate new features. Other elements may be constructed from standard tubing, thus eliminating the need for any custom cast parts for the main body of the vise.
The consistency and quality of sheet metal components is much higher than casting. Sheet metal quality is easier to measure. The sheet metal body is lighter than the traditional casting, yet stronger with the correct geometry, such as by utilizing lightweight bent/formed support beams 916, 926. In a preferred embodiment, the jaws have a triangle or truss shape profile (e.g. where the beams 916,926 or similar supports extend at an angle between the base and jaw body) that is supported by a tubular beam on one or two sides of the profile. The tubular beam can be square, rectangular, or round to create an optimal triangle shape.
As indicated, the movable jaw 912 and stationary jaw 914 may each include a jaw body 955 that defines one or more working surfaces. In one embodiment, these surfaces 913 may be oversized, or larger in dimension in either or both the vertical and horizontal surfaces (compared to cast vise jaws, where casting and weight limitations generally limit the size thereof), thereby providing larger clamping or anvil surfaces.
In one embodiment, the jaw bodies 955 may be configured to accept accessories, such as other engaging elements. For example, as illustrated in
The fractal jaw body 970 will be described in more detail with reference to
In one embodiment, the mounts 974 are preferably configured for independent rotation to one another relative to the base 972. In one embodiment, as best illustrated in
This mounting permits the orientation of each mount 974 to change relative to the base 972, as illustrated in
Other mounting configurations for the mounts 974 (relative to the sockets in the base 972 of the fractal jaw body 970). For example, as illustrated in
Advantageously, the described configurations allow a user to remove and replace the mounts 974 and/or the engaging members 980, such as to service them. The user might associate different engaging members 980 with the mounts 974, such as which have different characteristics which are useful in engaging a workpiece (harder or softer rubber, different face features and shapes, etc.). It will also be appreciated that the fractal jaw body 970 may accommodate varying numbers (and sizes) of mounts 974. For example, a fractal jaw body 970 might include a first density of mounts 974 (such as a matrix of 4 rows and 9 columns of mounts) or a second density of mounts (such as a matrix of 3 rows and 7 columns of mounts). In less dense configurations, the sizes of the mounts 974 might be the same (whereby there is a greater spacing between them) or they might be larger.
As illustrated in
As illustrated in
As illustrated in
In some embodiments, the jaw bodies 955 may include printed, etched or other formed markings. These markings may be provided in various positions, at various angles or the like, on the jaw bodies 955, such as for providing reference points when engaging a workpiece.
As another example, as illustrated in
The bending dies 996A,B might be mounted to the jaw bodies 955 in various manners. Preferably, they may be mounted by threaded fasteners, such as which pass through a body of the bending die 996A,B and into the vertical and horizontal working surfaces 913 of the jaw bodies 955.
As another example, as illustrated in
As illustrated, aside from primary vertical and horizontal working surfaces 913, the jaw bodies 955 may define another surfaces, such as side surfaces. Mounts or mounting locations may be defined relative to any or all of these different surfaces, such as to permit the associating of secondary features or accessories (and removal thereof) in various combinations and in various locations of the jaw bodies 955.
The vise 900 may have other features. For example, the vise 900 may include a through-hole on the bottom of the saddle 930 that allows debris to fall through the vise versus getting caught up in the saddle/slide and screw 950, as is the case with prior art vises. The hole might comprise one or more openings or a slot in the bottom of the saddle 930. For example, as described in more detail below, in some embodiments, the saddle may be constructed from sheet metal which is bent, whereby opposing sides of the sheet metal member which is used to form the saddle form opposing sides of a slot that runs along a bottom of the saddle.
The square shape of the vise base 915 (see
In one embodiment, there is a series of openings or apertures perforations 920 in either or both of the slide 919 and base 918, such as in a top thereof, which allow a visual reference for the current location of the saddle 930 and associated screw 950.
As indicated above, one aspect of the invention is the construction of a vise from sheet metal rather than by casting. While this has been described above relative to a fabrication vise 900, the sheet metal construction may be applied to a wide range of other configurations of vises, such as described below. As also described below, these vises may have other advantageous features which may be applied to other types of vises.
For example,
This embodiment vise 1000 is similar to the fabrication vise 900 described above, such as including a first or movable jaw 1012 and a secondary jaw 1014. The movable jaw 1012 may again comprise a body 1018 and have a jaw body 1055 connected thereto, such as via one or more braces or struts 1026. Likewise, the secondary jaw 1014 may again comprise a slide 1019 for accepting a saddle 1030, and may include a jaw body 1055 which is connected to the slide 1019, such as via one or more braces or struts 1026.
Preferably, the position of the secondary jaw 1014 is again selectively fixable relative to the saddle 1030, such as via one or more locks 1032 which engage mating apertures 1031 in the saddle 1030.
As best illustrated in
An opposing end of the saddle 1030 may be configured to be received in a trailer hitch receiver. This may be permitted via the configuration of the end of the saddle 1030 itself, or via an extension 1060 which is connected to the saddle 1030 and extends therefrom. The extension 1060 might be formed as part of the saddle 1030, be connected thereto (such as adjustably connected via a pin and hole configuration which permits the length of the extension to change), or be permanently connected thereto.
As with the fabrication vise 900, the trailer vise 1000, including the components thereof, are preferably substantially constructed from sheet metal. As indicated, the jaws 1012, 1014 may be constructed from sheet metal which is cut, bent or otherwise fabricated. Again, struts 1016, 1026 comprising sheet metal elements, may be used to support the jaw bodies 1055, instead of the jaws being cast as a single large and heavy body. The saddle 1030 may be constructed from sheet member (such as formed into a “U”-shape) or from tubing, as may the handle 1052. As illustrated, the extension 1060 might be constructed from sheet metal which is bent into a “U” shape. As a result, this vise 1000 has many of the same advantages of the fabrication vise 900, including being cheaper and easier to fabricate, with closer tolerances, and being much lighter than a similar cast-component vise.
The bracket 1003 may be generally “U”-shaped, such as having one or more leg portions, and is mounted to the outside of the slide 1019 so that, when so positioned, a support surface is set outwardly therefrom. The handle 1004 is mounted for rotation around the connector 1008. The pin 1006 preferably passes through the connector 1008 and the bracket 1003, and threads into engagement with the head 1007, which is configured to pass through an opening in the slide 1019 and the base 1002 and, when aligned, one of the apertures 1031 in the saddle 1030. As indicated above, the pin is preferably biased, such as by a spring 1009 which is mounted between the head 1007 and the bracket 1003.
When the handle 1004 is in the position illustrated in
In one embodiment, the vise 1000 may include an anvil 1099. For example, as illustrated in
Of course, features of the fabrication vise 900 might be utilized with the trailer vise 1000, such as jaw bodies 1055 which include accessory mounts or mounting points and the like.
Another embodiment of the invention will be described with reference to
This embodiment vise 1100 again has first and second jaws 1112, 1114, where one of the jaws 1114 is stationary (and in this case, cannot be moved relative to a saddle 1130) and where the other jaw 1112 is movable.
In this configuration, the movable jaw 1112 may include a body 1118 which is mounted to the saddle 1130, such as at one end thereof, preferably in a fixed position. On the other hand, the stationary jaw 1114 includes a slide 1119 that accepts the saddle 1130 through a passage thereof, thus allowing the saddle 1130, with the movable jaw 1112 connected thereto, to move towards and away from the stationary jaw 1114.
Referring to
As with prior embodiment vises, the jaws 1112, 1114 preferably include at least one jaw body 1155 which may be formed from sheet steel and which may be connected to the body 1118 or slide 1119 via one or more struts 1116, 1126. As illustrated, a jaw body 1155 might be located at the top and bottom of the jaw, and those jaw bodies 1155 might have the same configuration or a different configuration, such as defining different working surfaces. Again, the jaw bodies 1155 might include various base or mounting elements, such as for accepting various accessories and the like.
In this configuration, the second end of the saddle 1130 (opposite the handle 1152) might be mounted to a trailer hitch receiver or similar mount, or be mounted to various other mounts. In a preferred configuration, however, the vise 1100 is configured for rotational movement. As such, in one configuration, the second end of the saddle 1130 is mounted to a riser 1180. A first end of the riser 1180 may be connected to a mount 1115, such as which may have a similar construction to the mount 915 described above, such as including flanges 917 for accepting fasteners 928 for connecting the vise 1100 to a support or work surface, such as a workbench.
Referring to
Most importantly, in a preferred configuration, the position of the vise 1100 is rotationally adjustable. In one embodiment, referring to
A means is preferably provided for selectively locking the position of the plate 1184 (and thus the workpiece holding portion of the vise 1100) to the base 1115. In one embodiment, this means comprises a locking bar (not visible) which is connected to the plate 1184 and is located under the top surface of the base 1115. The locking bar preferably includes one or more upwardly extending tabs 1189 (such as at opposing ends thereof) which may protrude through the slots or openings 1190 formed in the base 1115. In one embodiment, a cover 1188 is located over the locking bar and the associated springs. The cover 1188 is preferably connected to the bottom side of the plate 1184 and effectively captures the locking bar and springs therein, and allows the locking bar to move towards and away from the plate 1184.
In one embodiment, the locking bar is biased downwardly or away from the base 1115, such as by one or more springs. One or more locking pins 1191 which are accessible at the top of the base 1115 thread into or otherwise engage the locking bar. When the locking pins 1191 are loosened, the locking bar (not visible) preferably moves downwardly so that the one or more locking tabs 1189 thereon move out of engagement with the slot(s) 1190 in the base 1115, such as biased by the one or more springs. At that time, the riser 1180, and thus the entire vise (except for the base) may be rotated relative to the base. Once the locking tabs 1189 of the locking bar are aligned with other slots 1190 in the base 1215, the locking pins 1191 may be tightened to move (pull upwardly) the locking tabs 1189 into engagement with the base 1115, locking the vise in a new rotationally fixed position. In one embodiment, as illustrated, a number of slots 1190 may be formed in the base 1115, such as spaced about a 360 circumference of an opening in the base 1115, thus permitting the vise to be positioned in a wide range of rotational positions.
Of course, other means may be provided for rotatably mounting the vise, including in relation to a base, such as to one or more fixed positions.
Of course, the vise 1100 might have other configurations and other features. For example, as illustrated in
In one embodiment, the vise 1100 may include an anvil 1199. For example, as illustrated in
Of course, features of the vises described herein might be utilized with the vise 1100, such as jaw bodies 1155 which include accessory mounts or mounting points and the like.
Yet another vise will be described with reference to
As illustrated, in this embodiment, a movable jaw 1212 is again mounted to a saddle 1230, such as at a first end thereof. The movable jaw 1212 may have a housing 1218 that is mounted to the saddle 1230 and which supports a jaw body 1255, such as by one or more struts or supports 1216.
The stationary or secondary jaw 1214 may again comprise a slide 1219 which his configured to accept the saddle 1230 and which supports a jaw body 1255, such a via one or more struts or supports 1226.
Referring to
In this embodiment, the screw 1250 is located outside of the saddle 1230, but like in other embodiments, it might be mounted in the saddle. When the handle 1252 is rotated, the saddle 1230, and thus the movable jaw 1212 connected thereto, is moved towards and away from the slide 1219 of the stationary jaw 1214.
In one embodiment, the vise 1200 may again include at least one anvil 1299, such as which is mounted to the slide 1219 and located at the top thereof.
Once again, the vise 1200 might be configured for connection to a trailer hitch receiver or other mount, a work surface or the like. In one embodiment, the vise 1200 includes a base 1215 which supports the vise 1200. The stationary jaw 1214 is preferably mounted to the base 1215. In one embodiment, the stationary jaw 1214 is rotatably mounted to the base 1215, such as via a plate 1284 and using the locking bar 1188 (
As illustrated in
Of course, features of the vises described herein might be utilized with the vise 1200, such as jaw bodies 1255 which include accessory mounts or mounting points and the like.
Yet another vise will be described with reference to
Once again, the vise 1300 again includes first and second jaws, such as a movable jaw 1312 and a stationary jaw 1314. The stationary jaw 1314 may be mounted to or formed as a portion of a base 1315 of the vise 1300. In one embodiment, the base 1315, and additional associated features of the vise 1300 are of a sheet-metal construction, such as constructed from sheet metal which is cut, bent and otherwise fabricated. In this configuration, the stationary jaw 1314 may comprise an upwardly extending flange which is located at one end of the base 1315.
The movable jaw 1312 is configured for movement relative to the base 1315, and thus the stationary jaw 1314. In one embodiment, a screw 1350 is rotationally supported by the base 1315, such as by passing through a flange defined by the base 1315. One end of the screw 1350 may be connected to the movable jaw 1312. A handle 1352 may be connected to the opposing end of the screw 1350, such as to permit rotation of the screw 1350 by a user.
In a preferred embodiment, the base 1315 has a raised portion 1394 (relative to a bottom portion thereof, such as mounting flanges 1317). The raised portion 1394 preferably defines a slot or opening 1395 therein, such as in a top of the base 1315, such as to permit a drill bit to pass therethrough (which raised portion 1394 then defines a space below it, such as between the raised portion and a workbench or other surface on which the vise 1300 is located). In one embodiment, the movable jaw 1312 may have a housing 1318 with a guide 1396 connected thereto, where the guide 1396 is configured to travel along the slot 1395, aiding in maintaining the movable jaw 1312 aligned as it moves back and forth.
Once again, the vise 1300 might be configured to be mounted to or supported by various supports. In one embodiment, the base 1315 defines one or more flanges 1317, such as for supporting or connecting one or more connectors 1328 which may be used to connect or fastener the base 1315 to a supporting surface, such as a work bench.
Of course, features of the vises described herein might be utilized with the vise 1300, such by including or defining jaw bodies which include accessory mounts or mounting points and the like.
Yet another vise will be described with reference to
Once again, the vise 1400 again includes first and second jaws, such as a movable jaw 1412 and a stationary jaw 1414. In one embodiment, a screw 1450 is rotationally supported by the movable jaw 1412, such as by passing through a housing 1418 thereof. A handle 1452 may be connected to screw 1450, such as to permit rotation of the screw 1450 by a user. The stationary jaw 1414 is mounted on the screw 1450, such as by the screw 1450 engaging a threaded opening in a housing 1419 thereof.
The vise 1400 includes at least one saddle or guide 1430. In one embodiment, the vise 1400 includes two saddles 1430, such as positioned on each side of the screw 1450. The saddles 1450 may have various configurations, and in one embodiment, comprise rods. As illustrated one end of each of the saddles 1450 is connected to the stationary jaw 1414 (such as via a nut), while a second portion of each saddle 1450 is configured to slidably pass through the movable jaw 1412, such as through an opening in the housing 1418 thereof.
Once again, the vise 1400 might be configured to be mounted to or supported by various supports. In one embodiment, a mounting flange 1470 is adjustably connected to the stationary jaw 1414. The flange 1470 may have a first mounting portion 1472 and a second connecting portion 1474. The first mounting portion 1472 may extend outwardly from the stationary jaw 1414, such as generally perpendicular thereto, such as for placement on or against a mounting surface, such as a workbench. The first mounting portion 1472 may include one or more mounts or mount openings therein, such as for accepting fasteners which may be used to connect the vise 1400 to a support such as a workbench surface.
The second connecting portion 1474 is configured to connect the mounting flange 1470 to the stationary jaw 1414. The second connecting portion 1474 may extend generally perpendicular to the mounting portion 1472. The second connecting portion 1474 may comprise a plurality of mounts or mount opening for use in connecting the mounting flange 1470. In one embodiment, the second connecting portion 1474 defines slots or openings in different locations for accepting fasteners which connect the mounting flange 1470 to the stationary jaw 1474. In a preferred configuration, these mounting openings allow the position of the mounting flange 1470 to be adjusted in a vertical direction (e.g. raised or lowered) relative to the stationary jaw 1414.
In one embodiment, the vise 1400 may include at least one dog or stop. The dog 1480 may comprise a body which can be raised and lowered, such as relative to the movable jaw 1412. In one embodiment, the dog 1480 may move relative to a slot or opening that extends downwardly from the top of the movable jaw 1412, thus allowing the dog to be retracted into the movable jaw 1412 or raised above the movable jaw (as illustrated in
In one embodiment, faces of the jaws 1412,1414 preferably include one or more insets 1490. These insets may include openings or apertures, such as for accepting fasteners which may be attached to a workpiece, and the fasteners which are used to connect the mounting flange 1470 (in an offset manner in which they do not interfere with the main working surface of the jaw).
As noted above, one aspect of the invention is a vise which is constructed primarily from sheet metal components and/or tubing, rather than being cast or having cast components. Such a construction can reduce the total weight of the vise by as much as 30% or more, saving material and costs associated with shipping and storage.
Advantageously, as indicated above, the modularity of the components allows the creation of different vises using many common components.
In one embodiment, as best illustrated in
As further illustrated in
As illustrated in
For example, a top plate 1130b may be located in the top channel of the saddle 1130, such as extending along a portion of the length thereof, such as from the end at which the handle 1152 is located and towards the other end. In addition, at least one of a top inner plate 1130c and bottom inner plate 1130d may be located inside of the saddle 1130, such as in a similar location. As illustrated, these plates 1130c,d may be “c” shaped, such as having a flat central section which extends across the top or bottom of the saddle 1130, and then curved “L” shaped ends which extend along the sides, thus resisting flexing of the saddle 1130 in any direction. In one configuration, at least one outer mount 1130e may surround at least a portion of the end of the saddle 1130 (or other reinforced areas), such as to provide mounting or connection points.
In one embodiment, fasteners which are used to connect the base 1118 of the first jaw 1112 to the saddle 1130 may be used to connect a top portion of the outer mount 1130e, top plate 1130b and top inner plate 1130c, to one another and the saddle 1130, while one or more other fasteners may be used to join the bottom inner plate 1130d to the outer mount 1130e, thus maintaining the bottom inner plate 1130d in position relative to the saddle 1130 (such as where the bottom inner plate 1130d is located at the slot 1130a in the bottom of the saddle 1130 and is thus not directly connected to the saddle 1130. Again, this configuration allow for the vise to be constructed from sheet-metal fabricated elements which are assembled into a unitary structure, and where the components thereof may be removed for replacement or repair, unlike in vise which utilizes cast components.
Again, this feature (saddle configuration, including reinforcement) may be applied to other vises or workpiece holders, such as other embodiments of the vises described herein.
In a preferred embodiment, one end of the drive screw may be supported by a nut (such as an ACME nut) which is located in a bracket. This bracket and nut may then be bolted to the saddle, thus allowing the bracket, nut and drive screw to be disconnected from the saddle for service or replacement by the user (see for example,
Further, the insets in the saddle permit guides, such as low-friction nylon guides, to be located in the insets while still accommodating the saddle in a housing or slide. One such configuration is illustrated in
In a preferred configuration, the saddle of the vise is connected to the movable jaw via fasteners such as bolts. This allows the vise construction to be modular and allows servicing of the components. For example, this allows a user to replace the saddle (such as if damaged) by simply sliding the stationary jaw off of the saddle, and removing the movable jaw and associated screw drive. This is contrary to cast vises where slides are cast with the bodies of the vises, thus preventing their separation and/or replacement.
In one embodiment, elements of the vises may be connected via welding or fasteners. Relative to sheet-metal construction, connection with fasteners is permitted by simply forming openings in the components (such as by drilling), rather than the more complex configuration of having to drill and tap holes in cast components.
As indicated, in one embodiment, the jaw bodies may be connected to the housing or slide of the jaw, such as via one or more sheet-metal struts or mounts (see, e.g. 1016 and 1026 in
In this embodiment, the vise 1500 may again include a first or movable jaw 1512 and a second or stationary jaw 1514, as mounted to a base 1515 and having a saddle 1530. In this embodiment, however, the jaw bodies 1555 of the first and second jaws 1512,1514 are cast bodies. In one configuration, the jaw bodies 1555 include one or more flanges 1555a, such as which extend downwardly therefrom, such as to permit the jaw body 1555 of the first jaw 1512 to be connected to the jaw body 1518 thereof, and to permit the jaw body 1555 of the second jaw 1514 to be connected to the slide 1519, such as an outer sides thereof using fasteners. In this configuration, the remaining portions of the vise 1500 may again be constructed from sheet metal, but where the jaw bodies 1555 are cast (and as illustrated, may include one or more openings or holes for reducing the weight thereof, but including one or more ribs or similar elements for strength, such as in supporting a top portion which defines the work surfaces thereof, in relation to the bottom/mounting portions thereof. Of course, this aspect of the invention might be applied to vises or work holding/supporting devices of various configurations, including other embodiments of the vises described herein.
As described herein, a vise of the invention may include an anvil (such as anvils 1099, 1199, 1299 of the embodiments illustrated in
It will be appreciated that features of the different vise/embodiments might be used in various combinations, including vises of other configurations. For example, the jaw mounting configuration of the fabrication vise 900 (including stationary and movable jaws mounted on a saddle) might be used with a vise which does not have the elements thereof made from sheet metal (such as where the jaw bodies are cast and then mounted on the saddle).
It will be understood that the above described arrangements of apparatus and the method there from are merely illustrative of applications of the principles of this invention and many other embodiments and modifications may be made without departing from the spirit and scope of the invention as defined in the claims.
This application claims priority to U.S. Provisional Application Ser. No. 63/383,687, filed Nov. 14, 2022, which prior application is incorporated by reference herein in its entirety.
Number | Date | Country | |
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63383687 | Nov 2022 | US |