Conventionally, a pipe cutting plasma machine uses a plasma torch to cut holes into a pipe. The pipe rolls in, on V-rollers, up to a chuck where the pipe is clamped. An operator then moves a gantry, which includes the plasma torch, out to the end of the pipe where the plasma torch will make holes in the pipe.
The holes are made, where the pipe cutting plasma machine believes is the center of the pipe. Thereafter, the pipe is rotated 180° to cut a second hole. A bolt should go directly through the exact center of the pipe to make an accurate through coupling hole for a bolted coupling.
In a conventional pipe cutting plasma machine, the height of the plasma torch is controlled. Moreover, the X-Y-Z movement of the gantry and the rotation of the chuck are controlled in a conventional pipe cutting plasma machine.
Although conventional pipe cutting plasma machines control the various movements of the gantry and the pipe to be processed, the conventional pipe cutting plasma machines fail to compensate for possible bowing of the pipe. A bowed pipe, using a conventional pipe cutting plasma machine, can cause the cut holes to be off-cantered such that through-bolt coupling cannot be realized.
More specifically, when a bowed pipe is cut using a conventional pipe cutting plasma machine, the opposing holes are not aligned such that through-bolt coupling cannot be realized.
Thus, it is desirable to provide a pipe cutting plasma machine which can compensate for bowed pipes and generate aligned holes for through-bolt coupling.
Additionally, it is desirable to provide a system that detects a bowed pipe and corrects alignment of a plasma torch of a conventional pipe cutting plasma machine such that cut opposing holes are aligned and through-bolt coupling can be realized.
The drawings are only for purposes of illustrating various embodiments and are not to be construed as limiting, wherein:
For a general understanding, reference is made to the drawings. In the drawings, like references have been used throughout to designate identical or equivalent elements. It is also noted that the drawings may not have been drawn to scale and that certain regions may have been purposely drawn disproportionately so that the features and concepts may be properly illustrated.
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Moreover, the previous cut through coupling hole 25 is not the center of the bowed pipe 35 due to the orientation of the bowed pipe 35 with respect to the vertical center axis 50 of the V-rollers platform 40.
With respect to
The gantry 10 also a torch orientation controller/motor 87. The torch orientation controller/motor 87 bi-directionally rotates the gantry 10 to orientate the plasma torch 20 such that the plasma torch 20 is positioned to be substantially perpendicular to a surface of pipe 30.
The pipe cutting plasma machine also includes a V-rollers platform 40 having a vertical center axis 50. As noted above, a conventional pipe cutting plasma machine uses the vertical center axis 50 of the V-rollers platform 40 as the theoretical center of the pipe 30.
As illustrated in
The imaging device 70 can be a non-laser based imaging system for detecting and measuring the three-dimensional position of the pipe 30 within the field of view 75 of the imaging device 70. Alternatively, the imaging device 70 is, preferably, a laser-based system for detecting and measuring the three-dimensional position of the pipe 30 within the field of view 75 of the imaging device 70.
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Without the visual dynamic positioning system, a conventional pipe cutting plasma system would cut a bolt through coupling hole, at point 110, in alignment with the vertical center axis 50 of the V-rollers platform 40. However, by cutting a bolt through coupling hole, at point 110, in alignment with the vertical center axis 50 of the V-rollers platform 40, the bolt through coupling hole would not be aligned with the center of the pipe 35, thereby preventing through-bolt coupling between two pipes.
With the visual dynamic positioning system, the visual dynamic positioning system, via imaging device 70 and processor 80, detects and measures the bow of pipe 35. Based upon the detected and measured bow of pipe 35, the processor 80 provides correction data (signals) to the gantry controller 83 and the torch orientation controller/motor 87.
The visual dynamic positioning system, via imaging device 70 and processor 80, detects and measures the bow of pipe 35. Based upon the detected and measured bow of pipe 35, the processor 80 provides correction data (signals) to the gantry controller 83 and the torch orientation controller/motor 87.
The gantry controller 83, based upon the received correction data (signals), moves, as illustrated in
The torch orientation controller/motor 87, based upon the received correction data (signals), rotates (if necessary), as illustrated in
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The gantry controller 83, based upon the received correction data (signals), moves, as illustrated in
The torch orientation controller/motor 87, based upon the received correction data (signals), rotates (if necessary), as illustrated in
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As described above, the visual dynamic positioning system detects and measures the orientation of the element being worked on with respect to the vertical center axis of the V-rollers platform. The visual dynamic positioning system outputs information to direct the tooling (gantry and plasma torch) to the proper position with respect to the center of the element.
A pipe cutting plasma machine comprises a V-rollers platform configured to move and rotate a pipe located thereon; a gantry having a plasma torch configured to cut the pipe located on the V-rollers platform; and a visual dynamic positioning system, operatively connected to the gantry, configured to detect and measure, before the plasma torch cuts a first through coupling hole in the pipe, bowness of the pipe located on the V-rollers platform; the V-rollers platform having a vertical center axis and the pipe, located on the V-rollers platform, having a vertical center; the visual dynamic positioning system determining the pipe, located on the V-rollers platform, as being bowed when the vertical center of the pipe is offset, in a horizontal direction, from the vertical center axis of the V-rollers platform; the visual dynamic positioning system including an imaging device configured to image the pipe located on the V-rollers platform and generate image data signals therefrom, an image processor, operatively connected to the imaging device, configured to detect and measure, based upon the generated image data signals from the imaging device, the bowness of the pipe located on the V-rollers platform and to generate control signals corresponding to the detected and measured bowness of the pipe located on the V-rollers platform, and a gantry controller, operatively connected to the image processor, configured to bi-directionally move the gantry based upon the generated control signals corresponding to the detected and measured bowness of the pipe located on the V-rollers platform.
The visual dynamic positioning system may further include a torch orientation controller/motor, operatively connected to the image processor, configured to bi-directionally rotate the gantry based upon the generated control signals corresponding to the detected and measured bowness of the pipe located on the V-rollers platform.
The imaging device may be a non-laser based imaging device. The imaging device may be a laser based imaging device.
The gantry controller may be a linear actuator.
The V-rollers platform may be configured to rotate the pipe located thereon 180° after the plasma torch cuts first through coupling hole in the pipe; the visual dynamic positioning system being configured to detect and measure, after the V-rollers platform rotates the pipe located thereon 180° and before the plasma torch cuts a second through coupling hole in the pipe, bowness of the pipe located on the V-rollers platform.
A method for cutting through coupling holes in a pipe with a pipe cutting plasma machine, comprises (a) moving, using a V-rollers platform, a pipe to locate a desired section of the pipe under a gantry having a plasma torch configured to cut the pipe, the V-rollers platform having a vertical center axis and the pipe, located on the V-rollers platform, having a vertical center; (b) detecting and measuring, using a visual dynamic positioning system, before the plasma torch cuts a first through coupling hole in the pipe, bowness of the pipe located on the V-rollers platform by (b1) imaging the pipe located on the V-rollers platform and generating image data signals therefrom, and (b2) detecting and measuring, based upon the generated image data signals, the bowness of the pipe located on the V-rollers platform, the being determined to be bowed when the vertical center of the pipe is offset, in a horizontal direction, from the vertical center axis of the V-rollers platform; (c) generating control signals corresponding to the detected and measured bowness of the pipe located on the V-rollers platform; (d) bi-directionally moving the gantry, based upon the generated control signals corresponding to the detected and measured bowness of the pipe located on the V-rollers platform, to move the plasma torch to a location to cut the first through coupling hole in the pipe at the vertical center of the pipe; and (e) cutting, using the plasma torch, the first through coupling hole in the pipe at the vertical center of the pipe.
The method may further comprise (f) rotating, using the V-rollers platform, the pipe 180° after the plasma torch cuts the first through coupling hole in the pipe; (g) detecting and measuring, after the V-rollers platform rotates the pipe located thereon 180° and before the plasma torch cuts a second through coupling hole in the pipe, bowness of the pipe located on the V-rollers platform and generating control signals corresponding to the detected and measured bowness of the pipe located on the V-rollers platform after rotation; (h) bi-directionally moving the gantry, based upon the generated control signals corresponding to the detected and measured bowness of the pipe located on the V-rollers platform after rotation, to move the plasma torch to a location to cut the second through coupling hole in the pipe; and (i) cutting, using the plasma torch, the second through coupling hole in the pipe such that the second through coupling hole diametrically opposes the first through coupling hole.
The method may further comprise (f) bi-directionally rotating, before the plasma torch cuts the first through coupling hole in the pipe, the gantry, using a torch orientation controller, based upon the generated control signals corresponding to the detected and measured bowness of the pipe located on the V-rollers platform.
The detecting and measuring bowness of the pipe located on the V-rollers platform may use a non-laser based imaging device. The detecting and measuring bowness of the pipe located on the V-rollers platform may use a laser based imaging device.
It will be appreciated that several of the above-disclosed embodiments and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Also, various presently unforeseen or unanticipated alternatives, modifications, variations, or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the description above.
The present application claims priority, under 35 U.S.C. § 119(e), from U.S. Provisional Patent Application Ser. No. 63/601,188, filed on Nov. 20, 2023. The entire content of US Provisional Patent Application Ser. No. 63/601, 188, filed on Nov. 20, 2023, is hereby incorporated by reference.
| Number | Date | Country | |
|---|---|---|---|
| 63601188 | Nov 2023 | US |