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1. Field of the Invention
The present disclosure generally relates to volatile dispensing systems for releasing volatile materials into the air. More particularly, the disclosure is directed to dispensers configured to control the operation of the volatile dispensing systems in which they are used.
2. Description of the Background of the Invention
A variety of methods have been utilized to contain volatile materials, including insect control agents, fragrances, deodorizers, and the like, and permit the controlled dispensing of these materials as vapors into the ambient air. The prior art describes in detail the use of permeable membranes, as well as other manners to dispense volatile materials from a given dispenser. A variety of volatile material dispensers have been designed to be positioned in various open and closed areas, dependent upon the particular need for the dispenser. Furthermore, the prior art describes manners and devices for displaying the dispensers.
Specific to personal living spaces and professional office settings, there is a desire to make the ambient air more pleasing. Additionally, there is a desire for insect and pest control in these spaces, as well as outdoor spaces, on an ongoing basis. The prior art describes many such devices that may be employed for use in these spaces for both air freshening and insect control.
For instance,
Upon removal of the laminate 22, the dispenser 10 would begin to transition from a full or first condition (
Continued diffusion of the volatile material 32 increases the force exerted upon the membrane 24, which causes the remaining volatile material 32 to migrate from a center of the bottom wall 28 toward a periphery of the bottom wall 28. Continued migration and diffusion of the volatile material 32 results in an increasing surface area contact between the membrane 24 and the bottom wall 28 until the dispenser 10 is empty, or nearly empty. The pressure gradient ultimately resulting in migration of the volatile material 32 may also be viewed as occurring due to an increasing compressed vacuum presence within the dispenser 10 as the volatile material 32 continues to diffuse across the membrane 24. A small amount of the volatile material 32 may remain within the dispenser 10 when it is nearly empty. The volatile material 32 will typically be present in the form of a ring-like appearance (not shown) toward the periphery of the bottom wall 28.
As may be appreciated from the above descriptions, changes in the dispenser 10, as described with reference to
In addition, due to the nature of the problem that is being combated, such as air treatment, freshening, or insect control, there is a societal stigma associated with the presence of such noticeable devices within the personal living spaces and professional office settings where the devices may be employed. An unsightly or clearly identified device is not desirable in such settings. Rather, it is preferable that such a device be decorative and pleasant to the user and, more importantly, to individuals who may frequent the particular settings. As such, a deformed or collapsed dispenser 10 might not only make handling and removal from a dispensing system more difficult, but could also negatively impact aesthetic appearances during operation, or more particularly during the last phases of use.
Although some dispensing products have been introduced attempting to address the above-described limitations, these have focused mainly on using heavier or thicker materials, or on including geometric features that provide stiffness to the dispenser. However, such implementations may compromise or prevent optimal product delivery, or may not achieve sufficient compensation of volumetric or dimensional changes of the dispenser. For instance, vents in the dispenser could in principle provide pressure equalization, but these might not be desirable due to the possibility of leakage or blockage. Also, including more materials or additional features to the dispenser would increase manufacturing costs.
In some dispensing systems, vents in a dispenser housing, that open and close, have been included to control volatile material output. Alternatively, or additionally, capabilities for advancing, retracting, interrupting, or adapting a heat source have also been included in various dispensing systems. Notwithstanding that such implementations would require additional complexity that would add to the cost of manufacturing, and might not necessarily address all of the above limitations, these might not be relevant to or improve some dispensing systems, such as passive dispensing systems or dispensing systems designed for a specific aesthetic appearance.
Hence, in light of the above, there is a need for improved devices that effectively and controllably dispense volatile materials.
The present disclosure overcomes the aforementioned drawbacks by providing embodiments directed to volatile material dispensing systems and dispensers. Specifically, volatile dispensers provided herein are configured to optimize volatile material delivery. As will be described, rather than compensating for structural and dimensional changes by using thicker materials or by activating or operating other dispenser system elements, such as increasing power applied to a resistor or opening a vent, embodiments described herein utilize structural and dimensional changes to directly perform various functions, such as optimizing volatile material output. That is, volatile dispenser embodiments provided herein include operational functionality that allow flexing, wrinkling, collapsing, and other movement or modification of the various dispenser surfaces affecting volatile material delivery, and performing other functions.
In accordance with one aspect of the disclosure, a volatile dispenser for use in a volatile dispensing system is provided. The volatile dispenser includes a blister with a surface having at least one flexible portion, a permeable membrane sealable to the surface and configured to form a sealed reservoir with the blister, and a volatile material contained within the sealed reservoir. Diffusion of the volatile material through the permeable membrane generates a pressure differential between the sealed reservoir and an ambient atmosphere to induce a movement of the at least one flexible portion to perform at least one function for the volatile dispensing system.
In accordance with another aspect of the disclosure, a volatile dispenser for use in a volatile dispensing system is provided. The volatile dispenser includes a blister with a surface having at least one flexible portion and at least one rigid portion adjacent to the at least one flexible portion, a permeable membrane sealable to the surface and configured to form a sealed reservoir with the blister, and a volatile material contained within the sealed reservoir. Diffusion of the volatile material through the permeable membrane generates a pressure differential between the sealed reservoir and an ambient atmosphere to induce a movement of the at least one flexible portion to perform at least one function for the volatile dispensing system.
With particular reference to
The cup-shaped structure 126 may be manufactured using any materials suitable, such as polymer materials, thermoplastics and the like. In some aspects, the cup-shaped structure 126 may include a recycled polyethylene terephthalate (RPET) layer adhesively bonded to a nylon laminate. The nylon laminate may also include a layer of ethylene vinyl acetate (EVA) coextruded to each side of a middle nylon layer. The nylon laminate and RPET layer of the cup-shaped structure 126 in one embodiment have a thickness of about 0.100 to 1.500 mm, although various thicknesses may be possible. As shown in
The side walls 130 may be substantially straight, as shown in
In one embodiment, the side walls 130 and bottom surface 128 of the cup-like structure 126 are thermoformed from a single sheet of the RPET and nylon laminate that is heated, then blown and/or pressed into the flange-and-cup arrangement shown in
The cup-shaped structure 126 includes a bottom surface 128 and side walls 130, or side surfaces, as shown in
For instance, only a portion of the bottom surface 128 may be configured to undergo a movement as a result of a pressure differential, as shown in
The flange 120 may be planar, coupled to and extending outward from the top edges of the cup-shaped structure 126 (e.g. upper edges of side walls 130). In addition, the flange 120 may be integrally formed with the cup-shaped structure 126 in, for example, a thermoforming process, as described above.
As described, the membrane 124 is configured to allow diffusion of the volatile material 134 into the ambient air. Illustratively, the membrane 124 can have a thickness of about 0.05 to 0.15 mm and a density within a range of about 0.88 to 0.95 grams/cubic centimeter, although other dimensions and material properties are also possible. As an example, the membrane 124 may be comprised of low density polyethylene (LDPE). In addition, the membrane 124 may be clear to allow for visibility of the volatile material 134 contained within the blister 118. In some aspects, the membrane 124 may be preferably configured to have little or no flexure as a result of pressure differentials produced by the volatile material 134 diffusion, and/or changing ambient conditions, such as temperature or pressure.
The membrane 124 may also be formed integrally with the laminate 122 and heat fused to the flange 120 such that the membrane 124 extends across the entire cup-shaped structure 126.
The laminate 122 may include a layer of polypropylene, aluminum foil, and/or polyester. For example, polypropylene may be adhesively bonded to an aluminum foil layer, which may be adhesively bonded to a polyester layer. An extrusion bonding material may be used to bond the layers together. Illustratively, the laminate 122 may have a thickness of between 0.1 (0.004 in) and 0.2 mm (0.008 in). The polyester layer may be generally suitable for printing and may be the outer surface of the laminate 122. In some aspects, the polyester layer may be surface lacquered with a transparent nitro varnish.
Following placement of the volatile material 132 into the cup-shaped structure 126, a seal is made between the flange 120 and the permeable membrane 124, thereby forming the dispenser 100. As noted above, the laminate 122 may be attached to the blister 118 at the same time as the membrane 124 if the laminate 122 and the membrane 124 are co-extruded. The membrane 124 and the laminate 122 may be attached to the flange 120 of the blister 118 using any conventional means, such as an adhesive, heat sealing, and/or crimping, or the like. The seal is substantially air-tight so as to prevent leakage of air or the volatile material 134. The volatile material 134 need not completely fill the void within the blister 118. For instance, a relatively small amount of air can be tolerated in the dispenser 100 following the creation of blister 118. For example, the air in the sealed blister is no more than about 3% to 6% of the overall volume of the blister 118. As the volatile material 134 diffuses out of dispenser 100 little or no air enters the blister 118 through the membrane 124.
The volatile material 134 can include a dispensing liquid, such as a diffusible fragrance, diffusible deodorizer, or diffusible insect control agent such as an insecticide or repellant. In some implementations, the dispensing liquid may be clear, while in others it may be dyed and may be used, for instance, to provide a user indication with respect to a state of the dispenser 100. In some aspects, the dispensing liquid may have viscous properties sufficient such that any air bubble trapped therein can quickly rise to the top of the cup-structure 126. Such properties may be desirable in applications where aesthetic appearances might be important. By way of example, a formula for the dispensing liquid can include by weight percentage about 97.4% to about 97.8% fragrance (varies by sku), about 0.100% Tween 20 (a surfactant), about 2.100% to about 2.500% Cabosil (a fumed silica), and about 0.004% to about 0.008% dye (varies by sku). Such composition would provide the dispensing liquid with a viscosity approximately between 60 and 1500 centipoise. Other envisioned volatile materials may include a gel, or other substances.
In accordance with aspects of the present disclosure, one or more portions, surfaces, or points on the side walls 130 and/or bottom surface 128 forming the cup-shaped structure 126 may be configured to move, expand, contract, flex, wrinkle, or collapse due to pressure gradients between the inside of the cup-shaped structure 126 and ambient atmosphere, as shown in the example of
By way of example,
In some aspects, the thickness between the rigid portion 502 and the flexible portion 504 can change either abruptly or gradually depending on the application and materials utilized. For instance, a thickness transition can occur over a very narrow range, such as a single point 506, as shown in
In some aspects, the material properties, including the materials and material structures, rather than thickness, can vary between the rigid portion 502 and the flexible portion 504, as illustrated in
Referring again to the example of
It is a discovery of the present disclosure, that volatile dispenser shape and dimension changes as a result of use, and/or intended or unintended changing environmental conditions, may be utilized to perform one or more functions in the volatile dispensing system in which it is being used. That is, rather than avoiding such shape and dimension changes via modified or reinforced designs, or supplemental features or capabilities, as attempted in previous technologies, the present approach takes advantage of these changes to achieve specific functions.
As such, volatile dispensers, in accordance with various embodiments of the present disclosure, may be engineered to include any number of flexible or movable features or elements capable of carrying out or controlling functionality of the volatile dispensing systems. For example,
Although the description provided herein has been directed to specific flexible portions of volatile dispensers being configured to undergo displacement, and as such provide functionality to the volatile dispenser systems in which they are used, it may be readily understood that these may also be combined with various additional control features to effect similar or other outcomes. For instance, such control features may be connectable or attachable to the volatile dispenser in a permanent or removable fashion. In addition, these may be used to enhance or reduce a displacement, or to change a directionality of motion, or to translate a linear motion to a circular motion. Further, such additional control features may be placed on sides, faces, and/or edges, singularly or in multiples or combinations as applicable in accordance with the specific application.
It is envisioned that a wide range of functionality may be implemented with the volatile dispensers disclosed herein. For example, one such function can include controlling output of the volatile material from the volatile dispensing system. In particular, as a volatile dispenser is being used, a rate or uniformity of output may change or drop with time, and/or changes in environmental conditions. As such, it may be desirable to control the output, uniformity, or directionality of the volatile material being delivered.
By way of example,
During an initial phase of operation, such as following installation of a new volatile dispenser 302 in the dispenser housing 304, a volatile material diffusing out of the volatile dispenser 302 would follow pathways leading out through the primary vent openings 306, as indicated by the arrows. As shown, the backup vent opening 308 would be substantially blocked by a lower portion 310 of the volatile dispenser 302, either because the volatile dispenser 302 is full, or because heat applied using a heat source (not shown) would force an expansion of the volatile dispenser 302 to close the backup vent opening 308, or a combination of both.
During an intermediate phase of operation, some of the volatile material would have diffused, thereby generating a pressure differential, as described. As a result, the lower portion 310 of the volatile dispenser 302 would have receded, or moved vertically, as shown in
In some envisioned variations, controlling the output of the volatile material may additionally or alternatively include mechanically operating, rotating, sliding, or moving one or more vents or vent covers or ports configured in the volatile dispensing system utilized (not shown in
In some embodiments, environmental conditions may be taken into consideration in volatile dispenser system configurations. For instance, a volatile dispenser in accordance with various embodiments described, may be configured to respond to a hot environment, whereby the expansion of vapors within the volatile dispenser causing expansion could be used to close or minimize openings and therefore slow or moderate the interaction of volatile material being delivered. Similarly, in response to a cool environment, a volatile dispenser would be less active, and hence could be configured to provide more area or volatile material pathways.
In some embodiments, shape and dimension changes of herein provided volatile dispensers may be used to control distances in critical areas of function or fitment. For instance, shape and/or dimension changes may be used to provide a displacement or isolation from a heat source or a pressure source relative to the volatile dispenser. Also, in addition to controlling, enhancing, moderating, or stopping volatile material emission, various portions of the volatile dispensers may be configured to interact functionally with the volatile dispensing system or device in which they are being used to adapt or control alignment, retention, or adjustment. For instance, when the contents of a volatile dispenser are depleted, the volatile dispenser may be configured to be more easily removed from a volatile dispensing system or device, by allowing retraction of an interference element or feature.
In other embodiments, herein provided volatile dispensers may be configured to interact with one or more sensing devices, as well as other electronics or electrical components, such as resistors, LED's, heaters, venting systems, and so forth. For example, as shown in
In yet other embodiments, herein provided volatile dispensers may provide an indication to a user with respect to a state of the volatile dispenser. For example, the indication may be related to a fill level, a product life or use, a confirmation of installation, a reminder of refill, output level, output uniformity, and any other information associated with the state of the volatile dispenser. Such indication may be visual, in the form of a presence, absence, or position of a feature or element, or any other visual cue. For example, with reference to
Any of the embodiments described herein may be modified to include any of the structures or methodologies disclosed in connection with different embodiments.
The volatile dispensers described herein advantageously utilize dimensional and structural changes as a result of use to perform specific functions in the volatile dispensing systems in which they are being used.
Numerous modifications to the present invention will be apparent to those skilled in the art in view of the foregoing description. Accordingly, this description is to be construed as illustrative only and is presented for the purpose of enabling those skilled in the art to make and use the invention and to teach the best mode of carrying out same. The exclusive rights to all modifications which come within the scope of the appended claims are reserved.