Field of the Invention
Embodiments of the invention generally relate to a control system for synchronizing the supply of a volume of fluid to a tubular handling tool.
Description of the Related Art
The handling of tubular strings has traditionally been performed with the aid of a spider and/or an elevator. Typically, spiders and elevators include a plurality of slips that are disposed about the inner circumference of a housing, also known as a bowl. The slips include teeth that grip the tubular string. The inner surface of the housing is inclined so that the slips may be moved downwardly and radially inward into engagement with the tubular string, and may be moved upwardly and radially outward out of engagement with the tubular string.
To ensure that the tubular string is properly supported, it is important that the slips engage the tubular string uniformly about its circumference. The slips are generally positioned symmetrically around the tubular string. However, as the slips are moved into engagement with the tubular string, one slip may contact the tubular before another slip, and thereby move the tubular string into a slightly off-center position.
There is a need, therefore, for a method and apparatus of synchronizing the slip movement of a tubular handling tool.
In one embodiment, a control system may comprise a fluid source; a tubular handling tool having a plurality of piston cylinders and a plurality of slips configured to engage a tubular string; and a volume synchronizer. The volume synchronizer comprises a plurality of first chambers in fluid communication with the fluid source; a plurality of second chambers in fluid communication with the piston cylinders; a piston separating each of the first and second chambers; and a rod member connected to each piston. Pressurized fluid supplied to the first chambers simultaneously moves each of the pistons to simultaneously force pressurized fluid out of the second chambers and into the piston cylinders of the tubular handling tool to actuate the slips into engagement with the tubular string.
In one embodiment, a control system may comprise a tubular handling tool having a plurality of piston cylinders and a plurality of slips configured to engage a tubular string; and a volume synchronizer. The volume synchronizer comprises a first piston cylinder having a piston connected to a first rod member; a plate member connected to the first rod member; and a plurality of second piston cylinders, each having pistons connected to the plate member by a plurality of second rod members. Pressurized fluid supplied to the first piston cylinder moves the plate member to move each of the pistons in the second piston cylinders to simultaneously force pressurized fluid out of the second piston cylinders and into the piston cylinders of the tubular handling tool to actuate the slips into engagement with the tubular string.
In one embodiment, a method of actuating a tubular handling tool may comprise supplying pressurized fluid to a plurality of first chambers of a volume synchronizer, each of the first chambers being separated from a second chamber by a piston, each of the pistons being connected together by a rod member; simultaneously supplying a substantially equal amount of pressurized fluid from each of the second chambers to a plurality of piston cylinders of the tubular handling tool; and simultaneously actuating slips of the tubular handling tool into engagement with a tubular string.
So that the manner in which the above recited features of the invention can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to embodiments, some of which are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of this invention and are therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments.
The control system 100 includes a control unit 4 comprising a fluid source 10 configured to supply and receive fluid to and from the tubular handling tool 60 and a volume synchronizer 20. The control unit 4 may comprise one or more control panels (including key pads, switches, knobs, touch pads, etc.), valves, and/or additional control and fluid lines configured to communicate with, monitor, and control the operation of the components of the control system 100, including valve 5, volume synchronizer 20, tubular handling tool 60, sensors 26, 31, relieve valve 30, fluid inlet 40, and fluid outlet 50. The control unit 4 may be equipped with a programmable central processing unit, a memory, a mass storage device, and well-known support circuits such as power supplies, clocks, cache, input/output circuits and the like.
The control unit 4 may actuate a valve 5, such as a solenoid valve, that controls the flow of fluid to and from the tubular handling tool 60 and the volume synchronizer 20. As illustrated by reference arrow 2 in
Each slip 66 of the tubular handling tool 60 is connected to a piston 65 disposed in each piston cylinder 61 by a rod member 64. Pressurized fluid supplied to the chambers 61B, 62B, 63B moves the pistons 65 to move the slips 66 in unison into a first position, such as a retracted or open position where the slips 66 do not engage a tubular string disposed in or adjacent the tubular handling tool 60. At the same time, the pistons 65 force fluid out of (first) chambers 61A, 62A, 63A and into the fluid lines 13, 14, 15 that are respectively connected to each chamber. The fluid lines 13, 14, 15 are in fluid communication with (second) chambers 21B, 22B, 23B of the volume synchronizer 20.
The volume synchronizer 20 includes a body, such as a piston cylinder, having one or more chambers. As illustrated, three chambers 21, 22, 23 are fluidly isolated from each other. A piston 25 is disposed in each chamber 21, 22, 23, separating first chambers 21A, 22A, 23A and second chambers 21B, 22B, 23B. Each piston 25 is coupled to a single rod member 24 so that all of the pistons 25 move in unison, e.g. together as a unit. The rod member 24 is movable and extends through one or more of the chambers 21, 22, 23 and out of the body of the volume synchronizer 20. One or more seals may be disposed between the rod member 24 and the body of volume synchronizer 20 to prevent leakage out of the body and between the chambers 21, 22, 23. The pistons 25 are coupled to the rod member 24 and positioned within the chambers 21, 22, 23 such that the chambers 21A, 22A, 23A have substantially equal volumes, and such that the chambers 21B, 22B, 23B also have substantially equal volumes. In one embodiment, one or more of the chambers 21A, 22A, 23A and/or 21B, 22B, 23B may have substantially different volumes than the other chambers. In one embodiment, the volume synchronizer 20 may be positioned adjacent to or within the control unit 4 and/or fluid source 10. In other embodiments, the volume synchronizer 20 may be positioned adjacent to or within the tubular handling tool 60, or at any other location between the tubular handling tool 60 and the control unit 4 and/or fluid source 10.
Pressurized fluid supplied to the chambers 21B, 22B, 23B via fluid lines 13, 14, 15, respectively, moves the pistons 25 and the rod member 24 in unison into a first position, such as a retracted or open position. At the same time, the pistons 25 force fluid out of the chambers 21A, 22A, 23A and into the fluid line 11 that is connected to each chamber 21A, 22A, 23A. The fluid in the fluid line 11 is returned to the fluid source 10 through the valve 5 as illustrated by reference arrow 2 in
The fluid lines 13, 14, 15 provide fluid communication between chambers 21B, 22B, 23B of the volume synchronizer 20 and chambers 63A, 62A, 61A, respectively, of the piston cylinders 61 of the tubular handling tool 60. Although illustrated as having different lengths, each of the fluid lines 13, 14, 15 may have substantially the same length. The volume synchronizer 20 via the fluid lines 13, 14, 15 synchronizes the timing and amount of pressurized fluid that is supplied to each piston cylinder 61 of the tubular handling tool 60 to synchronize the actuation of the slips 66.
A relief valve 30 may be in fluid communication with the fluid lines 13, 14, 15 to release fluid from the lines in the event that the pressure in the fluid lines 13, 14, 15 exceeds a predetermined amount. One or more sensors 31, such as pressure transducers, may be coupled to each line to measure and monitor the pressure in the fluid lines 13, 14, 15. In one embodiment, one or more of the sensors 31 may measure and monitor the amount of fluid flow out of the chambers 21B, 22B, 23B, into the chambers 61A, 62A, 63A, and/or through at least a portion of the fluid lines 13, 14, 15. The sensors 31 may be positioned near the outlet of the chambers 21B, 22B, 23B, near the inlet of the chambers 61A, 62A, 63A, and/or at any other intermediate location along the fluid lines 13, 14, 15. A fluid inlet 40 having one or more valves that may be used to fill or refill the fluid lines 13, 14, 15, the pistons 61, and/or the volume synchronizer 20 with fluid, e.g. liquid or gas. A fluid outlet 50 having one or more valves that may be used to remove or bleed fluid, e.g. liquid or gas, from the fluid lines 13, 14, 15, the pistons 61, and/or the volume synchronizer 20. A sensor 26 may be used to measure and monitor the position of the rod member 24 to provide an indication of the operational position of the volume synchronizer 20. In one embodiment, the sensor 26 may include a position indicator contacting the rod member 24 to continuously measure and monitor the exact location of the rod member 24, thereby providing an indication of the operational position of the volume synchronizer 20. In one embodiment, the sensor 26 may include one or more position sensors arranged to measure and monitor discrete positions (such as an initial, intermediate, and/or final position) of the rod member 24, thereby providing an indication of the operational position of the volume synchronizer 20.
Referring to
Pressurized fluid supplied to the chambers 63A, 62A, 61A moves the pistons 65 to move the slips 66 in unison into a second position, such as an extended or closed position where the slips 66 engage a tubular string disposed in or adjacent the tubular handling tool 60. At the same time, the pistons 65 force fluid out of the chambers 61B, 62B, 63B and into the fluid line 12 that is connected to each chamber. The fluid in the fluid line 12 is returned to the fluid source 10 through the valve 5 as illustrated by reference arrow 3 in
The volume synchronizer 20 is configured to simultaneously supply a substantially equal amount of fluid to each piston 61 of the tubular handling tool 60 to synchronize the movement of the slips 66 into engagement with a tubular string. The slips 66 may be uniformly positioned around the tubular string. Actuation of by the slips 66 using the volume synchronizer 20 will ensure that the tubular is properly engaged and supported by the slips 66 of the tubular handling tool 60.
As illustrated in
In operation, the control system 100 may be configured to synchronize the actuation of only the slips 66A to grip and support a tubular string having one outer diameter size, and configured to synchronize the actuation of only the slips 66B to grip and support a tubular string having different outer diameter size. The slips 66A may be configured to grip and support tubular strings within one range of outer diameter sizes, while the slips 66B may be configured to grip and support tubular strings within a different range of outer diameter sizes. The control system 100 may be configured to synchronize the actuation of all six slips 66A, 66B simultaneously to grip and support a tubular string.
One or more control valves 70 may be used to provide fluid communication to the fluid lines 13, 14, 15. The control valve 70 may operate similar to the relief valve 30, the fluid inlet 40, and/or the fluid outlet 50. The control valve 70 may be configured to relieve, fill, and/or remove fluid from, as well as monitor the fluid pressure in, the fluid lines 13, 14, 15, the chambers 83B, 82B, 81B, and/or the chambers 63A, 62A, 61A.
A piston 85 may be disposed in each piston cylinder 81, and each piston 85 may be connected to a plate member 84 via rod members 89. The plate member 84 also may be connected to a piston 88 disposed in another piston cylinder 87 by a rod member 86. Any number of rod members 86, 89 may be used. A chamber 87A of the piston cylinder 87 may be in fluid communication with a fluid line 16. The fluid line 16 may supply pressurized fluid to the chamber 87A from a fluid source, such as the fluid source 10 of the control unit 4 illustrated in
In
In
Pressurized fluid supplied to the chambers 63A, 62A, 61A moves the pistons 65 to move the slips 66 in unison into the second position, such as the extended or closed position where the slips 66 engage a tubular string disposed in or adjacent the tubular handling tool 60. At the same time, the pistons 65 may compress and/or force fluid out of the chambers 61B, 62B, 63B, which fluid may be returned to the fluid source 10 for example. Similarly, pressurized fluid may be supplied into the chambers 61B, 62B, 63B to retract the slips 66 in unison and move the tubular handling tool 60 and the volume synchronizer 80 back into the first position, such as the retracted or open position. The chambers 81A, 82A, 83A may be empty or may include a compressible fluid.
The volume synchronizer 80 is configured to simultaneously supply substantially equal amount of fluid to each piston cylinder 61 of the tubular handling tool 60 to synchronize the movement of the slips 66 into engagement with a tubular string. The slips 66 may be uniformly positioned around the tubular string. Actuation of the slips 66 using the volume synchronizer 20 will ensure that the tubular string is properly engaged and supported by the slips 66 of the tubular handling tool 60. In one embodiment, the control system 100 may include a plurality of volume synchronizers 80. One volume synchronizer 80 may be configured to supply pressurized fluid only to a first set of piston cylinders 61 having slips 66A, and another volume synchronizer 80 may be configured to supply pressurized fluid only to a second set of piston cylinders 61 having slips 66B of the tubular handling tool 60 illustrated in
In
In one embodiment, only one volume synchronizer 20A or 20B may be used to supply fluid to each of the chambers 67A, 67B. The one volume synchronizer 20A or 20B may include six chambers configured to supply fluid to the six piston cylinders 61 of the tubular handling tool 60. The one volume synchronizer 20A or 20B may include three chambers, each chamber configured to supply fluid to at least two chambers 67A, 67B of the piston cylinders 61 of the tubular handling tool 60.
While the foregoing is directed to embodiments of the invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.
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