The present disclosure relates generally to fluid sample collection in pressurized systems and, more particularly, to pressure reducing devices and methods for safe sample collection.
Pressurized systems, such as oil well flowlines, hydraulic networks, and chemical processing plants, may require constant monitoring and frequent testing to ensure proper operation and fluid health. The fluids within these pressurized systems may include hydraulic fluids, hydrocarbons, or chemical compositions. Accordingly, the health of these fluids may be important for continued operation, for a further process, or as an end product. In some systems, online analyzers may be installed for internal, active monitoring and testing. However, the cost, fragility, and maintenance requirements of online analyzers may be prohibitive in some systems. As such, many systems utilize sample collection methods for retrieving and subsequently testing discrete samples of the pressurized fluids.
The collection of sample fluids from pressurized systems may be difficult or dangerous due to high pressures and hazardous fluid compositions. During sample collection, the pressurized fluid may leak or spill, gas may be rapidly discharged, and unsafe work conditions may be generated. Pressurized systems may utilize pressure-limiting valves for sample collection or specially-designed tubing for extraction from a port. However, the failure of a valve or tubing under high-pressure conditions may further endanger an operator, and spills or gas discharge may still occur.
Accordingly, devices and methods for reducing pressure prior to sample collection for increased safety are desirable.
Various details of the present disclosure are hereinafter summarized to provide a basic understanding. This summary is not an extensive overview of the disclosure and is neither intended to identify certain elements of the disclosure, nor to delineate the scope thereof. Rather, the primary purpose of this summary is to present some concepts of the disclosure in a simplified form prior to the more detailed description that is presented hereinafter.
According to an embodiment consistent with the present disclosure, a pressure-reducing sampling apparatus includes a primary pressure chamber for receiving a pressurized fluid from a pressurized component and including a liquid outlet for collecting a liquid sample from the pressurized fluid in the primary pressure chamber, one or more secondary pressure chambers in fluid communication with the primary pressure chamber to receive and store a gas received from the primary pressure chamber, and a vent in fluid communication with a final secondary pressure chamber of the one or more secondary pressure chambers and configured to vent the gas from the final secondary pressure chamber.
In another embodiment, a method includes receiving a pressurized fluid from a pressurized system into a primary pressure chamber of a pressure-reducing sampling apparatus, testing a pressure of the primary pressure chamber via a pressure gauge, determining if the pressure of the primary pressure chamber exceeds a pre-determined threshold, discharging a gas derived from the pressurized fluid into a secondary pressure chamber in fluid communication with the primary pressure chamber when the pressure of the primary pressure chamber exceeds the pre-determined threshold, and collecting a sample of liquid from the pressurized fluid in the primary pressure chamber when the pressure of the primary pressure chamber is measured below the pre-determined threshold.
Any combinations of the various embodiments and implementations disclosed herein can be used in a further embodiment, consistent with the disclosure. These and other aspects and features can be appreciated from the following description of certain embodiments presented herein in accordance with the disclosure and the accompanying drawings and claims.
Embodiments of the present disclosure will now be described in detail with reference to the accompanying Figures. Like elements in the various figures may be denoted by like reference numerals for consistency. Further, in the following detailed description of embodiments of the present disclosure, numerous specific details are set forth in order to provide a more thorough understanding of the claimed subject matter. However, it will be apparent to one of ordinary skill in the art that the embodiments disclosed herein may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid unnecessarily complicating the description. Additionally, it will be apparent to one of ordinary skill in the art that the scale of the elements presented in the accompanying Figures may vary without departing from the scope of the present disclosure.
Embodiments in accordance with the present disclosure generally relate to fluid sample collection in pressurized systems and, more particularly, to pressure reducing devices and methods for safe fluid sample collection. The principles of the present disclosure may enable collection of fluid samples from a pressurized system with increased safety and reliability. The pressure-reducing apparatus and method described herein may enable pressurized fluid to be extracted from a system and subsequently depressurized prior to sample collection from the apparatus. Relying on Boyle's law and incorporating one or more secondary pressure chambers, the fluid pressure of a primary pressure chamber may be continuously reduced until safe pressure levels are reached (achieved) for sample collection. The embodiments disclosed herein may further enable venting of excess gas during the pressure-reduction process, and may enable manual control of pressures between the plurality of pressure chambers provided within the apparatus. Accordingly, sample collection from pressurized systems may be performed with certainty of safety and reliability while reducing dangerous conditions and spillage of potentially hazardous fluids.
As illustrated, an extraction conduit 104 may be in fluid communication with and extend from the pressurized component 102. The extraction conduit 104 may be configured to enable a transfer of pressurized fluid from the pressurized component 102 to an external component. In some embodiments, for example, the extraction conduit 104 may be fluidly coupled to a pressure-reducing sampling apparatus 106 (hereinafter, “the apparatus 106”), which may be utilized in sample collection and quality control. In some embodiments, the extraction conduit 104 may be fluidly coupled to the apparatus 106 at an input conduit 108 extending from or forming part of the apparatus 106. In such embodiments, a coupling 110 may be utilized for securing the extraction conduit 104 to the input conduit 108. The coupling 110, illustrated as mated pipe flanges, may further enable fluid communication between the pressurized component 102 and the apparatus 106. In other embodiments, the coupling 110 may comprise a permanent connection via a direct feed line, a male-to-female screw-type flange connection, a quick connect flange, or any additional connection means which are rated to handle expected pressure values within the extraction conduit 104.
In at least one embodiment, one or both of a check valve 112 and a flow valve 114 may be installed within the extraction conduit 104. The check valve 112 may be operable to prevent backflow from the apparatus 106 into the pressurized component 102. The check valve 112 may be a spring-loaded valve, a ball valve, a diaphragm valve, a swing or gate valve, a lift or piston valve, or any additional device which may prevent backflow. The type of check valve 112 may be selected based upon the pressures involves in the system 100 and apparatus 106. Conversely, the flow valve 114 may be operable to enable fluid flow from the pressurized component 102 into the apparatus 106, as desired. In at least one embodiment, the flow valve 114 may be a ball valve or other rotational valve that is operable to open an internal flow path. In other embodiments, however, the flow valve 114 may be any valve capable of being transitioned between a closed state and an open state to enable fluid flow, without departing from the scope of this disclosure.
While the illustrated embodiment shows the check valve 112 and flow valve 114 included on the extraction conduit 104, one or both of the check valve 112 and the flow valve 114 may alternatively be arranged within the input conduit 108, without departing from the scope of the disclosure.
The apparatus 106 may further include a primary pressure chamber 116, which is mated to or otherwise in fluid communication with the input conduit 108 such that pressurized fluids F entering the input conduit 108 from the pressurized component 102 are able to flow into the primary pressure chamber 116 for storage and sampling. The primary pressure chamber 116 may be a fluid tank rated to handle the system 100 pressure, and may be filled through operation (manual, automated, etc.) of the flow valve 114.
The primary pressure chamber 116 may include a pressure gauge 118 that monitors the internal pressure of the pressurized fluid F. Further, the primary pressure chamber 116 may include, or may otherwise be fluidly coupled to, an output conduit 120 which may include a check valve 112 and an outlet valve 122 arranged therein. In some embodiments, the pressurized fluid F may include both a gas G and liquid L within the primary pressure chamber 116. Accordingly, The outlet valve 122 may be operable to enable flow of the liquid L through the output conduit 120 and into a liquid outlet 124. In some embodiments, the outlet valve 122 may be chosen for an ability to control flow values through the liquid outlet 124. In further embodiments, the outlet valve 122 may be the same valve type as one or more of the flow valves 114.
The liquid outlet 124 is illustrated in
The liquid L, when passed into the liquid outlet 124, may traditionally lead to spilling, high-pressure discharge, or gas venting. According to embodiments of the present disclosure, the apparatus 106 may further may include a relief line 126 extending from the primary pressure chamber 116 and configured to help reduce the fluid pressure (e.g., gas pressure) within the primary pressure chamber 116 until a safe pressure level is reached for sample collection via the liquid outlet 124. Accordingly, the relief line 126 may be operable and otherwise used prior to sample collection, in order to reduce pressure in the primary pressure chamber 116.
As illustrated, the relief line 126 may include a check valve 112 and a flow valve 114 arranged therein, such that backflow is prevented within the relief line 126 and the flow of gas G through the relief line 126 may be controlled. The relief line 126 may fluidly connect the primary pressure chamber 116 to one or more secondary pressure chambers, shown as first and second secondary pressure chambers 128a and 128b. While two secondary pressure chambers 128a,b are shown in
In some embodiments, the first secondary pressure chamber 128a may be of a similar construction to the primary pressure chamber 116. In alternate embodiments, however, the first secondary pressure chamber 128a may be an accumulator, a bladder, or another type of device configured to receive the gas G from the primary pressure chamber 116. The first secondary pressure chamber 128a may further include a pressure gauge 118 for monitoring the pressure in the first secondary pressure chamber 128a during operation (e.g., the pressure relief process). As the gas G is transferred away from the primary pressure chamber 116 and into the relief line 126, the pressure of the pressurized fluid F in the primary pressure chamber 116 will correspondingly decline. In at least one embodiment, the pressure of the pressurized fluid Fin the primary pressure chamber 116 may be reduced to a point such that safe operation of the liquid outlet 124 may be undertaken.
In some embodiments, as the gas G is transferred from the primary pressure chamber 116 to the first secondary pressure chamber 128a, the pressure in the first secondary pressure chamber 128a may reach a maximum (or predetermined) value. Once the pressure in the first secondary pressure chamber 128a reaches the maximum value, continued flow of the gas G into the first secondary pressure chamber 128a may become unsafe, or the check valve 112 on the relief line 126 may be unable to open. In such applications, and in accordance with the embodiment shown in
As indicated above, while the illustrated embodiment depicts two secondary pressure chambers 128a,b, the relief line 126 may include any number of secondary pressure chambers 128, without departing from the scope of this disclosure. Moreover, each secondary pressure chamber 128 may include corresponding pressure gauges 118 and may be separated by a check valve 112 and a flow valve 114 to prevent backflow and enable flow control.
The final secondary pressure chamber 128, illustrated here as the secondary pressure chamber 128b, may include a vent conduit 130. In some embodiments, each secondary pressure chamber 128a,b may reach a maximum operating pressure, while the primary pressure chamber 116 remains at a pressure level that is unsafe for sample collection. Accordingly, the vent conduit 130 may fluidly couple the second secondary pressure chamber 128b with a vent 132 that is actuatable to release the gas G into the environment or any additional gas storage device (not shown). Accordingly, actuating the vent 132 may lower pressure in the secondary pressure chambers 128a,b and enable further transfer of the gas G throughout the relief line 126 until safe sample collection pressures are reaches in the primary pressure chamber 116.
In some embodiments, each secondary pressure chamber 128a,b may be in fluid communication with the liquid outlet 124, such that any liquid L overflow into the secondary pressure chambers 128a,b may be drained from the apparatus 106. As shown in
The portable apparatus 200 may include an input conduit 204, which may be mated to an existing pressurized system or vessel, such as the pressurized component 102 of
The input conduit 204 may be in fluid communication with a primary pressure chamber 210 for storage of the pressurized fluid F. Similar to the primary pressure chamber 116 of
The primary pressure chamber 210 may receive the pressurized fluid F, and an internal pressure of the primary pressure chamber 210 may be monitored using a pressure gauge 118 in fluid communication with the interior of the primary pressure chamber 210. As illustrated, the primary pressure chamber 210 may include an output conduit 212 extending therefrom. The output conduit 212 may include an outlet valve 214 which may include one or both of a check valve and a flow valve. In some embodiments, the outlet valve 214 may include the same configuration of valves as the inlet valve 206. In alternate embodiments, however, the outlet valve 214 may differ in configuration, such that a hydraulic valve or pressure-reducing valve is included therein. As illustrated, the outlet valve 214 may include a handwheel 208 or other actuation means for manual control of the outlet valve 214.
The output conduit 212 may terminate in a liquid outlet 124, such that the liquid L may be extracted from the primary pressure chamber 210 as a sample. In some embodiments, the output conduit 212 may be arranged at or near a bottom of the primary pressure chamber 210 for extraction of the liquid L while limiting the gas received within the output conduit 212.
As with the primary pressure chamber 116 of
In some embodiments, as illustrated, the first secondary pressure chamber 220a may be in fluid communication with a second relief conduit 222. The second relief conduit 222 may provide fluid communication between the first secondary pressure chamber 220a and a second or “further” secondary pressure chamber 220b. As with the first relief conduit 218, a check valve 112 and a flow valve 114 may be installed within the second relief conduit 222 for similar purposes. While not shown in the illustrated embodiment, a handwheel 208 may be similarly provided on the flow valves 114 of the first relief conduit 218 and second relief conduit 222 for external manipulation of the internal flow valves 114.
In the illustrated embodiment, the relief line 216 includes two secondary pressure chambers 220a,b. However, those skilled in the art will readily appreciate that the portable apparatus 200 may include any number of secondary pressure chambers 220, without departing from the scope of this disclosure. The further secondary pressure chamber 220b, as illustrated, may include a pressure gauge 118. Further, the further secondary pressure chamber 220b may be in fluid communication with a vent conduit 224 that connects the further secondary pressure chamber 220b with a vent 132 operable to release or transfer gas from the further secondary chamber 220b.
The vent conduit 224 may include a vent valve 226, which may be of a similar configuration to one or both of the inlet and outlet valves 206, 214. As above, the vent valve 226 may include a handwheel 208, or other actuation means, for manually operating the vent valve 226. The vent conduit 224 may be positioned at or near the top of the further secondary pressure chamber 220b, such that stored or received gas may more easily escape.
In some embodiments, each secondary pressure chamber 220a,b may be in fluid communication with liquid outlet 214, such that any liquid L overflow into the secondary pressure chambers 220a,b may be drained from the portable apparatus 200. As shown in
The method 300 may continue at 304 with testing (monitoring) of a pressure within the first chamber. The first chamber may include, or may be coupled to, a pressure gauge (e.g., the pressure gauge 118 of
If the pressure is determined to be within the threshold at 306, the method may continue at 308 with collection of a liquid sample. The collection of a liquid sample at 308 may be facilitated via an output conduit (e.g., the output conduit 120 of
If it is determined that not all chambers are open and filled at 310, the method 300 may continue at 312 with the opening of the next (fluidly coupled) chamber. The pressure-reducing apparatus may include any number of secondary chambers for relieving pressure and collecting gas from the first chamber. Opening of the next chamber at 312 may enable a further reduction in pressure for each chamber of the pressure-reducing apparatus which may enable safe sample collection.
If it is determined that all chamber are open and filled at 310, the method 300 may continue at 314 with the venting of gas from the final secondary chamber. The final secondary chamber may include a vent conduit (e.g., the vent conduit of 130
Regardless of the determination at 310, the method may continue at 304 following either the opening of the next chamber at 312 or venting of gas from the final chamber at 314. At 304, a further testing (monitoring) of the pressure of the first chamber may be performed after the pressure-reduction. The method 300 may then continue at 306 to determine if the newly tested pressure is still above the threshold for safe sample collection, or if further pressure reduction must be undertaken. Accordingly, the method 300 may continue in this cycle of either opening subsequent chambers 310 and/or venting gas from the final chamber at 314 and testing the new pressure at 304 until safe sample collection criteria are met at 306. In this way, the pressure-reducing apparatus and the method 300 may ensure safe sample collection regardless of the initial conditions of the system.
In some embodiments, the pressure-reducing apparatus may be a portable pressure-reducing apparatus (e.g., the portable pressure-reducing apparatus 200 of
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, for example, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “contains”, “containing”, “includes”, “including.” “comprises”, and/or “comprising,” and variations thereof, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Terms of orientation are used herein merely for purposes of convention and referencing and are not to be construed as limiting. However, it is recognized these terms could be used with reference to an operator or user. Accordingly, no limitations are implied or to be inferred. In addition, the use of ordinal numbers (e.g., first, second, third, etc.) is for distinction and not counting. For example, the use of “third” does not imply there must be a corresponding “first” or “second.” Also, if used herein, the terms “coupled” or “coupled to” or “connected” or “connected to” or “attached” or “attached to” may indicate establishing either a direct or indirect connection, and is not limited to either unless expressly referenced as such.
While the disclosure has described several exemplary embodiments, it will be understood by those skilled in the art that various changes can be made, and equivalents can be substituted for elements thereof, without departing from the spirit and scope of the invention. In addition, many modifications will be appreciated by those skilled in the art to adapt a particular instrument, situation, or material to embodiments of the disclosure without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, or to the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims. Moreover, reference in the appended claims to an apparatus or system or a component of an apparatus or system being adapted to, arranged to, capable of, configured to, enabled to, operable to, or operative to perform a particular function encompasses that apparatus, system, or component, whether or not it or that particular function is activated, turned on, or unlocked, as long as that apparatus, system, or component is so adapted, arranged, capable, configured, enabled, operable, or operative.