This disclosure relates to a plurality of vortex generators that are interconnected with one another.
Vortex generators typically include some type of protuberance extending from a surface of a body and configured disrupt a boundary layer of a fluid (e.g., air, water, etc.) passing over the surface. As such, in some instances, the vortex generators affect drag properties when the body is in motion.
This disclosure describes various subject matter, some of which is depicted in the figures that are briefly described below and that are incorporated herein by reference.
Subject matter is described throughout this disclosure in detail and with specificity in order to meet statutory requirements. But the aspects described throughout this disclosure are intended to be illustrative rather than restrictive, and the description itself is not intended necessarily to limit the scope of the claims. Rather, the claimed subject matter might be practiced in other ways to include different elements or combinations of elements that are equivalent to the ones described in this disclosure. In other words, the intended scope of the claims, and the other subject matter described in this specification, includes equivalent features, aspects, materials, methods of construction, and other aspects not expressly described or depicted in this application in the interests of concision, but which would be understood by an ordinarily skilled artisan in the relevant art in light of the full disclosure provided herein as being included within the scope. It will be understood that certain features and subcombinations are of utility and may be employed without reference to other features and subcombinations. This is contemplated by and is within the scope of the claims.
This disclosure describes an article that includes a vortex-generator device affixed to a surface. The vortex-generator device generally includes at least one elongate member that interconnects two or more vortex generators. The vortex-generator device might be affixed to a variety of different articles, such as a garment, clothing accessory (e.g., footwear, gloves, headwear, etc.), adhesive tape, athletic equipment, and the like in order to affect drag properties of the article. Among other things, features of the vortex-generator device may provide stability to each of the individual vortex generators and may provide a mechanism by which the two or more vortex generators can be handled collectively, instead of individually, such as when the vortex-generator device is affixed to the article. In additional instances, the vortex-generator device may affect properties of the underlying article, such as by reducing relative stretch in a portion of the article.
One aspect of the disclosure includes an article of apparel having a material layer, an elongate member coupled to a surface of the material layer, and a first and second vortex generator coupled to the elongate member. The elongate member has an elongate-member length and an elongate-member width. The elongate-member length extends from the first vortex generator to the second vortex generator, and the elongate-member width is less than the elongate-member length. In addition, each of the first vortex generator and the second vortex generator includes a leading edge and a trailing edge opposite the leading edge. The leading edge and the trailing edge define a vortex-generator length therebetween, and the elongate-member width and the vortex-generator length comprise a ratio in a range of about 1.5:1 to about 0.25:1.
Another aspect of the disclosure includes an article with a vortex-generator device. The article includes a material layer having a surface. A plurality of elongate members is coupled to the surface, and the elongate members are interconnected with one another. In addition, each elongate member of the plurality of elongate members includes an elongate-member length and an elongate-member width, the elongate-member width being less than the elongate-member length. Further, at least two elongate members included in the plurality of elongate members intersect at a vertex to form an angle. The article also includes a plurality of vortex generators that are coupled to the plurality of elongate members and that protrude away from the surface. Each elongate-member length extends between a respective pair of vortex generators, and at least one of the vortex generators is coupled at the vertex.
A further aspect of the disclosure is directed to a method of constructing a vortex-generator device. The method includes filling a vortex-generator-device mold with an elastomeric composition in a first state. The vortex-generator-device mold includes a plurality of vortex-generator-shaped depressions having a first depth and one or more grooves connecting the vortex-generator shaped depressions to one another. The one or more grooves have a second depth that is less than the first depth. The elastomeric composition is cured to a second state while the elastomeric composition is in the vortex-generator-device mold, such that the elastomeric composition forms a vortex-generator device when cured. The method also includes applying a bonding agent to a surface of the vortex-generator device, the surface being positioned near a mouth of the one or more grooves. The bonding agent is cured while the vortex-generator device is in the vortex-generator device mold. The vortex-generator device is transferred to a jig having a cavity shape that is complementary to the vortex-generator device, such that the surface with the bonding agent is exposed. A material layer is placed against the surface with the bonding agent, and the bonding agent is activated to couple the vortex-generator device to the material layer.
Having described various aspects of the present disclosure, reference will now be made to the figures to further describe these aspects, as well as other aspects.
As depicted in the magnified view, the vortex-generator device 12 includes an elongate member 14, which is coupled to a surface 16 of the article 10. In addition, a first vortex generator 18 and a second vortex generator 20 are coupled to the elongate member 14. The vortex generators 18 and 20 make up a subset of a larger number of vortex generators, which are illustrated on the non-magnified view of the article 10, and the larger number of vortex generators depicted on the article 10 are interconnected by a series of other elongate members. When the article 10 is in use, such as when a person wearing the article 10 is in motion (e.g., running, jumping, sprinting, etc.), the vortex generators 18 and 20 protrude away from the surface 16 and operate to disrupt a boundary layer, thereby affecting drag properties of the article 10. Among other things, the elongate member 14 provides additional support and stability for the vortex generators 18 and 20 and may also affect properties of the article 10.
Generally, an elongate member (e.g., elongate member 14) includes a body that extends in three dimensions (e.g., x, y, and z axes), such that the body has an elongate-member length, an elongate-member width, and an elongate-member thickness, the elongate-member length being larger than the elongate-member width and the elongate-member thickness. Examples of an elongate-member length 22, an elongate-member width 24, and an elongate-member thickness 26 are illustratively depicted in
The elongate member 14 also includes sides or edges 28 and 30 (
Generally, a vortex generator includes a protuberance that extends away from the article surface 16 and that is configured to engage the boundary layer of a fluid medium passing over the surface. A vortex generator may include various shapes and configurations, including (but not limited to) dart-shaped, vane-shaped, triangular, hemispherical, cylindrical, polygonal prismatic, polygonal pyramidal, and the like. The exemplary vortex generators 18 and 20 depicted in
A vortex generator may include various dimensions, such as a vortex-generator length and a vortex-generator height. As depicted in the magnified view of
The vortex-generator device 12 includes additional features as well. For example, as described in other parts of this disclosure, the vortex-generator device 12 is coupled to the surface 16 of the article 10, which is formed by a textile layer 43. In one aspect, the vortex-generator device 12 is bonded or adhered to the surface 16, such that a bonding-material layer 44 is layered directly between the surface 32 of the elongate member and the surface 16 of the article. As such, the surface 16 includes a first surface portion 46 that engages with the bonding layer 44 and that is attached directly to the vortex-generator device. The first surface portion 46 is formed by a first set of yarn strands 48 (or fibers), which might be formed into the textile layer by various manufacturing techniques, including knitting, woven, non-woven, braiding, and the like. In addition, the surface 16 includes a second surface portion 50 that is directly adjacent to the first surface portion 46 and that does not engage with the bonding layer 44. The second surface portion 50 is formed by a second set of yarn strands 52 (or fibers), which are likewise used to form the textile layer 43. The vortex-generator device 12 might be coupled to the surface 16 in other manners as well. For example, the vortex-generator device 12 might be 3D printed onto the surface 16, ultrasonic welded to the surface 16, molded directly onto the surface 16, or affixed by some other manufacturing technique.
The attachment of the vortex-generator device 12 on the underlying textile layer 43 may operate in various manners in combination with the textile layer 43. For example, if the elongate member is constructed of a material having a higher modulus of elasticity than the textile layer 43, then the first set of yarns strands 48 that are directly engaged with the vortex-generator device 12 may have a lower amount of stretch under a given force as compared with the second set of yarn strands 52 under the same given force. As such, coupling the vortex-generator device 12 to the textile layer 43 might create an amount of lockout or higher compression in particular zones or regions of the article 10. In some instances, the additional compression or lockout might be localized directly beneath the vortex-generator device. And in other aspects, the higher compression and lockout might be realized across a larger region of the garment that is included among the footprint of the vortex-generator device. For example, the region 54 of the article 10 included within the footprint of the vortex-generator device 12 might have a higher modulus of elasticity and more compression than the region 56 of the article 12.
The vortex-generator device 12 includes relative dimensions between the vortex generator 18 and the elongate member 14, which may at least partially determine a degree to which the vortex-generator device affects properties of the article. To further illustrate this aspect of the present disclosure,
As such, the relative dimensions of the elongate members and the vortex generators may vary. In accordance with an aspect of the present disclosure, the elongate-member width and the vortex-generator length comprise a ratio in a range of about 1.5:1 to about 0.25:1. For example, if the elongate-member width is about 5 mm, then the vortex-generator length might be in a range of about 6.25 mm to about 7.5 mm, which would provide a ratio in a range of about 0.8:1 to about 0.66:1—and the vortex-generator length might be smaller or larger and still fall within the described ratio. In a further example, if the vortex-generator length is about 7.5 mm, then the elongate-member width might be in a range of about 1.125 cm to about 1.875 mm. These are merely exemplary of some aspects of the disclosure, and in other aspects, the ratio of dimensions within the vortex-generator device may fall outside of this ratio.
As mentioned above, a vortex generator includes a vortex-generator height, which defines how far the vortex generator protrudes from the article surface. The dart-shaped vortex generators include a height, which is maximum at the trailing edge, and any alternative vortex-generator configuration or shape would similarly include a vortex-generator height, which may be at the trailing edge or at any other portion of the vortex generator. In an aspect of the present invention, the vortex-generator height it is a range of about 2 mm to about 6 mm.
A vortex-generator device includes other features. For example, in
A configuration of the elongate members (e.g., lattice, discrete arms, etc.) might be selected to affect the underlying article in different manners. For instance, the discrete arms 315A, 315B, and 315C might reduce stretch (and increase compression) by a lesser extent than if the arms 315A, 315B, and 315C were interconnected at each vortex generator. In a further aspect of the present disclosure, the vortex-generator device 312 includes multiple regions 321 and 323, and each region includes a respective set of properties. For example, both regions 321 and 323 include a similar matrix of vortex generators, but the region 321 might reduce stretch of an underlying article more than the region 323.
In addition to article of apparel or clothing accessories, a vortex-generator device might be coupled to other types of articles. Referring to
The strip 510 includes an outward-facing surface 514, which faces away from the surface to which the strip 510 may be removably affixed. The adhesive-tape strip 510 is constructed such that the vortex-generator device 512 is affixed to the outward-facing surface 514.
The adhesive-tape strip 510 also includes a first adhesive layer 518 applied to an inward-facing surface of the base-layer substrate 516, the inward-facing surface generally opposing the outward-facing surface 514 and facing towards a surface to which the strip 510 is removably affixed. The first adhesive layer 518 might have various properties making the adhesive-tape strip 510 suitable for application to human skin in a therapeutic or supportive context, such as non-irritation properties, heat-activation properties, and the like.
In one aspect, the adhesive-tape strip 510 includes a removable backing layer 520 that covers the adhesive layer 518 prior to the strip 510 being applied to a surface. The removable backing layer 520 can then be peeled away from the strip 510 to uncover the adhesive layer 518. However, in other aspects, the removable backing layer 520 might be omitted, and the strip 510 may be rolled up to cover the adhesive layer prior to applying the strip to a surface.
As described with respect to
Vortex generators might be coupled to the one or more elongate members in various manners. For example, the vortex generators might be coupled to the elongate member, such as by bonding, ultrasonic welding, curing, and the like to an exterior surface (e.g., surface 34 in
In one aspect of the present disclosure, the vortex generators 114-120 and the elongate members 122-128 are integrally molded from a same material, which might include a polyurethane (PU), a silicone-rubber composition, or some other elastomeric polymer. In other instances, the vortex-generators 114-120 and the elongate members 122-128 might be co-molded (e.g., in a two-step process) from the different materials to achieve different sets of material properties. In each of these instances, a unitary construction may be achieved by molding both the vortex generators and the elongate members together. Among other things, a unitary construction may improve an interface 140 between the vortex generator 114 and the elongate member 126, such that the interface 140 is stronger and less susceptible to disconnecting or tearing (as compared to constructing the vortex generators separately from the elongate members and affixing the two parts together with another coupling mechanism).
Referring now to
At step 720, the vortex-generator device is transferred to a jig (also referred to as a carrier block). The jig includes cavity shapes that are complementary to the vortex-generator device, such that the vortex-generator device nests upside down in the jig with the surface having the bonding agent is exposed. In some aspects, a transfer sheet might be affixed to the bonding layer of the vortex-generator device after the bonding agent is cured and before the vortex-generator device is transferred to the jig. And in other aspects, the vortex-generator device might be transferred to the jig without applying any transfer sheet to the bonding agent. An exemplary jig 810 is illustrated in
Step 722 includes applying a material layer (e.g., material layer of article of apparel or material layer of adhesive-tape strip) to the surface with the bonding agent, while the vortex-generator device is in the jig. If a transfer sheet was applied, then the transfer sheet is removed prior to applying the textile layer. At step 724, the bonding agent is activated (e.g., heat, pressure, UV, etc.) to couple the vortex-generator device to the material layer.
From the foregoing, it will be seen that this subject matter is adapted to attain ends and objects hereinabove set forth together with other advantages, which are obvious and which are inherent to the structure. It will be understood that certain features and subcombinations are of utility and may be employed without reference to other features and subcombinations. This is contemplated by and is within the scope of the claims. Since many possible variations and alternatives may be made of the subject matter without departing from the scope thereof, it is to be understood that all matter herein set forth or shown in the accompanying drawings is to be interpreted as illustrative and not in a limiting sense.
This application claims benefit of U.S. Provisional Application 62/513,238 filed on May 31, 2017 and entitled Vortex-Generator Device. The entirety of the aforementioned application is incorporated by reference herein.
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