Vortex induced vibration protection for deepwater drilling risers

Abstract

The present invention is a method for deploying a drilling riser VIV suppression system in which a first retaining ring is installed on a syntactic foam buoyancy module encircling the drilling riser with a spring loaded connection. The spring loaded connection is capable of adjusting the diameter of the retaining ring automatically to compensate for compression of the syntactic foam under the influence of water pressure. VIV suppression provisions is then installed about the drilling riser using the first retaining ring as a load shoulder.

Description

BACKGROUND OF THE INVENTION

The present invention relates to protecting cylindrical elements in offshore operations. More particularly, the present invention relates to protecting cylindrical elements such as drilling and production risers which are under the influence of ocean currents and are potentially subject to problems from drag and from vortex induced vibration ("VIV").

Drilling risers are formed from large diameter tubular goods and serve to enclose the drill string from drilling facilities above the water surface provided on a platform or drilling vessel to the well at the ocean floor. This can be a half mile or more in deepwater developments and the drilling riser is not tied to supporting framework such as the conductor guides in traditional bottom-founded platforms. Floatation modules such as buoyancy cans or syntactic foam modules may be deployed along the length of the drilling riser to render it neutrally buoyant, but horizontal or lateral loading from currents on this long, unsupported run is not alleviated by the addition of floatation modules. Rather, the presence of floatation modules around the circumference of the drilling riser materially increases the profile presented to the current and leads to greater drag and VIV effects.

Unabated, the VIV can lead to premature failure of equipment in high current environments and may require that drilling operations cease in response to temporary high current events such as loop currents experienced in the Gulf of Mexico. Further, lateral load from drag may deform the drilling riser to a bowed shape that presents excessive angles with respect to the derrick at the top and the well at the bottom. As a result, the drill string rotating within the drilling riser contacts the riser wall in passing these transitions and the drilling riser is subjected to excessive wear.

Fairings and helical strakes have been used for drag reduction and/or VIV suppression in drilling risers. However, the fairings and helical strakes have been difficult to install and to handle. Further, normal drilling operations require that the drilling riser be pulled periodically. This requires that the drilling riser be retrieved, section by section, and that the riser sections, floatation modules, and VIV protection system be stowed until run again, section by section. Thus there is a significant need for an improved drilling riser VIV protection system and handling method that facilitates deployment, removal, storage, and redeployment.

SUMMARY OF THE INVENTION

The present invention is a method for deploying a drilling riser VIV suppression system in which a first retaining ring is installed on a syntactic foam buoyancy module encircling the drilling riser with a spring loaded connection. The spring loaded connection is capable of adjusting the diameter of the retaining ring automatically to compensate for compression of the syntactic foam under the influence of water pressure. VIV suppression provisions is then installed about the drilling riser using the first retaining ring as a load shoulder.

A BRIEF DESCRIPTION OF THE DRAWINGS

The brief description above, as well as further objects and advantages of the present invention, will be more fully appreciated by reference to the following detailed description of the preferred embodiments which should be read in conjunction with the accompanying drawings in which:

FIG. 1 is a side elevational view of a drilling vessel deploying drilling riser fairings illustrating the environment in which the present invention is used;

FIG. 2 is a cross sectional view of a prior art drilling riser fairing in accordance with FIG. 1, taken along line 2--2 of FIG. 1;

FIG. 3 illustrates an end elevational view of a plurality of drilling riser fairings in accordance with the prior art as stacked for storage;

FIG. 4 is a side elevational view of a plurality of drilling riser fairings in accordance with the present invention deployed about a drilling riser;

FIG. 5 is a top elevational view of the drilling riser of FIG. 4 taken along line 5--5 in FIG. 4;

FIG. 6 is a close-up of the tail of the drilling riser of FIG. 5;

FIG. 7 is a cross sectional view of the end of the strut deployed in the drilling riser fairing of FIG. 5, as taken along line 7--7 in FIG. 6;

FIG. 8 is a cross sectional view of the end of the strut deployed in the drilling riser fairing of FIG. 5, as taken along line 8--8 in FIG. 6;

FIG. 9 is a cross sectional view of a lift eye deployed in the drilling riser fairing of FIG. 5, as taken along line 9--9 in FIG. 5;

FIG. 10 illustrates an end elevational view of a plurality of drilling riser fairings stacked for storage;

FIG. 11 is an overhead elevational view of a hardware box with stowed drilling riser fairings in accordance with the present invention;

FIG. 12 is a side cross sectional view of the hardware box of FIG. 11, taken at line 12--12 in FIG. 11;

FIG. 13 is an end elevational view of tail connection system components prior to engagement;

FIG. 14 is a side elevation view of a tail connection system component as seen from line 14--14 in FIG. 13;

FIG. 15 is an end elevational view of tail connection system components in an engaged position;

FIG. 16 is a side elevational view of a tail connection system components as seen from line 16--16 in FIG. 15;

FIG. 17 is a side elevational view of an alternative tail connection system;

FIG. 18 is a top elevational view of a retaining ring assembly; and

FIG. 19 is a top elevational view of the spring loaded connection system of the retaining ring assembly of FIG. 18.

DETAILED DESCRIPTION OF AN ILLUSTRATIVE EMBODIMENT

FIG. 1 illustrates the environment in which the present invention is deployed. A drilling vessel or platform, here a semi-submersible drilling vessel 12 provides surface facilities 14. Drilling riser 16 descends from the beneath the deck of the surface facilities and is fitted with circumferencial buoyancy provisions such as buoyancy cans or, here, syntactic foam modules 18 below the ocean surface 20. The floatation modules help support the weight of the drilling riser, but presents an enlarged cylindrical profile to ocean currents. Provisions for VIV suppression, here fairings 11, are installed along the drilling riser to manage drag and VIV problem the long, unsupported drilling riser might otherwise encounter.

FIG. 2 illustrates a drilling riser fairing 11A from the prior art. This drilling riser fairing was provided with a hinged connection 22 and was secured by a single pin 24 which inserted through integrally formed, projecting strut halves 26. These projecting strut halves were particularly subject to damage during handling operations and complicated stowage operations because they precluded compact nesting. See FIG. 3. However, the drilling risers must be routinely run and retrieved and handling and stowage capabilities are a fundamental requirement of the equipment.

FIG. 4 illustrates one embodiment of the present invention. Here a plurality of drilling riser fairings 10 have been installed about the periphery of a buoyancy can 18 which have been installed on the drilling riser (not shown). First and second thrust collars or retainer rings 30A and 30B have been installed about the buoyancy cans to bracket drilling riser fairing set 10A.

FIG. 5 is a top view of drilling riser fairing 10. The outline of buoyancy can 18 is shown in dotted outline. Fairing 10 has two halves, fairing sides 32. Together the fairing sides make up a fairing shroud 40. The fairing shroud may be conveniently made from fiberglass.

A plurality of hinges 22 connects fairing sides 32 at an axially aligned hinge edge 34. A strong, corrosion resistant material such as stainless steel is suitable for the hinge. A tail edge 36 is opposite hinge edge 34 on each fairing side. A hemicylindrical profile region 18 begins at the hinge edge and is configure to provide an interior circumference which will rotatively receive the outer diameter of the drilling riser and buoyancy can, if any. A tail profile region 42 trails off from the hemicylindrical profile region to tail end 36.

A flange 46 extends along the upper and lower edges of fairing shroud 40. Around the hemicylindrical profile region, flange 46 is provided with a bearing ring 48. The bearing ring provides a sliding surface for axial abutment of adjacent fairings and/or retaining rings. Free rotation is desired to allow the fairing shroud to weathervane about the buoyancy can so as to orient with the prevailing ocean current. Suitable materials for the bearing ring include high density polyethylene or DELRIN.

Similarly bearing pads 50 are placed inside the periphery of the fairing shroud to facilitate free rotation.

Tail ends 36 are joined by tail connection assembly 44. Further, the fairing shroud is also secured about the riser/buoyancy can assembly with a strut 52 at the upper and lower edges. Strut 52 is conveniently pinned in place. Pins 54 are secured to the strut and protrude outwardly. The pins are inserted through a drop shoulder portion 56 (see FIG. 4) of flange 46 at tail profile portion 42 of the fairing shroud. Lynch pins 58 or similar fasteners secure strut pins 54 in place. See FIG. 7. Alternatively, other pin assemblies or fiber glass connections may be used.

Further, it is desirable to provide strut 52 with a bearing pad 50 for the inner circumference and, optionally, an axial bearing pad 60 which may present a bearing surface even with the elevation of bearing ring 48. See FIG. 8.

The fairing shrouds are conveniently provided with lift eyes 62 adjacent top flange 46. See FIG. 9. The lift eyes facilitate handling the fairing shroud when the drilling riser faring 10 is deployed or removed and stowed. FIG. 10 illustrates the nestability of the present invention. This facilitates the stowage of the fairings when the drilling riser is being either run or pulled. Compare this with FIG. 3, bearing in mind that these fairing might be six to eight feet long each and require enough to span the extreme depths that is now the deepwater frontier.

FIGS. 11 and 12 illustrate an alternative for drilling riser fairing stowage using a modular hardware box 70. Removable stanchions 72 are pined to the hardware box and facilitate stacking the fairing shrouds on end which is the preference for easy handling by lift line at the lift eyes. Further, the hardware boxes are provided with lift points 74, covers 76, and easily relocated for remote stowage while other boxes are brought up for more fairings.

A tail connection system 44 is illustrated in FIGS. 13-16 for the illustrated fairing system. Bolt 80 is passes through a bushing 88 and is provided with a key 82 on the far end. The bushing is attached to one of the tail edges. A spring 84 biases the key toward the bushing which is recessed to receive and orient key 82 in a position to begin engagement. A corresponding keyhole assembly 86 is provided on the other tail end. The key hole allows key 82 to pass when the tail edges are brought together and pin 80 is pushed forward against the bias of spring 84. The bolt is rotated 90 degrees and released where the spring loaded key seats securely into recess 90. This assembly facilitates alignment, engagement, disengagement. However, marine growth may tend to foul spring 84, even in the time periods associated with marine drilling riser deployment.

FIG. 17 illustrates an alternative embodiment in which metal plates 100A and 100B are secured to tail edges 36 with bolts 102. Plates 100A and 100B sandwich tail edges 36 in the middle and are secured with a bolt 104 screwed into a threaded hole in plate 100B. An anode 105 secured to one of bolts 102 can provide cathodic protection to screws 102, plates 100A and 100B, and bolt 104 at each connection site.

In another aspect of VIV suppression/drag reduction, a method for deploying a drilling riser fairing system is disclosed in which a first retaining ring 30A is installed on a floatation module 18 encircling drilling riser 16 and drilling riser fairing 10 is installed above the first retaining ring. Drilling riser fairing installation folds a pair of fairing sides 32 of fairing shroud 40 about an axially disposed hinge 22 to surround the buoyancy can above the first retaining ring. A tail connection system 44 secures the tail ends of the fairing sides together and a pair of struts 52 are installed to further secure fairing sides 32 together. A plurality of interior bearing pads 50 are provided on the internal circumference of the fairing shroud and axial bearing pads 48 and 60 are provided on flanges 46 at the upper and lower edges of the fairing shroud and the struts 52.

Where the floatation modules are syntactic foam modules, water pressure can cause the foam to compress, thereby reducing the outer diameter of the floatation module and compromising the circumferencal attachment of retaining rings 30. In this instance, it may be desired for the attachment of retainer rings 30 to accommodate this compression, for example, with a spring loaded connection.

FIGS. 18 and 19 illustrate such a spring loaded connection. Here sprig loaded connection 106 is provided with opposing conical washers in a Bellville washer assembly 108 on bolt 110. Bolt 110 passes through stops 112 at the ends of hinged retaining ring 30 such that stops 112 are to the inside with Bellville washers 108, head 114 and nut 116 to the exterior.

In yet another aspect of VIV/Drag suppression, a method for stowing drilling riser fairings is disclosed in which a lift harness is connected to lift eyes 62 on the exterior of the fairing shroud 40 and the tail connection system 44 is released from the tail edge of the fairing sides. Struts 52 are removed from the upper and lower flanges of the fairing sides which are then opened up about their hinged connection. The open fairing shroud is lifted and set down in a nested relationship with other removed fairing shrouds.

Other modifications, changes, and substitutions are also intended in the foregoing disclosure. Further, in some instances, some features of the present invention will be employed without a corresponding use of other features described in these illustrative embodiments. Accordingly, it is appropriate that the appended claims be construed broadly and in a manner consistent with the spirit and scope of the invention herein.

Claims

1. A method for deploying a drilling riser vortex induced vibration suppression system, comprising:

installing a first retaining ring on syntactic foam buoyancy module encircling the drilling riser with a spring loaded connection capable of adjusting the diameter of the retaining ring automatically to compensate for compression of the syntactic foam under the influence of water pressure; and

installing vortex induced vibration suppression provisions about the drilling riser using the first retaining ring as a load shoulder.

2. A method for deploying a drilling riser vortex induced vibration suppression system in accordance with claim 1, wherein installing the vortex induced vibration suppression provisions comprises:

installing a drilling riser fairings above the first retaining ring, installing the drilling riser fairings comprising:

folding a pair of fairing sides of a fairing shroud about an axially disposed hinge to surround the floatation module above the first retaining ring;

installing a tail connection system to secure the tail ends of the fairing sides together;

installing a pair of struts to further secure the fairing sides together;

providing a plurality of interior bearing pads on the internal circumference of the tailing shroud; and

providing axial bearing pads on flanges on the upper and lower edges of the fairing shroud.

3. A method for deploying a vortex induced vibration suppression system in accordance with claim 2, further comprising installing one or more subsequent drilling riser fairings to join the first drilling riser fairing in a set above the first retainer ring and installing a second retainer ring about the buoyancy module above the set.