The disclosure herein relates to a vortex pump that pumps a gas. The vortex pump may also be called a Wesco pump, a cascade pump, or a regenerative pump.
Japanese Utility Model Application Publication No. H5-73287 (U) describes a vortex pump that supplies a pressurized fuel to a fuel injector in a vehicle. The vortex pump includes an impeller including a plurality of blades on its outer circumferential portion and a housing that houses the impeller. A fluid passage is formed around the blades of the impeller by the housing and the impeller.
In the vortex pump, a vortex (which is also called swirling flow) about a center axis along a rotation direction of the impeller is generated by rotation of the impeller in a fluid inside the fluid passage to pressurize and the fluid is discharged. In the disclosure herein, a technique that improves a pump efficiency in a vortex pump that pumps a gas is provided.
The disclosure herein discloses a vortex pump that pumps a gas. The vortex pump may comprise a housing comprising a suction channel and a discharge channel; and an impeller housed in the housing and configured to rotate about a rotation axis. The impeller may comprise a blade groove region disposed in an outer circumferential portion of at least one end surface of two end surfaces in a rotation axis direction, the blade groove region including a plurality of blades and a plurality of blade grooves, each of the plurality of blade grooves being disposed between adjacent blades. Each of the plurality of blade grooves may be open at one end surface side, and may be closed at the other end surface side. The housing may comprise an opposing groove opposing the blade groove region and extending along the rotation direction of the impeller. A rate of a depth of the opposing groove at an intermediate position excluding both ends of the opposing groove in the rotation direction of the impeller to a depth of each of the blade grooves at the deepest position of the each of the blade grooves may be equal to or less than 0.7.
The inventors discovered that when the rate of the depth of the opposing groove at the intermediate position excluding the both ends of the opposing groove in the rotation direction of the impeller to the depth of each of the blade grooves at the deepest position of the each of the blade grooves is set to equal to or less than 0.7, the pump efficiency of the vortex pump is improved. According to the above configuration, the pump efficiency of the gas vortex pump may be improved.
The disclosure herein discloses another vortex pump configured to pump a gas. The vortex pump may comprise a housing comprising a suction channel and a discharge channel; and an impeller housed in the housing and configured to rotate about a rotation axis. The impeller may comprise a blade groove region disposed in an outer circumferential portion of at least one end surface of two end surfaces in a rotation axis, the blade groove region including a plurality of blades and a plurality of blade grooves, each of the plurality of blade grooves disposed between adjacent blades along a rotation direction of the impeller. Each of the plurality of blade grooves may be open at one end surface side, and may be closed at the other end surface side. The housing may comprise an opposing groove opposing the blade groove region and extending along the rotation direction of the impeller. A rate of a depth of the opposing groove at an intermediate position excluding both ends of the opposing groove in the rotation direction of the impeller to a depth of each of the blade grooves at the deepest position of the each of the blade groove may be set such that a center of a vortex generated by the respective blade grooves and the opposing groove while the impeller rotates is located inside the each of the blade grooves.
In the vortex pump, as the impeller rotates, a vortex about its center axis along the rotation direction of the impeller is generated in the space formed by the blade grooves of the impeller and the opposing groove of the housing. The inventors discovered that the pump efficiency may be improved when a center of the vortex is located in the blade grooves. As a reason why the pump efficiency is improved, when seen in a cross-sectional view that perpendicularly intersects the rotation of the impeller, a vicinity of the center of the vortex has a low gas pressure as compared to an outer circumferential end of the vortex. As a result, when seen in the perpendicularly-intersecting cross sectional view, a flow is generated in the gas from a high-pressure side to a low-pressure side, that is, from the vicinity of the outer circumferential end of the vortex toward the vicinity of the center.
The pressure of the gas in the space formed by the blade grooves of the impeller and the opposing groove of the housing increases as the impeller rotates. That is, the pressure of the gas in the space formed by the blade grooves of the impeller and the opposing groove of the housing increases as the gas progresses in the rotation direction of the impeller. Due to this, if the center of the vortex is located outside the blade grooves, the gas in the vicinity of the center flows toward the low-pressure side, that is, inverse to the rotation direction of the impeller. As a result, when the center of the vortex is located outside the blade grooves, the pump efficiency is reduced. On the other hand, when the center of the vortex is located inside the blade grooves, the gas in the vicinity of the center is prevented from flowing back by the blades located on the opposite side from the blade grooves in the rotation direction of the impeller. Due to this, backflow of the gas is suppressed, and the pump efficiency can be improved.
The inventors considered the structure of the vortex pump from the above viewpoint, and further discovered that the center position of the vortex moves when the depth of the opposing groove is changed relative to the depth of the blade grooves. As a result of further studies, the inventors discovered that the center of the vortex is substantially located in the blade grooves when the rate of the depth of the opposing groove to the depth of the blade grooves is set to equal to or less than 0.7, which increases a discharge flow rate of the fluid as compared to a case where the rate is greater than 0.7.
A rate of a width of each of the blade grooves to a distance from a bottom edge of the each of the blade grooves to a bottom edge of the opposing groove in a cross sectional view passing through the rotation axis of the impeller and the deepest position of the each of the blade grooves may be equal to or more than 0.8 and equal to or less than 1.0. According to this configuration, a shape of the vortex in the perpendicularly-intersecting cross sectional view may become closer to being circular. As a result, the vortex may be flown smoothly within the aforementioned numerical range, and the pump efficiency may thereby be improved.
In the cross sectional view passing through the rotation axis of the impeller and the deepest position of the each of the blade grooves, the rate of the depth of the opposing groove to the depth of the each of the blade grooves may be equal to or more than 0.4 and equal to or less than 0.7, and the rate of the width of the each of the blade grooves to a distance from a bottom edge of the each of the blade grooves to a bottom edge of the opposing groove may be equal to or more than 0.8 and equal to or less than 1.1. According to this configuration, the shape of the vortex in the perpendicularly-intersecting cross sectional view can become closer to being circular. As a result, the vortex can be flown smoothly within the aforementioned numerical range, and the pump efficiency can thereby be improved.
The impeller may comprise an outer circumferential wall at an outer circumferential edge, wherein the outer circumferential wall closes the plurality of the blade grooves at an outer circumferential side of the impeller. According to this configuration, the gas flowing toward the outer circumferential direction of the impeller may be guided in a swirling direction of the vortex by the outer circumferential wall.
A purge pump 10 of an embodiment will be described with reference to the drawings. As shown in
The main supply passage 2 includes a fuel pump unit 7, a supply pipe 70, and an injector 5 arranged thereon. The fuel pump unit 7 includes a fuel pump, a pressure regulator, a control circuit, and the like. In the fuel pump unit 7, the control circuit controls the fuel pump according to a signal supplied from an ECU (abbreviation of Engine Control Unit) 6 to be described later. The fuel pump pressurizes and discharges the fuel in the fuel tank 3. The fuel discharged from the fuel pump is regulated by the pressure regulator, and is supplied from the fuel pump unit 7 to the supply pipe 70.
The supply pipe 70 communicates the fuel pump unit 7 and the injector 5. The fuel supplied to the supply pipe 70 flows in the supply pipe 70 to the injector 5. The injector 5 includes a valve of which aperture is controlled by the ECU 6. When this valve is opened, the injector 5 supplies the fuel supplied from the supply pipe 70 to the engine 8.
The purge supply passage 4 is provided with a canister 73, a purge pump 10, a VSV (abbreviation of Vacuum Switching Valve) 100, and communicating pipes 72, 74, 76, 78 communicating them. The canister 73 absorbs vaporized fuel generated in the fuel tank 3. The canister 73 includes a tank port, a purge port, and an open-air port.
The purge port of the canister 73 connects to the purge pump 10 via the communicating pipe 74. Although a detailed structure will be described later, the purge pump 10 is a so-called vortex pump that pressure-feeds gas. The purge pump 10 is controlled by the ECU 6. The purge pump 10 suctions the vaporized fuel absorbed in the canister 73 and pressurizes and discharges the same. During when the purge pump 10 is driving, air is suctioned from the open-air port in the canister 73, and is flown to the purge pump 10 together with the vaporized fuel.
The vaporized fuel discharged from the purge pump 10 passes through the communicating pipe 76, the VSV 100, and the communicating pipe 78, and flows into the suction pipe 80. The VSV 100 is an electromagnetic valve controlled by the ECU 6. The ECU 60 controls the VSV 100 for adjusting a vaporized fuel amount supplied from the purge supply passage 4 to the suction pipe 80. The VSV 100 is connected to the suction pipe 80 upstream of the injector 5. The suction pipe 80 is a pipe that supplies air to the engine 8. A throttle valve 82 is arranged on the suction pipe 80 upstream of a position where the VSV 100 is connected to the suction pipe 80. The throttle valve 82 controls an aperture of the suction pipe 80 to adjust the air flowing into the engine 8. The throttle valve 82 is controlled by the ECU 6.
An air cleaner 84 is arranged on the suction pipe 80 upstream of the throttle valve 82. The air cleaner 84 includes a filter that removes foreign particles from the air flowing into the suction pipe 80. In the suction pipe 80, when the throttle valve 82 opens, the air is suctioned from the air cleaner 84 toward the engine 8. The engine 8 internally combusts the air and the fuel from the suction pipe 80 and discharges exhaust after the combustion.
In the purge supply passage 4, the vaporized fuel absorbed in the canister 73 can be supplied to the suction pipe 80 by driving the purge pump 10. In a case where the engine 8 is running, a negative pressure is generated in the suction pipe 80. Due to this, even in a state where the purge pump 10 is at a halt, the vaporized fuel absorbed in the canister 73 is suctioned into the suction pipe 80 by passing through the halted purge pump 10 due to the negative pressure in the suction pipe 80. On the other hand, in cases of terminating idling of the engine 8 upon stopping the vehicle and running by a motor while the engine 8 is halted as in a hybrid vehicle, that is, in other words in a case of controlling an operation of the engine 8 in an ecofriendly mode, a situation arises in which the negative pressure in the suction pipe 80 by the operation of the engine 8 is hardly generated. In such a situation, the purge pump 10 can supply the vaporized fuel absorbed in the canister 73 to the suction pipe 80 by taking over this role from the engine 8. In a variant, the purge pump 10 may be driven to suction and discharge the vaporized fuel even in the situation where the engine 8 is running and the negative pressure is being generated in the suction pipe 80.
Next, a configuration of the purge pump 10 will be described.
The purge pump 10 includes a motor unit 20 and a pump unit 50. The motor unit 20 includes a brushless motor. The motor unit 20 is provided with an upper housing 26, a rotor (not shown), a stator 22, and a control circuit 24. The upper housing 26 accommodates the rotor, the stator 22, and the control circuit 24. The control circuit 24 converts DC power supplied from a battery of the vehicle to three-phase AC power in U phase, V phase, and W phase, and supplies the same to the stator 22. The control circuit 24 supplies the power to the stator 22 according to a signal supplied from the ECU 6. The stator 22 has a cylindrical shape, at a center of which the rotor is arranged. The rotor is arranged rotatable relative to the stator 22. The rotor includes permanent magnets along its circumferential direction, which are magnetized alternately in different directions. The rotor rotates about a center axis X (called a “rotation axis X” hereinafter) a shaft 30 by the power being supplied to the stator 22.
The pump unit 50 is arranged below the motor unit 20. The pump unit 50 is driven by the motor unit 20. The pump unit 50 includes a lower housing 52 and an impeller 54. The lower housing 52 is fixed to a lower end of the upper housing 26. The lower housing 52 includes a bottom wall 52a and a cover 52b. The cover 52b includes an upper wall 52c, a circumferential wall 52d, a suction port 56, and a discharge port 58 (see
The upper wall 52c includes an opposing groove 52e extending along the circumferential wall 52d from the suction port 56 to the discharge port 58. The bottom wall 52a similarly includes an opposing groove 52f extending along the circumferential wall 52d from the suction port 56 to the discharge port 58 (see
As shown in
As shown in
During when the purge pump 10 is driving, the impeller 54 is rotated by the rotation of the motor unit 20. As a result, a gas containing the vaporized fuel absorbed in the canister 73 is suctioned from the suction port 56 into the lower housing 52. A vortex of the gas (swirling flow thereof) is generated in a space 57 formed by the blade grooves 54b and the opposing groove 52e. The same applies to a space 59 formed by the blade grooves 54b and the opposing groove 52f. As a result, the gas in the lower housing 52 is pressurized, and is discharged from the discharge port 58.
Next, results of simulations carried out using the purge pump 10 will be shown with reference to
In the simulations, the discharge flow rate for cases of changing a rate D2/D1 of an opposing groove depth D2 relative to a blade groove depth D1 and a rate W/H of a channel width W relative to a channel height H as shown in
In the simulation results, no incident in which the discharge flow rate drops greatly occurred in a range of the W/H being equal to or greater than 0.7 and equal to or less than 1.2 of the case where the D2/D1 is 0.6, and the pump efficiency can be maintained high. Especially the pump efficiency can be made high when 0.4≤D2/D1≤0.7 and 0.8≤W/H≤1.1 are satisfied.
Next, a reason why the pump efficiency can be improved will be described. In the purge pump 10, as the impeller 54 rotates, vortexes about their center axes along the rotation direction of the impeller are generated in the spaces 57, 59 formed by the blade grooves 54b and the opposing grooves 52e, 52f.
As shown in
In the case where the vortex center is positioned inside the blade groove 54b, the pump efficiency can be improved. This is because when seen in the cross-sectional view perpendicularly intersecting the rotation direction R of the impeller 54 (that is, in the cross section of
On the other hand, as shown in
Further, since the impeller 54 has the outer circumferential wall 54c, the flow of the gas flowing toward the outer circumferential direction of the impeller 54 in the spaces 57, 59 is guided, and the gas can thereby be swirled smoothly.
The embodiments of the present invention have been described above in detail, however, these are mere examples and thus do not limit the scope of the claims. The techniques recited in the claims encompass configurations that modify and alter the above-exemplified specific examples.
For example, the shape of the outer circumferential wall 54c of the impeller 54 is not limited to the shape in the embodiment. For example, as shown in
Further, in the above embodiment, the blades 54a and the blade grooves 54b of the impeller 54 are given same shapes on the upper and lower surfaces 54g, 54h. However, the shapes of the blades 54a and the blade grooves 54b may be different on the upper and lower surfaces 54g, 54h. Alternatively, the blades 54a and the blade grooves 54b may be arranged only on one of the upper and lower surfaces 54g, 54h.
Further, in the above embodiment, the suction port 56 and the discharge port 58 of the pump unit 50 extend in the direction perpendicular to the rotation axis X of the impeller 54. However, the suction port 56 and the discharge port 58 of the pump unit 50 may extend parallel to the rotation axis X.
The “vortex pump” in the disclosure herein is not limited to the purge pump 10, and may be applied in other systems. For example, it may be used as a pump that supplies an exhaust to the suction pipe 80 in an exhaust recirculation (that is, EGR (abbreviation of Exhaust Gas Recirculation)) for circulating the exhaust of the engine 8, mixing it with suctioned air, and supplying the same to a fuel chamber of the engine 8. Further, it may be used as an industrial pump other than for the vehicle.
Further, the technical features described herein and the drawings may technically be useful alone or in various combinations, and are not limited to the combinations as originally claimed. Further; the art described in the description and the drawings may concurrently achieve a plurality of aims, and technical significance thereof resides in achieving any one of such aims.
Number | Date | Country | Kind |
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2015-229104 | Nov 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/082583 | 11/2/2016 | WO | 00 |