The present invention relates to a wafer for carrying a biological sample, a method of manufacturing such a wafer, a method of loading a sample into such a wafer and a method of imaging a sample in such a wafer.
The term “wafer” is used herein to refer to a sample carrier which may or may not have a circular periphery.
Conventional systems and methods for biological imaging usually require a microscopic setup operated by humans traversing slides in translational movements, or a very expensive technique such as spectroscopy, flow-cytometry, electrical impedance, or chemical assays. Such technologies are unaffordable for applications of high population impact. Such systems and methods also do not scale and generalise well as they require manual analysis and are based on expensive optics and often provide inaccurate or incompatible results. Translational movement requires room to scan the same sample and makes it difficult for the design of a portable device with limited space.
A first aspect of the invention provides a wafer for carrying a biological sample, the wafer comprising: a pair of circular discs, wherein at least one of the discs is transparent; and a gap between the discs adapted to receive a biological sample.
The compact circular shape of the wafer makes it particularly suited for use in a portable device in which the wafer is rotated to enable a camera to image different areas of the sample between the discs.
Optionally the gap is sized to pull a biological sample into the gap by capillary action.
Optionally one of the discs has an opening which provides an inlet into the gap. This may help to load more of the sample into gap, or may help break the surface tension of the sample which make it easier to introduce into the gap. One or more vent holes may also be provided in one of the discs.
The opening may comprise a through-hole which extends through a thickness of the one of the discs. Alternatively the opening may comprise a recess, notch or channel in an edge of the one of the discs.
Optionally a first one of the circular discs has the opening which provides the inlet into the gap, the opening comprises an inlet recess in a face of the first one of the circular discs, and the inlet recess extends to an edge of the first one of the circular discs.
A second aspect of the invention provides a wafer for carrying a biological sample, the wafer comprising: a pair of plates, wherein at least one of the plates is transparent; and a gap between the plates adapted to receive a biological sample, wherein a first one of the plates has an opening which provides an inlet into the gap, the opening comprises an inlet recess in a face of the first one of the plates.
Optionally the first one of the plates and/or the second one of the plates is a disc which is circular around at least a majority of its circumference. Alternatively one or both of the plates may have a non-circular edge, such as a rectangular edge.
Optionally the inlet recess extends to an edge of the first one of the discs or plates.
Optionally a first one of the discs or plates is formed with a sample recess, and the inlet recess comprises an inlet well extending from the sample recess to an end wall of the inlet well.
Optionally the inlet recess has an outer end at the edge of the first one of the discs or plates; an inner end opposite the outer end; a base which runs between the outer end and the inner end; and an open side opposite the base.
Optionally the inlet recess comprises a tapered recess which becomes progressively shallow away from the edge of the first one of the discs or plates.
The inlet recess may become progressively shallow along its full radial extent, or along only part of its radial extent.
Optionally the inlet recess extends radially.
Optionally a second one of the discs or plates has a face which is un-recessed where it faces the inlet recess.
Optionally the inlet recess is a first inlet recess, the wafer further comprises a second inlet recess in a face of the second one of the discs or plates, and the second inlet recess is aligned with the first inlet recess.
The gap may have a substantially constant size, for instance varying across the wafer by less than 10%. Alternatively a size of the gap may vary substantially across the wafer, for instance by more than 30% or more than 50%.
A size of the gap (for instance a mean size of the gap, a maximum size of the gap, a size of the gap at an outer periphery of the gap, or a size of the gap where the inlet meets the gap) may be less than 200 μm, less than 100 μm, less than 50 μm, less than 20 μm, less than 15 μm or less than 10 μm.
A size of the gap (for instance a mean size of the gap, a maximum size of the gap, a size of the gap at an outer periphery of the gap, or a size of the gap where the inlet meets the gap) may be greater than 1 μm or greater than 2 μm.
A size of the gap (for instance a mean size of the gap, a maximum size of the gap, a size of the gap at an periphery of the gap, or a size of the gap where the inlet meets the gap) may be greater than 2 μm and less than 10 μm, making it suitable for carrying a cell multilayer of whole blood.
A size of the gap (for instance a mean size of the gap, a maximum size of the gap, a size of the gap at an outer periphery of the gap, or a size of the gap where the inlet meets the gap) may be or greater than 2 μm and less than Sum, making it suitable for carrying a cell monolayer of whole blood.
Optionally the wafer further comprises an inlet into the gap.
Optionally the inlet is at an edge of the wafer, and/or at an edge of the gap.
Optionally the inlet is configured to enable the biological sample to flow through the inlet in a radial direction, towards a centre of the wafer.
Optionally the inlet comprises a channel which extends in a radial direction, towards a centre of the wafer.
Optionally an inner face of a lower one of the discs or channels provides a ledge adjacent to the inlet.
Optionally the discs have circular edges which overlap with each other except at the inlet where an inner face of a lower one of the discs provides a ledge adjacent to the inlet.
Optionally the wafer further comprises one or more spacers between the discs or plates.
Optionally the one or more spacers comprise an adhesive tape.
Optionally the one or more spacers comprise a spacer with an opening which provides an inlet into the gap. Optionally the spacer comprises a ring which is broken by the opening.
Optionally the one or more spacers control the size of the gap.
Optionally the one or more spacers comprise three or more spacers.
Optionally the gap extends across a full diameter of the wafer.
Optionally the gap comprises a sample chamber adapted to receive the biological sample.
Optionally the sample chamber comprises an edge wall which provides a boundary of the sample chamber at its outer edge. The edge wall may be provided by a spacer; or by a wall of a recess in one of the discs or plates, for example.
Optionally the wafer further comprises an inlet for loading the biological sample into the sample chamber. Optionally the inlet comprises an opening in the edge wall of the sample chamber.
A further aspect of the invention provides a wafer for carrying a biological sample, the wafer comprising: a pair of plates, wherein at least one of the plates is transparent; a sample chamber between the plates adapted to receive a biological sample; and an inlet for loading the biological sample into the sample chamber, wherein the sample chamber comprises an edge wall which provides a boundary of the sample chamber at its outer edge, and the inlet comprises an opening in the edge wall of the sample chamber.
Optionally the wafer further comprises a sample recess in an inner face of a first one of the discs or plates, the sample recess providing at least part of the gap.
Optionally the wafer further comprises an adhesive which secures the discs or plates together.
Optionally each disc or plate has a circular periphery at an edge of the wafer.
Optionally the discs or plates are welded or adhered together.
Optionally the discs or plates have opposed parallel planar surfaces on opposite sides of the gap.
Optionally the gap contains a stain, dye or other reagent.
Optionally a size of the gap varies in a radial direction away from a centre of the wafer.
Both of the discs or plates may be transparent, or one of the discs or plates may be opaque or reflective.
The gap may have a circular open outer periphery at an edge of the wafer. This may enable the sample to be introduced into the gap via the open outer periphery. Alternatively, air may escape the outer periphery of the gap as the sample is introduced into the gap at a centre of the wafer or other location.
The circular open outer periphery of the gap may extend around all or most of a circumference of the wafer.
A further aspect of the invention provides a wafer for carrying a biological sample, the wafer comprising: a pair of circular discs, wherein at least one of the discs is transparent; and a gap between the discs adapted to receive a biological sample, wherein a size of the gap varies in a radial direction away from a centre of the wafer.
Optionally the size of the gap increases in the radial direction away from the centre of the wafer.
Optionally the size of the gap increases in the radial direction to a maximum at a periphery of the gap at an edge of the wafer.
Optionally the pair of circular discs comprise an upper disc and a lower disc, and the upper disc is sagged at the centre of the wafer or drooped at an edge of the upper disc.
Optionally a first one of the discs has a frustoconical surface on a first side of the gap; and a second one of the discs may have a planar surface on a second opposite side of the gap.
Optionally the gap comprises a sample chamber, the size of the gap varies in the sample chamber from a maximum gap size to a minimum gap size, and a ratio between the maximum and minimum gap sizes is greater than 1.1, greater than 1.3 or greater than 1.5.
Optionally the gap comprises a sample chamber, and the size of the gap varies monotonically in the radial direction in the sample chamber.
A further aspect of the invention provides a wafer for carrying a biological sample, the wafer comprising: a pair of circular discs, wherein at least one of the discs is transparent; and a gap between the discs adapted to receive a biological sample, wherein one of the discs has an opening which provides an inlet into the gap, and the opening comprises a recess, notch or channel in an edge of the one of the discs.
A further aspect of the invention provides a method of loading a biological sample into a wafer according to any preceding aspect, the method comprising introducing the sample into the gap so that the sample is pulled into the gap by capillary action.
Optionally the sample is pulled into the gap by capillary action to form a cell monolayer.
Optionally one of the discs has an opening which provides an inlet into the gap, and the sample is introduced into the gap via the opening.
The gap may be an air gap, or it may contain a stain, dye or reagent wherein the sample comes into contact with the stain, dye or reagent as it is pulled into the gap.
Optionally the discs may be joined together. For instance the discs may be bonded together by an adhesive, welded together by controlled melting; or joined together by a fastener such as rod which passes through one of the discs with an interference fit.
The discs may have opposed parallel planar surfaces on opposite sides of the gap.
Optionally the sample is introduced into the gap via an inlet. The inlet is typically at an edge of the wafer and/or at an edge of the gap.
Optionally the sample flows in a radial direction through the inlet, towards a centre of the wafer.
Optionally the gap comprises a chamber adapted to receive the biological sample, the sample chamber comprises an edge wall which provides a boundary of the sample chamber at its outer edge, and the sample is introduced into the gap via an inlet in the edge wall of the sample chamber.
The edge wall may be provided by a spacer, or by a wall of a recess in one of the discs or plates, for example.
Optionally the method further comprises spinning the wafer to pre-sort molecular elements in the wafer.
A further aspect of the invention provides a method of manufacturing a wafer according to any preceding aspect, the method comprising bringing the discs or plates together to provide the gap between the discs; and fixing the discs or plates together.
Optionally the discs or plates are fixed together by welding, with an adhesive or with an interference-fit fastener.
Optionally the wafer comprises an upper disc or plate, and a lower disc or plate with one or more spacers which control the size of the gap, the discs or plates being held together by an adhesive; wherein when the discs or plates are brought together, the adhesive spreads out until the one or more spacers contact an underside of the upper disc or plate; and the adhesive is then cured to secure the discs or plates together.
Optionally the method further comprises printing one or more spacers on one of the discs or plates, wherein the one or more spacers control a size of the gap.
Optionally the method further comprises deforming one of the discs or plates so that a size of the gap varies across the wafer.
A further aspect of the invention provides a method of imaging a biological sample, the method comprising loading the biological sample into a wafer by the method of the preceding aspect, then imaging the biological sample in the gap.
Optionally the wafer is rotated between a series of orientations, each orientation bringing a different area of the biological sample into a field of view of a camera.
A circular patch of adhesive tape 4 joins the lower face of the upper disc 2 to the upper face of the lower disc 3 at the centre of the wafer 1. The discs have circular peripheries 2a, 3a at an edge of the wafer 1. The diameter of the wafer may be between 2 cm and 5 cm, for example.
The discs are spaced apart so that the gap 6 provides an annular sample chamber around the adhesive tape. The gap 6 extends from an inner periphery at the circular periphery 4a of the adhesive tape 4 to an open circular outer periphery at the edge of the wafer 1.
The thickness of the tape 4 is carefully controlled so that the size of the gap 6 (as defined by the vertical spacing between the lower face of the upper disc 2 and the upper face of the lower disc 3) is between 2 μm and 5 μm at all points, including at the open circular outer periphery of the gap 6 at the edge of the wafer 1.
The size of the gap 6 is carefully selected so that a liquid biological sample introduced into the edge of the gap is drawn further into the chamber by the capillary effect to form a smear.
The size of the gap 6 is selected on the basis of the thickness of sample required. For example a monolayer smear may be preferred for a full blood test, whereas a thicker film may be preferred for a malaria test.
An alternative wafer 10 shown in
An alternative wafer 20 shown in
An alternative wafer 30 shown in
An alternative wafer 40 shown in
An alternative wafer 50 shown in
The discs are held together by an adhesive 59. The adhesive 59 is shown in an uncured liquid state in
An alternative wafer 60 shown in
A first one of the discs (in this case the upper disc 61, although it could be the lower disc 62) has an opening which provides an inlet 67 into the gap 66 as shown most clearly in
The opening is in the form of a tapered inlet recess in the underside 61b of the upper disc 61. The tapered inlet recess has an angled face 68 shown in
The tapered inlet recess becomes progressively shallow away from the edge of the upper disc 61. As shown in
In the embodiment of
In the embodiment of
In the embodiment of
In other embodiments, the circular discs 61, 62 may be replaced by plates with non-circular edges—for instance plates with octagonal edges, rectangular edges or any other shape.
An alternative wafer 70 shown in
One of the discs (in this case the upper disc 71, although it could be the lower disc 72) has an opening which provides an inlet 77 into the gap 76 as shown most clearly in
As shown in
An alternative wafer 80 shown in
One of the discs (in this case the upper disc 81, although it could be the lower disc 82) has an opening which provides an inlet 87 into the gap 86 as shown most clearly in
As shown in
The upper face of the lower disc 82 is engraved with a set of semi-circular channels 89 shown in
The sample is injected into the gap 86 via the inlet 87, and then flows from the inlet 76 along the channels 89, 89a and into the gap 86.
An alternative wafer 90 shown in
The upper face of the lower disc 92 is engraved with a first semi-circular channel 99 shown in
When the discs are brought together, the channels 99, 99b are aligned with each other and provide an inlet 97 with a generally circular cross-section as shown in
Each channel 99, 99b is in the form of a notch or recess in a respective face of one of the discs. As shown in
The open side of the notch or recess enables fluid to flow sideways out of the channel 99, 99b and into the gap 96 between the discs. Fluid can also flow radially into the gap from the inner end of the channel 99, 99b.
The discs 91, 92 must be brought together with the correct relative angular orientation, so the channels 99, 99b are aligned with each other. The embodiment of
In the embodiment of
In all of the examples shown above, the discs have opposed parallel planar surfaces on opposite sides of the gap. The size of the gap is ideally constant across the full diameter of the wafer, for example varying by less than 10% across the full diameter of the wafer.
The size of the gap is ideally tightly controlled, and typical gap sizes are given below in Table 1. Where the size of the gap varies across the wafer, then the size of the gap in Table 1 may refer to a mean size of the gap, a maximum size of the gap, a size of the gap at the open circular outer periphery of the gap, or a size of the gap where the inlet meets the gap.
The gap is sized to pull a biological sample into the gap by capillary action. In the case of a sample of whole blood, blood cells have a thickness at their thickest point between 2 μm and 2.5 μm. So if the gap has a size less than 4 μm or Sum then the sample may be pulled into the gap by capillary action to form a cell monolayer.
An alternative wafer 100 shown in
The upper side of the lower disc 102 has a frustoconical surface 103 and a flat centre 104. The upper disc 101 has a flat underside 101b. When the discs are brought together, the flat centre 104 of the lower disc contacts the underside 101b of the upper disc. Spacers (not shown) may be provided to control the gap between the discs. The flat centre 104 may be joined to the underside 101b of the upper disc by adhesive, or other joining methods such as welding.
The frustoconical surface 103 results in a gap with a size which increases radially to a maximum at a circular open periphery of the gap at an edge of the wafer. The gap size increases monotonically away from the centre of the wafer, i.e. it increases without decreasing. The frustoconical surface 103 is rotationally symmetrical so the gap size does not vary circumferentially.
The gap may be sized so that only small cellular or molecular elements can fit into the narrow part of the gap at the centre (such as cells, proteins, antibodies, pathogens, or others) whereas larger cells can only fit into the wide part of the gap at the edge.
The wafer 100 may be spun to help pre-sort molecular elements in the wafer.
An alternative wafer 200 shown in
The inner face of each disc is formed with a respective circular sample recess 201a, 202a, and a respective inlet recess 201b, 202b extending from an edge of the circular sample recess to the edge of the disc.
The sample recesses 201a, 202a and the inlet recesses 201b, 202b may be formed by etching (for instance laser cutting), by hot-embossing or by any other suitable process.
When the discs are brought together, the circular sample recesses 201a, 202a come together to form a sample chamber 203 shown in
The cylindrical walls of the recesses 201a, 202a provide a boundary of the sample chamber 203, preventing the biological sample from leaking out of the outer edge of the sample chamber 203. The inlet recesses 201b, 202b provide an opening in the edge wall of the sample chamber 353 for introduction of the sample.
The discs may optionally be adhered to each other by a double-sided adhesive spacer 205. As shown in
In an alternative embodiment, the spacer 205 may be omitted and the inner faces of the discs joined together by ultrasonic welding or thermal welding.
The upper disc 201 has a vent hole 206 opposite the channel 201b. The vent hole 206 enables air to escape as a sample is introduced into the sample chamber 203 via the inlet 204.
The size of the gap between the discs in the sample chamber 203 is carefully selected so that a liquid biological sample introduced into the sample chamber 203 is drawn further into the sample chamber by the capillary effect to form a smear. This gap size is controlled by the combined depths of the circular recesses 201a, 202a and the thickness of the spacer 205. Suitable gap sizes are given in Table 1.
An alternative wafer 300 shown in
The discs are adhered to each other by a double-sided adhesive spacer 305. As shown in
The inner wall of the spacer 305 provides an edge wall of the sample chamber 303. The edge wall provides a boundary of the sample chamber 303 at its outer edge, preventing the biological sample from leaking out of the outer edge of the sample chamber 303.
The channel 309 provides an opening in the edge wall of the sample chamber 303 for introduction of the sample.
The upper disc 301 has a vent hole 306 which enables air to escape as a sample is introduced into the sample chamber 303 via the channel 309.
The size of the gap between the discs in the sample chamber 303 is carefully selected so that a liquid biological sample introduced into the sample chamber 303 is drawn further into the sample chamber by the capillary effect to form a smear. This gap size is controlled by the thickness of the spacer 305. Suitable gap sizes are given in Table 1.
By way of non-limiting example, the spacer 305 may be formed from a super-thin double-coated adhesive tape, such as Nitto Denko No. 5601, which has a thickness of 10 μm (0.01 mm). This particular tape is formed from a polyester film and acrylic adhesive on each side. A product datasheet is available at:
https://www.nitto.com/eu/en/others/products/file/datasheet/NJ_No5601_EN.pdf
An alternative wafer 350 shown in
The inner face of the lower disc 352 is printed with a spacer 355. The spacer 355 may be printed on the inner face of the lower disc 352 by a precision printing technique, such as screen printing, which enables the spacer 355 to be printed with a well defined and uniform thickness, for instance 10 μm, or 15 μm.
As shown in
The ring comprises an inlet channel 359 which provides an inlet which extends from the outer edge of the sample chamber 353. The inlet 359 provides an opening in the edge wall of the sample chamber 353 for introduction of the sample.
The discs are adhered to each other by an adhesive 360. As shown in
The adhesive 360 is applied as an extruded bead of liquid shown in
The upper disc 351 has a vent hole 356 which enables air to escape as a sample is introduced into the chamber 353 via the channels 359, 361.
The size of the gap between the discs in the chamber 353 is carefully selected so that a liquid biological sample introduced into the chamber 353 is drawn further into the chamber by the capillary effect to form a smear. This gap size is controlled by the thickness of the spacer 355. Suitable gap sizes are given in Table 1.
An alternative wafer 400 shown in
The discs 401, 402 have circular edges which overlap with each other except at the inlet where an edge of the upper disc 401 is cut-away to form a straight edge 407. The exposed inner face of the lower disc 402 provides a ledge 408 adjacent to the inlet channel 401b.
The inner faces of the discs are shown in
The sample recess 402a and the inlet well 402b may be formed by etching (for instance laser cutting), by hot-embossing or by any other suitable process.
The inner faces of the discs 401, 402 are joined together by ultrasonic welding or thermal welding.
The upper disc 401 has a vent hole 406 opposite the inlet well 402b. The vent hole 406 enables air to escape as a sample is introduced into the sample recess 402a via the inlet well 402b.
The circular sample recess 402a provides a sample chamber. The cylindrical wall of the sample recess 402a provides an edge wall of the sample chamber, which provides a boundary of the sample chamber at its outer edge. This edge wall prevents the biological sample from leaking out of the outer edge of the sample chamber. The inlet well 402b provides an opening in the edge wall through which the sample can be introduced into the sample recess 402a.
The depth of the sample recess 402a (which defines the gap size between the discs in the sample chamber) is carefully selected so that a liquid biological sample introduced into the edge of the sample recess 402a via the inlet well 402b is drawn further into the sample recess 402a by the capillary effect to form a smear. Suitable gap sizes are given in Table 1.
The ledge 408 may be used to support a finger or injection device as a sample is introduced into the inlet well 402b. The sample pools in the inlet well 402b and is drawn by capillary action from the inlet well 402b into the outer edge of the sample recess 402a between the discs.
In previous embodiments, the sample is introduced into the gap via an inlet which extends from the edge of the sample chamber and all the way to the edge of the wafer. In the wafer 400, the sample is introduced into the gap via an inlet well 402 which extends from the edge of the gap (i.e. the edge of the sample recess 402a) but stops at the end wall 402c of the inlet well 402, which is inset from the edge of the wafer 400.
The end wall 402c of the inlet well 402b prevents the sample from leaking off the edge of the wafer. In an alternative embodiment, the inlet well 402b may be replaced by an inlet recess which runs all the way to the edge of the lower disc 402, with no end wall.
An alternative wafer 500 shown in
The inner faces of the discs are shown in
The sample recess 502a and the inlet well 502b may be formed by etching (for instance laser cutting), by hot-embossing or by any other suitable process.
The edge of the upper disc 501 is cut-away to form an inlet notch with a pair of parallel edges 507 which run from the circular periphery of the upper disc 501 to the outer edge of the sample recess 502a.
The inner faces of the discs are joined together by ultrasonic welding or thermal welding.
The upper disc 501 has a vent hole 506 opposite the inlet notch. The vent hole 506 enables air to escape as a sample is introduced into the sample recess 502a.
The sample pools in the inlet well 502b and is drawn by capillary action into the sample recess 502a between the discs.
The end wall 502c of the inlet well 502b prevents the sample from leaking off the edge of the wafer. In an alternative embodiment, the inlet well 502b may be replaced by an inlet recess which runs all the way to the edge of the lower disc 502, with no end wall.
The size of the gap between the discs in the sample recess 502a is carefully selected so that a liquid biological sample introduced into the sample recess 502a is drawn further into the sample recess by the capillary effect to form a smear. This gap size is controlled by the depth of the sample recess 502b. Suitable gap sizes are given in Table 1.
The circular edges of the discs shown in
An alternative wafer 600 shown in
The discs are adhered to each other by a double-sided adhesive spacer 605. As shown in
The cylindrical inner wall of the spacer 605 provides an edge wall of the sample chamber 603, which provides a boundary of the sample chamber 603 at its outer edge. This edge wall prevents the biological sample from leaking out of the outer edge of the sample chamber 603. The ring comprises a channel 609 which provides an inlet into the edge of the sample chamber 603. The inlet extends from the edge of the sample chamber 603 as shown in
The upper disc 601 is formed from a thin and flexible polymer material (such as acrylic or polypropylene) which sags at its centre under its own weight as shown in
The upper disc 601 has a vent hole 606 which enables air to escape as a sample is introduced into the edge of the sample chamber 603.
The size of the gap between the discs in the sample chamber 603 is carefully selected so that a liquid biological sample introduced into the sample chamber 603 is drawn further into the sample chamber by the capillary effect to form a smear. The maximum gap size at the edge of the chamber 603 is controlled by the thickness of the spacer 605. Suitable minimum or maximum gap sizes are given in Table 1.
The size of the gap varies from a maximum gap size at the outer edge of the sample chamber to a minimum at the centre of the wafer. The ratio between the maximum and minimum gap sizes in this case is about 2—in other words the maximum gap size is about twice the minimum gap size. The ratio between the maximum and minimum gap sizes may be greater than 1.1, greater than 1.3 or greater than 1.5 for example.
By way of non-limiting example, the spacer 605 may be formed from a super-thin double-coated adhesive tape, such as Nitto Denko No. 5601.
An alternative wafer 700 shown in
The discs are adhered to each other by a double-sided adhesive spacer 705 and a central patch 710 of double-sided adhesive. As shown in
The upper disc 701 is formed from a thin and flexible polymer material (such as acrylic or polypropylene). The upper disc 701 is initially flat, then deformed during fitting to form the deformed shape shown in
The upper disc 701 has a vent hole 706 which enables air to escape as a sample is introduced into the chamber 703.
The size of the gap between the discs in the chamber 703 is carefully selected so that a liquid biological sample introduced into the chamber 703 is drawn further into the chamber by the capillary effect to form a smear. The minimum gap size at the edge of the chamber 703 is controlled by the thickness of the spacer 705 and the maximum gap size at the centre of the chamber 703 is controlled by the thickness of the central patch 710. Suitable minimum or maximum gap sizes are given in Table 1.
The size of the gap varies from a maximum gap size at the inner edge of the sample 50 chamber to a minimum at the outer edge of the sample chamber. The ratio between the maximum and minimum gap sizes in this case is about 2—in other words the maximum gap size is about twice the minimum gap size. The ratio between the maximum and minimum gap sizes may be greater than 1.1, greater than 1.3 or greater than 1.5 for example.
The outer part of the upper face of the lower disc 702 provides an annular ledge. A portion of the annular ledge adjacent to the inlet channel 709 can be used to support a finger or injection device.
An alternative wafer 800 shown in
The inner face of the lower disc 802 is printed with three spacers 855, 856, 857. The spacers 855-857 may be printed on the inner face of the lower disc 802 by a precision printing technique, such as screen printing, which enables the spacers to be printed with a well defined and uniform thickness, for instance 10 μm, or 15 μm.
As shown in
The discs are adhered to each other by an adhesive 860. As shown in
The adhesive 860 is applied as an extruded bead of liquid. The upper disc 801 is then fitted in contact with the spacers 855-857, squashing the bead of liquid adhesive so that it spreads out. The adhesive is then cured to adhere the discs together.
The upper disc 801 is formed from a thin and flexible polymer material (such as acrylic or polypropylene). The upper disc 801 is initially flat, then deforms under its own weight to form the deformed shape shown in
The upper disc 801 has a pair of vent holes 806. Each vent hole 806 enables air to escape from a respective one of the chambers 853, 854.
The size of the gap between the discs in the chambers 853, 854 is carefully selected so that a liquid biological sample introduced into the chambers 853, 854 is drawn further into the chambers by the capillary effect to form a smear. The maximum gap size at the edges of the chambers is controlled by the printing thickness of the spacers 855-857. Suitable minimum or maximum gap sizes are given in Table 1.
For each sample chamber the size of the gap varies from a maximum gap size at the outer edges of the sample chamber to a minimum at the centre of the sample chamber. The ratio between the maximum and minimum gap sizes in this case is about 2—in other words the maximum gap size is about twice the minimum gap size. The ratio between the maximum and minimum gap sizes may be greater than 1.1, greater than 1.3 or greater than 1.5 for example.
As described above, a biological sample is loaded into the wafer by introducing the sample into the gap so that the sample is pulled into the gap by capillary action. In some examples, one or both of the discs has an opening which provides an inlet into the gap, and the sample is introduced into the gap via the opening.
In some of the embodiments described above, each disc has a circular periphery at an edge of the wafer (for example edges 2a, 3a in the case of
Note that the Figures are not to scale, the size of the gap being exaggerated in the Figures to make the gap visible.
In the cases where an inlet 67, 77, 87, 97, 204, 309, 361, 401b, 609, 709, 861 is not provided, then the biological sample can be loaded into the wafer by introducing the sample into the edge of the gap at any point around the circumference of the wafer. Where an inlet 67, 77, 87, 97, 204, 309, 361, 401b, 609, 709, 861 is provided, the inlet may help to load more of the sample into the gap, and/or may help break the surface tension of the sample which make it easier to introduce into the gap.
In the cases where an inlet is not provided (i.e. the embodiments of
In the Figures, the gap is an air gap, but optionally the gap may contain a stain, dye or other reagent which fully or partially fills the gap. The sample then comes into contact with the dye or reagent as it is pulled into the gap.
In some implementations, the dye is a dry dye. In some implementations, the dry dye includes methylene blue and/or eosin, cresyl violet or some other staining product, including those related to immunofluorescence assays.
The dye or other reagent(s) can be provided in the gap in a various ways. In one example, a small quantity of dye (e.g., about 5 uL of the dye) is loaded into the gap before the sample, so the sample comes into contact with the dye as it flows into the gap. In another example, stain, dye or other reagent is mixed with the sample before the sample is loaded into the gap. In another example, the stain, dye or other reagent is smeared on the internal face of one or both of the disks by a traditional smearing mechanism or spraying, before the wafer is assembled by bringing the discs together.
In some implementations, an external test tube is configured with anticoagulant to prepare a stained sample as an intermediate step before depositing the sample in the wafer.
Examples of biological samples which can be loaded into the wafer include: whole blood; sub-products of blood such as buffy coat, plasma or red blood cells; fine needle biopsy samples (e.g. surgical biopsy, fine needle biopsy, etc.); urine; semen; amniotic fluid; saliva; milk; bronchial lavage; cerebrospinal fluid; peritoneal fluid; faeces; bone marrow; serum; sputum; synoidal fluid; tears; vaginal fluid; nasal fluid; sweat; pleural fluid; tissue explant; organ culture; cell culture; or any other tissue or cell preparation, or fraction or derivative thereof or isolated therefrom. The sample may be from a host organism.
For all of the embodiments above, the upper disc is transparent (for instance made of glass or acrylic material) and the lower disc is either transparent, opaque or reflective. This enables the sample to be imaged by a camera through the upper disc. If the lower disc is also transparent (for instance made of glass or acrylic material) then the sample can be lit from below through the lower disc.
Once the wafer has been loaded with a biological sample, then a portable device 200 shown in
Inside the casing, a rotary driver (not shown) is configured to rotate the wafer at the imaging location between a series of orientations, each orientation bringing a different area of the biological sample into a field of view of the camera.
A cartridge 222 shown in
The compact circular shape of the above-described wafers makes them particularly suited for use in such a portable device 200. The rotational symmetry of the wafer allows a simplified mechanism to operate and drive the sample with a single actuator.
In other embodiments, any of the above-mentioned wafers may be modified so that they have a non-circular edge (such as a rectangular edge). Such non-circular wafers may be used in a device which scans the sample by a translational movement. This is less preferred because it requires more room to scan the same sample and makes it more difficult for the design of a portable device with limited space.
Number | Date | Country | Kind |
---|---|---|---|
2020375.8 | Dec 2020 | GB | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/GB2021/053376 | 12/20/2021 | WO |
Number | Date | Country | |
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Parent | 17498132 | Oct 2021 | US |
Child | 18268524 | US |