Information
-
Patent Grant
-
6550161
-
Patent Number
6,550,161
-
Date Filed
Friday, April 19, 200222 years ago
-
Date Issued
Tuesday, April 22, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 037 244
- 037 246
- 037 248
- 037 245
- 037 249
- 037 266
- 056 113
- 056 108
- 056 114
- 056 115
- 056 117
- 180 656
- 192 34
- 192 358
- 192 357
- 192 354
- 192 351
- 192 564
- 192 544
-
International Classifications
-
Abstract
A walk behind self-propelled crawler has a travel ready lever mounted to one of the left and right handlebars and adapted to be gripped by a human operator to place the electric motors in an operative condition, and a clutch control pushbutton switch disposed on the control board at a position close to the other handlebar, the clutch control pushbutton switch being adapted to be manually operated to actuate the electromagnetic clutch.
Description
FIELD OF THE INVENTION
The present invention relates to a walk behind self-propelled crawler snowplow having driving wheels mounted on a vehicle body for driving the snowplow, an auger for removing snow, and left and right handlebars extending from a rear end of the vehicle body in a rearward direction of the snowplow.
BACKGROUND OF THE INVENTION
Walk behind self-propelled crawler snowplows are known from Japanese Patent Laid-open Publications Nos. (SHO) 63-223207, (HEI) 02-38606 and (HEI) 03-107009. The known snowplows have left and right operation handlebars extending from a rear end of a vehicle body, and a snow-removing mechanism including an auger and a blower that are mounted on a front portion of the vehicle body. During snow-removing operation, the auger and the blower are driven while the handlebars are properly manipulated to keeping a desired traveling posture of the snowplow. In general, the snowplows have various operation control levers that are manipulated to control travel conditions of the vehicle body and drive conditions of the auger and blower. A typical example of the conventional operation control levers will be described in greater detail with reference to
FIGS. 20A and 20B
.
As shown in
FIGS. 20A and 20B
, left and right operation handlebars
100
L and
100
R extending from a rear portion of the vehicle body (not shown) each have a grip
101
L,
101
R. A travel control lever
102
is pivotally mounted via a bracket
102
a
to the left handlebar
100
L in the proximity of the grip
101
L. An auger control lever
103
is pivotally mounted via a bracket
103
a
to the right handlebar
101
R in the proximity of the grip
101
R.
In operation of the snowplow, the travel control lever
102
is manually operated to swing in a direction indicated by the arrow shown in FIG.
20
A. By thus swinging the travel control lever
102
, a power transmission belt associated with a travel clutch (neither shown) for actuating the same is stretched or tensioned to thereby place the travel clutch in the engaged condition or state. The travel clutch enables power to be transmitted to driving wheels (not shown).
The auger control lever
103
is manually operated to swing in a direction indicated by the arrow shown in FIG.
20
B. With this angular movement of the auger control lever
103
, a power transmission belt associated with an auger clutch (neither shown) for actuating the same is stretched or tensioned to thereby place the auger clutch in the engaged state. The auger clutch enables power to be transmitted to an auger (not shown).
To keep the travel control lever
102
in its operating position, it is necessary for the human operator to continue gripping of the travel control lever
102
using its left hand. However, due to a great force required to tension the power transmission belt to actuate the travel clutch, continued gripping of the travel control lever
102
means that a great force F (
FIG. 20B
) must be continuously applied to the travel control lever
102
so as to keep the lever in its operating position. With this requirement, the left hand of the human operator is subjected to undue load when the snow-removing operation continues for a long time. A similar problem occurs when the auger control lever is operated with the right hand of the operator so as to keep the engaged state of the auger clutch.
FIG. 21
shows another example of the conventional operation control levers, which is disclosed in Japanese Patent Laid-open Publication No. (HEI) 02-38606. As shown in this figure, a travel control lever
102
mounted to the left handlebar
100
L and an auger control lever
103
mounted to the right handlebar
100
R are connected together by a connecting mechanism
105
. The connecting mechanism
105
is arranged such that when the auger control lever
103
is operated to swing toward an operating position while the travel control lever
102
is held in its operating position, a locking cam (not shown) of the connecting mechanism
105
engages the auger control lever
103
to thereby lock the lever
103
in the operating position.
So long as the operator continues gripping of the travel control lever
102
to maintain a force F exerted on the lever
102
, the auger control lever
103
is held in its operating position even when the operator releases the lever
103
. The right hand of the operator is thus freed from the auger lever handling work and is able to undertake manipulation of other levers and switches. This may increase the working efficiency of the snowplow.
The connecting mechanism
105
, which is provided to lock the auger control lever
103
in its operating position while allowing the operator to release the same lever, gives rise to a problem that the snowplow is rendered complicated in construction and costly to manufacture. Additionally, due to the structural complexity, the snowplow requires much labor for maintenance.
SUMMARY OF THE INVENTION
It is accordingly an object of the present invention to provide a walk behind self-propelled crawler snowplow, which can be maneuvered with reduced labor, is relatively simple in construction and can be manufactured less costly.
According to the present invention, there is provided a walk behind self-propelled snowplow comprising: a vehicle body; at least one driving wheel mounted on the vehicle body for propelling the snowplow; a first power transmitting mechanism; an electric motor that drives the driving wheel via the first power transmission mechanism; a snow-removing auger mounted on the vehicle body; a second power transmission mechanism; a power source that drives the auger via the second power transmission mechanism; an electromagnetic clutch incorporated in the second power transmission mechanism for the connection and disconnection of the power source and the auger; left and right handlebars extending from a rear end of the vehicle body in a rearward direction of the snowplow; a control board disposed between the left and right handlebars; a travel ready lever mounted to one of the left and right handlebars and adapted to be gripped by a human operator to place the electric motor in an operative condition; and a clutch control pushbutton switch disposed on the control board at a position close to the other handlebar, the clutch control pushbutton switch being adapted to be manually operated to actuate the electromagnetic clutch.
Use of the travel ready lever and the clutch control pushbutton switch in combination enables the operator to maneuver the snowplow with reduced labor, makes the snowplow relatively simple in construction.
In one preferred form of the invention, the first power transmission mechanism includes an electromagnetic brake, and the travel ready lever comprises a brake control lever operatively connected to the electromagnetic brake in such a manner that when the brake control lever and the one handlebar are gripped together by the human operator, the electromagnetic brake is released to thereby allow power from the electric motor to be transmitted to the driving wheel.
The snowplow may further include a brake control switch operatively connected to the electromagnetic brake. The brake control switch is adapted to be actuated by the brake control lever to disengage the electromagnetic brake when the brake control lever and the one handlebar are gripped together by the human operator. Preferably, the clutch control pushbutton switch is connected to a power supply via the brake control switch.
It is preferable that the clutch control pushbutton switch and the travel ready lever are operationally linked with each other. The snowplow may further include a travel ready switch adapted to be actuated by the travel ready lever to place the electric motor in the operative condition, the clutch control pushbutton switch being electrically connected with the ravel ready switch. In another preferred form of the invention, the electromagnetic clutch and the travel ready lever are operatively connected together via the travel ready switch and the clutch control pushbutton switch in such a manner that the electromagnetic clutch is engaged and disengaged when the clutch control pushbutton switch is actuated while the travel ready lever is being gripped together with the one handlebar, the electromagnetic clutch is forcibly disengaged when griping of the travel ready lever is released after the clutch control pushbutton switch is actuated to engage the electromagnetic clutch, and the electromagnetic clutch is engaged and disengaged when clutch control pushbutton switch is actuated while the travel ready lever is released.
In a further preferred form of the invention, the snowplow further include a travel ready switch adapted to be actuated by the travel ready lever to place the electric motor in the operative condition, and a U-shaped bracket attached to the one handlebar so as to define therebetween a hollow space. The travel ready switch has a switch body received in the hollow space of the U-shaped bracket and attached to the bracket, an actuator retractably mounted on the switch body and projecting outward from an open end of the U-shaped bracket. The travel ready lever has a pusher part normally held in abutment with the open end of the bracket and closing the open end of the bracket while forcing the actuator of the travel ready switch in a retracted position. The pusher part is displaced away from the open end of the bracket to thereby allow the actuator of the travel ready switch to project outward from the open end of the bracket when the travel ready lever is gripped. The pusher part of the travel ready lever may be integral with a body of the travel ready lever. Alternatively, the travel ready lever may be composed of a lever body and a pusher member pivotally connected with the lever body, the pusher member forming the pusher part. The lever body has an engagement portion normally spaced from the pusher member, the engagement member being engaged with the pusher member to pivot relative to the lever body in a direction away from the open end of the bracket as the lever body approaches the one lever. The open end of the bracket forms a stopper engageable with a part of the travel ready lever to limit a range of pivotal movement of the travel ready lever.
BRIEF DESCRIPTION OF THE DRAWINGS
Certain preferred embodiments of the present invention will hereinafter be described in detail, by way of example only, with reference to the accompanying drawings, in which:
FIG. 1
is a left side view of a walk behind self-propelled crawler snowplow according to an embodiment of the present invention;
FIG. 2
is a plan view of the crawler snowplow;
FIG. 3
is a diagrammatical view showing the operational relationship between an operation control part and drive mechanisms of the crawler snowplow;
FIG. 4
is a diagrammatical view showing an arrangement for controlling the operation of crawler driving motors and an auger clutch;
FIG. 5
is a time chart illustrative of the operation of the arrangement shown in
FIG. 4
;
FIG. 6
is a view similar to
FIG. 3
, showing a particular example of connection between the operation control part and the drive mechanisms of the crawler snowplow;
FIG. 7
is a diagrammatical view showing an arrangement for controlling the operation of electromagnetic brakes associated with the crawler driving motors and an electromagnetic clutch associated with an auger drive mechanism;
FIG. 8
is a perspective view showing the general arrangement of the operation control part of the crawler snowplow;
FIG. 9
is a plan view of a control board of the operation control part;
FIG. 10
is a side view showing a left operation handlebar and a travel ready lever mounted to the handlebar;
FIG. 11
is an exploded perspective view of a switch mechanism having a switch adapted to be actuated by the travel ready lever;
FIGS. 12A through 12C
are side views illustrative of the operation of the switch mechanism;
FIG. 13
is a partial cross-sectional view taken along line XIII—XIII of
FIG. 8
, showing a clutch control push button switch of the operation control part;
FIG. 14
is a circuit diagram showing the connection between the clutch control pushbutton switch and a switch associated with the travel ready lever;
FIG. 15
is a time chart showing the operation of the crawler snowplow;
FIG. 16
is a flowchart showing a control procedure for controlling the operation of the crawler snowplow;
FIG. 17
is a flowchart showing a blanched part of the control procedure;
FIG. 18
is a side view showing a switch mechanism according to a modification of the present invention;
FIG. 19
is a side view showing a switch mechanism according to a further modification of the present invention;
FIGS. 20A and 20B
are perspective views showing the operation of a lever arrangement of a conventional snowplow; and
FIG. 21
is a view similar to
FIG. 20
, showing another example of the conventional lever arrangement.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The following description is merely exemplary in nature and is in no way intended to limit the invention or its application or use.
Referring to the drawings and
FIG. 1
in particular, there is shown a walk behind self-propelled crawler snowplow
10
according to an embodiment of the present invention. The snowplow
10
generally comprises a propelling frame
12
carrying thereon left and right crawler belts (only the left crawler belt
11
L being shown), a vehicle frame
15
carrying thereon a snowplow mechanism
13
and an engine (prime motor)
14
for driving the snowplow mechanism
13
, a frame lift mechanism
16
operable to lift a front end portion of the vehicle frame
15
up and down relative to the propelling frame
12
, and a pair of left and right operation handlebars
17
L and
17
R extending from a rear portion of the propelling frame
12
obliquely upward in a rearward direction of the snowplow
10
. The propelling frame
12
and the vehicle frame
15
jointly form a vehicle body
19
.
The operation handlebars
17
L,
17
R are adapted to be gripped by a human operator (not shown) walking behind the snowplow
10
in order to maneuver the snowplow
10
. A control board
51
, a control unit
52
and batteries
53
are arranged in a vertical space defined between the handlebars
17
L,
17
R and they are mounted to the handlebars
17
L,
17
R in the order named when viewed from the top to the bottom of FIG.
1
.
The operation handlebars
17
L,
17
R each have a grip
18
at the distal end (free end) thereof. The left handlebar
17
L has a travel ready lever
41
disposed in the proximity of a grip
18
for easy manipulation by the human operator. The control board
51
has a pushbutton
47
(
FIG. 2
) disposed near the right handlebar
17
R. The left and right handlebars
17
L,
17
R further have turn control levers
55
L,
55
R disposed in the proximity of the respective grips
18
,
18
.
The crawler snowplow
10
is arranged such that power from an output shaft (crankshaft)
35
of the engine
14
can be transmitted via a driving pulley
36
and a power transmission belt
37
to the snowplow mechanism
13
. To this end, an electromagnetic clutch
45
is mounted on the output shaft
35
. The driving pulley
36
is freely rotatably mounted on the output shaft
35
of the engine
14
and is connected with the output shaft
35
when the electromagnetic clutch
45
is actuated or placed in the engaged state.
The snowplow mechanism
13
has an auger
31
, a blower
32
and a discharge duct or shooter
33
that are mounted to a front portion of the vehicle frame
15
. The auger
31
and the blower
32
are rotatably mounted on a rotating shaft
39
. The rotating shaft
39
has a driven pulley
38
connected in driven relation to the driving pulley
36
via the power transmission belt
37
.
In operation, the power from the engine output shaft
35
is transmitted via the electromagnetic clutch
45
to the driving pulley
36
, and rotation of the driving pulley
36
is transmitted via the power transmission belt
37
to the driven pulley
38
. With this rotation of the driven pulley
35
, the rotating shaft
39
concurrently rotates the auger
31
and the blower
32
. The auger
31
cuts snow away from a road, for example, and feeds the snow into the blower
32
. The blower
32
blows out the snow through the discharge duct
33
to a distant place.
In
FIG. 1
reference numeral
56
a
denotes an auger case, numeral
51
b
denotes a blower case, numeral
56
c
denotes a scraper formed integrally with a lower edge of the auger case
56
a
, numeral
56
d
(
FIG. 2
) denotes a charging generator for charging the batteries
53
, numeral
56
e
denotes a lamp, numeral
56
f
denotes a cover for protecting the generator
56
d
and the electromagnetic clutch
45
, and numeral
56
g
denotes a stabilizer for urging each crawler belt
11
L,
11
R downward against the ground surface.
As shown in
FIG. 2
, the left and right crawler belts
11
L,
11
R are driven by left and right electric motors
21
L,
21
R, respectively. The crawler belts
11
L,
11
R are each trained around a driving wheel
23
L,
23
R and an idler wheel
24
L,
24
R. The driving wheel
23
L,
23
R is disposed on a rear side of the crawler belt
11
L,
11
R, and the idler wheel
24
L,
24
R is disposed on a front side of the crawler belt
11
L,
11
R. The crawler snowplow
10
of the foregoing construction is self-propelled by the crawler belts
11
L,
11
R driven by the electric motors
21
L,
21
R and is also maneuvered by the human operator walking behind the snowplow
10
while handling the handlebars
17
L,
17
R.
In order to drive the charging generator
56
d
, a generator driving pulley
61
is mounted to the engine output shaft
35
, and a generator driven pulley
62
is mounted to a shaft of the generator
56
d
. The driving and driven pulleys
61
,
62
are connected by a V-belt
63
, so that rotation of the engine output shaft
35
is transmitted to the charging generator
56
d.
The control board
51
has a lift control lever
51
a
for controlling operation of the frame lift mechanism
16
(FIG.
1
), a shooter control lever
51
b
for changing the direction of the shooter
33
, a forward/reverse speed control lever
51
c
for adjusting the forward/reverse speed of the crawler snowplow
10
, and a throttle lever
51
d
for controlling rotational speed of the engine
14
. The forward/reverse speed control lever
51
c
has a function to reverse the direction of rotation of the electric motors
21
L,
21
R so as to change or shift the direction of travel of the crawler snowplow between the forward direction and the reverse direction.
As better shown in
FIG. 3
, power from each electric motor
21
L,
21
R is transmitted via a speed reducer
22
L,
22
R to the corresponding driving wheel
23
L,
23
R to thereby drive the associated crawler belt
11
L,
11
R. The speed reducer
22
L,
22
R forms a power transmission mechanism and is equipped with an electromagnetic brake
25
L,
25
R.
The travel ready lever
41
is pivotally connected by a pin
42
to a bracket (not designated) attached to the left handlebar
17
L. This lever
41
is manually operated to place the crawler snowplow
10
in a condition ready for traveling and snow-removing operation. A travel ready switch
40
is disposed close to the travel ready lever
41
for activation and de-activation by the lever
41
. The switch
40
is electrically connected with the control unit
52
so that the position of the travel ready lever
41
can be represented by the ON-OFF state of the travel ready switch
40
.
The travel ready lever
41
is normally disposed in an inclined inoperating position P
1
shown in FIG.
3
. When gripped with the left hand of the operator, the travel ready lever
41
is placed in a recumbent operating position where the lever
41
lies flat on the grip
18
. When released from the operator's left hand, the travel ready lever
41
automatically returns to the original in operating position P
1
by the force of a return spring (not shown in FIG.
3
). The stroke of pivotal movement of the travel ready lever
41
is set to be sufficiently large so that the foregoing travel ready condition of the snowplow
10
does not occur unless the travel ready lever
41
is pressed deeper to assume the operating position where the lever
41
lies flat on the grip
18
of the left handlebar
17
L. This arrangement increases the operational reliability of the travel ready lever
41
.
When the travel ready lever
41
reaches the recumbent operating position, the travel ready switch
40
is turned on and an electric signal indicative of the arrival of the lever
41
at the operating position is supplied from the switch
40
to the control unit
52
. Upon receipt of the electric signal, the control unit
52
places the crawler snowplow
10
in the aforesaid condition ready for traveling and snow-removing operation. The structure and operation of the travel ready lever
41
will be described in detail with reference to
FIGS. 10
to
12
.
The travel ready lever
41
is disposed generally above the travel ready switch
40
so that the switch
40
is protected against unintentional access tending to turn on or off the switch
40
.
While the engine
14
is operating, power from the engine
14
can be transmitted via a power transmission mechanism
34
to the snowplow mechanism
13
. The power transmission mechanism
34
includes the driving pulley
36
mounted on the output shaft
35
of the engine
14
via the electromagnetic clutch
45
, the driven pulley
38
mounted to the rotating shaft
39
, the power transmission belt
37
connecting the driving and driven pulleys
36
and
38
, a worm gear speed-reducing mechanism
39
a
interconnecting the rotating shaft
39
and an auger shaft
39
b
. The rotating shaft
39
is connected to the blower
32
, and the auger shaft
39
b
forms a part of the auger
31
.
The pushbutton
47
that is provided on the control board
51
at a position close to the right handlebar
17
R for activation and deactivation of the electromagnetic clutch
45
forms a part of a clutch control switch
46
. Thus, the clutch control switch
46
comprises a pushbutton switch. The clutch control pushbutton switch
46
is mounted on a rear end portion
51
f
of the control board
51
and located close to the right handlebar
17
R.
The pushbutton
47
of the pushbutton switch
46
is normally disposed in an in operating position shown in FIG.
3
. When depressed by the operator using a finger of the right hand, the pushbutton
47
is temporarily locked in a depressed operating position. When the operator pushes the pushbutton
47
again, the pushbutton
47
is released and automatically returns to the original inoperating position by the force of a return spring (not shown in FIG.
3
). The clutch control pushbutton switch
46
may have a built-in lamp, such as a backup lamp, which facilitates visual observation of the clutch control pushbutton switch
46
in the dark or during snowfall.
When the operator pushes the pushbutton
47
down to the operating position by using its right hand finger, the clutch control pushbutton switch (hereinafter referred to, for brevity, as “clutch switch”)
46
is turned on and sends an electric signal to the control unit
52
, which in turn generates a command signal to engage the electromagnetic clutch
45
. The electromagnetic clutch
45
is thus activated, and rotation of the engine output shaft
35
is transmitted via the electromagnetic clutch
45
to the snowplow mechanism
13
, thereby rotating the auger
31
and the blower
32
.
The pushbutton
47
is surrounded by a guard
48
that is attached to the rear end portion
51
f
of the control board
51
so as to protect or guard the pushbutton
47
against unintentional access tending to turn on or off the clutch switch
46
.
The left and right turn control levers
55
L,
55
R are connected with potentiometers
65
L,
65
R (FIG.
4
). When each of the turn control levers
55
L,
55
R and the grip
18
of the associated handlebar
17
L,
17
R are gripped together, the potentiometer
65
L,
65
R changes its voltage value whereupon a regenerative braking force is applied to the corresponding electric motor
21
L,
21
R under the control of the control unit
52
. By the effect of the regenerative braking force, the rotational speed (number of revolutions per unit time) of the electric motor
21
L,
21
R is slowed down to thereby turn the vehicle body
19
(
FIG. 1
) in a leftward or a rightward direction.
The forward/reverse speed control lever
51
c
is also connected to a potentiometer
66
(FIG.
4
). This lever
51
c
is normally disposed in the upright neutral position shown in
FIG. 3
, where the control units
52
generates a command signal to stop traveling of the crawler snowplow
10
. When the control lever
51
c
is tilted down in a forward direction of the crawler snowplow
10
, the control unit
52
generates a command signal to move the crawler snowplow in the forward direction at a speed corresponding to the amount of angular displacement of the lever
55
c
from the neutral position. Similarly, when the control lever
51
c
is tilted down in the rearward direction of the crawler snowplow
10
, the control unit
52
generates a command signal to move the crawler snowplow
10
backward at a speed corresponding to the amount of angular displacement of the lever
51
c
from the neutral position. The potentiometer
66
is designed to vary the voltage value in proportion to the amount of angular displacement of the control lever
51
c
from the neutral position.
Operation of the crawler snowplow
10
will be described with reference to FIG.
4
. The travel ready lever
41
is normally disposed in the inclined inoperating position P
1
. When gripped with the operator's left hand together with the left grip
18
, the travel ready lever
41
is angularly moved from the inoperating position P
1
to the recumbent operating position where the lever
41
lies flat on the left grip
18
. When the travel ready lever
41
reaches the recumbent operating position, the travel ready switch
40
is turned on or activated whereupon an electric signal indicative of the arrival of the travel ready lever
41
at the operating position is supplied to the control unit
52
. The control unit
52
operates to place the crawler snowplow
10
in a condition ready for travel and snow-removing operation, allowing the electric motors
21
L,
21
R and auger
31
to rotate. In this instance, since the travel ready lever
41
has a large swing stroke, it is possible to keep the travel ready switch
40
in the off state until the travel ready lever
41
arrives at its operating position. With this arrangement, unintentional activation or deactivation of the travel ready switch
40
does not occur, and the reliability in operation of the travel ready lever
41
increases. When the travel ready lever
41
is released, rotation of the auger
31
and running of the crawler snowplow
10
are stopped.
While gripping the travel ready lever
41
with its left hand, the operator depresses the pushbutton
47
using a finger of the right hand until the pushbutton
47
assumes the operating position P
3
. With this depression of the pushbutton
47
, the clutch switch
46
is turned on whereupon an electric signal pulse is supplied from the switch
46
to the control unit
52
, which in turn generates a command signal to actuate or engage the electromagnetic clutch
45
. When the pushbutton
47
is depressed again, the clutch switch
46
is turned off and a signal pulse is supplied from the switch
36
to the control unit
52
. The control unit
52
in turn generates a command signal to disengage the electromagnetic clutch
45
.
While keeping a grip on the travel ready lever
41
, the operator further grips the left and right turn control levers
55
L,
55
R to thereby vary the voltage values of the potentiometers
65
L,
65
R. variations of the voltage value are read in the control unit
52
, which in turns operates to apply regenerative braking forces to the electric motors
21
L,
21
R to thereby change the rotating speeds of the electric motors
21
L,
21
R. By properly adjusting the amount of angular displacement of the speed control levers
55
L,
55
R (corresponding to the magnitude of regenerative braking forces on the electric motors
21
L,
21
R), it is possible to turn the crawler snowplow
10
in a desired direction with a desired radius of curvature.
The control unit
52
may have a diagnostic function to detect and isolate a malfunction or a failure in the crawler snowplow on the basis of signals supplied from the travel ready switch
40
and the clutch switch
45
. This will increase the maintainability of the crawler snowplow.
FIG. 5
is a time chart illustrative of operation of the crawler snowplow
10
. In (a) of
FIG. 5
, the vertical axis represents the position of the travel ready lever
41
corresponding to the state of the travel ready switch
40
, and the horizontal axis represents the time. Similarly in (b) of
FIG. 5
, the vertical axis represents the position of the forward/reverse speed control lever
51
c
, and the horizontal axis represents the time. In (c) of
FIG. 5
, the vertical axis represents the rotational condition of the electric motors
21
L,
21
R, and the horizontal axis represents the time. Similarly in (d) of
FIG. 5
, the vertical axis represents the position of the pushbutton
47
which corresponds to the state of the clutch switch
46
, and the horizontal axis represents the time. In (e) of
FIG. 5
, the vertical axis represents the state of the electromagnetic clutch
45
, and the horizontal axis represents the time.
It appears clear from (a) and (b) of
FIG. 5
that the forward/reverse speed control lever
51
c
can be set in the forward (F), neutral (N) or reverse (R) position regardless of whether the travel ready lever
41
is disposed in the operating (ON) position or in the inoperating (OFF) position. As evidenced from (a), (b) and (c) of
FIG. 5
, the electric motors
21
L,
21
R are allowed to undertake repeated rotation in the forward (F) and reverse (R) directions so long as the travel ready lever
41
is disposed in the operating (ON) position. When the travel ready lever
41
is in the inoperating (OFF) position, the motors
21
L,
21
R are stopped regardless of the position of the forward/reverse speed control lever
51
c.
As shown in (a) and (d) of
FIG. 5
, the clutch control pushbutton switch
46
is able to create a pulse signal regardless of whether the travel ready lever
41
is in the operating (ON) position or in the inoperating (OFF) position. As evidenced from (a), (d) and (e) of
FIG. 5
, whenever the travel ready lever
41
is in the operating (ON) position, the electromagnetic clutch
45
repeats on-off operation in response to a signal pulse generated from the clutch control pushbutton switch
46
. When the travel ready lever
41
is disposed in the inoperating (OFF) position, the electromagnetic clutch
45
is held in the disengaged (OFF) state.
As thus for explained, both the electric motor
21
L,
21
R and the auger
31
(
FIG. 1
) that is drivable when the electromagnetic clutch
45
is in the engaged (ON) state are placed in a rotatable condition when the travel ready lever
41
is disposed in the operating (ON) position. When the travel ready lever
41
is brought to the inoperating (OFF) position, rotation of the electric motors
21
L,
21
R and auger
31
is stopped. Thus, the travel ready lever
41
serves as a lever that places the crawler snowplow
10
in a condition ready to undertake traveling and snow-removing operation and also as a deadman lever that stops traveling and snow-removing operation automatically when the travel ready lever
41
is released in case of emergency.
As thus for explained, the crawler driving wheels
23
L,
23
R are independently driven by electric motors
21
L,
21
R, and the power transmission mechanism associated with the auger
31
includes an electromagnetic clutch
45
. The electric motors
21
L,
21
R and the electromagnetic clutch
45
are electrically actuated by using on-off operation of electric switches
40
,
46
(
47
). The switches
40
,
46
(
47
) are actuatable by a force which is considerably smaller than that required to actuate the mechanical clutches incorporated in the conventional snowplows. The snowplow according to the present invention can be maneuvered with small muscular effort.
Furthermore, since the travel ready lever
41
is mounted to only one handlebar
17
L, the operator is allowed to undertake the operations using the right hand thereof. This will increase the maneuverability of the snowplow. Additionally, the clutch control pushbutton switch
46
is disposed on the control board
51
at a position close to the right handlebar
17
R. By thus arranging the clutch control pushbutton switch
46
, the operator is allowed to undertake other operations using the right hand thereof. This may lead to a highly efficient snow-removing operation.
FIGS. 6 and 7
diagrammatically show a particular example of the arrangement, which places the crawler snowplow
10
in a condition, ready for traveling and snow-removing operation. In
FIGS. 6 and 7
, the same reference characters designate these parts which are like or corresponding to those of the foregoing embodiment shown in
FIGS. 1-5
. The arrangement shown in
FIGS. 6 and 7
differs from the arrangement of
FIGS. 3 and 4
only in that the travel ready lever
41
is operatively connected via the travel ready switch
40
to the electromagnetic brakes
25
L,
25
R incorporated in the power transmission mechanism (
22
L,
22
R). Thus, the travel ready lever
41
and the travel ready switch
40
are referred to as a brake control lever and a brake control switch, respectively.
When gripped by the left hand of the human operator, the brake control lever
41
pivots from the original inoperating position P
1
to an operating position in which the lever
41
lies flat on the left grip
18
. With this pivotal movement of the brake control lever
41
, the brake control switch
40
is turned on whereupon the electromagnetic brakes
25
L,
25
R are disengaged. This will allow the crawler belts
11
L,
11
R to be driven by power transmitted from the electric motors
21
L,
21
R via the power transmission mechanisms
22
L,
22
R to the driving wheels
23
L,
23
R.
As shown in
FIG. 7
, the brake control switch
40
is connected between the battery
53
and the electromagnetic brakes
25
L,
25
R. The brake control switch
40
and the brake control lever
41
are arranged such that when the brake control lever
41
is disposed in the original inoperating position P
1
, a base portion
41
a
of the brake control lever
41
presses or forces an actuator (not designated) of the brake switch
40
to thereby keep the OFF state of the brake control switch
40
.
When the brake control lever
41
is caused to swing in the direction of the arrow until the recumbent operating position of the brake control lever
41
is reached, the base portion
41
a
of the brake control lever
41
is disengaged from the actuator of brake control switch
40
whereupon the brake control switch
40
is turned on. The brake control switch
40
comprises a switch having a normally open contact. The electromagnetic brakes
25
L,
25
R engage when released from electric actuation. Electric actuation disengages the electric brakes
25
L,
25
R.
The clutch switch
46
is disposed between and connected in series with the brake control switch
40
and the electromagnetic clutch
45
. The clutch switch
46
is tuned off when the pushbutton
47
is in the original inoperating position P
2
indicated by the solid line shown in FIG.
7
. When the pushbutton
47
is depressed to assume the phantom-lined operating position P
3
, the clutch switch
46
is turned on. Thus, the clutch switch
46
is a switch having a normally open contact. Electric actuation engages the electromagnetic clutch
45
. The electromagnetic clutch
45
disengages when electric actuation is released.
Though not shown, these switches
40
,
46
are electrically connected to the control unit
52
(
FIG. 1
) so that the initial state of the switch contact is checked for detection of a failure of each switch
40
,
46
. This arrangement increases the reliability in operation of the switches
40
,
46
.
In operation, the brake control lever
41
is gripped together with the grip
18
of the left handlebar
17
L. This operation causes the brake control lever
41
to swing from the original in operating position P
1
to the recumbent operating position. When the brake control lever
41
reaches the operating position, the brake control switch
40
is turned on to thereby electrically actuate the electromagnetic brakes
25
L,
25
R. Upon actuation, the electromagnetic brakes
25
L,
25
R disengage so that power from the electric motors
21
L,
21
R can be transmitted via the power transmission mechanisms
22
L,
22
R to the crawler driving wheels
23
L,
23
R, thus propelling the crawler snowplow
10
.
While keeping this condition, the pushbutton
47
is depressed with the operator's right hand until the pushbutton
47
assumes the phantom-lined operating position P
3
. When the pushbutton
47
reaches the operating position, the clutch switch
47
is turned on to thereby electrically actuate the electromagnetic clutch
45
. Electric actuation engages the electromagnetic clutch
45
whereupon the auger
31
and the blower
32
are rotated by rotational power from the engine
14
(FIG.
6
).
The push button
47
of the clutch switch
46
is temporarily locked in the operating position to thereby keep the engaged state of the electromagnetic clutch
45
even when the pressure on the pushbutton
47
is released. The operator is therefore allowed to use its right hand for the purpose of operating other levers. This will increase the efficiency of the snow-removing operation by the snowplow
10
.
Furthermore, since the electromagnetic clutch
45
remains in its engaged position even after removal of a manual pressure on the pushbutton
47
, it is no longer necessary to provide such a connecting mechanism which is used in the conventional snowplow to mechanically join two levers mounted on the left and right handlebars. Due to the absence of the connecting mechanism, the actuators (brake control lever
41
and the clutch control pushbutton switch
46
) used for actuating the electromagnetic brakes
25
L,
25
R and the electromagnetic clutch
45
, that is the brake control lever
41
and the clutch switch
46
are simple in construction and easy to maintain and do not increase the manufacturing cost of the snowplow
10
.
Thereafter, the pushbutton
47
of the clutch switch
46
is pushed again while the brake control lever
41
is kept gripped in the operating position P
3
. The pushbutton
47
is thus allowed to automatically return to the inoperating position P
2
. With this backward movement of the pushbutton
47
, the clutch switch
46
is turned off, thereby disengaging the electromagnetic clutch
45
. Transmission of rotational power from the engine
14
to the snow-removing mechanism
13
is terminated with the result that rotation of the auger
31
and blower
32
is stopped.
When gripping of the brake control lever
41
is released while the pushbutton
47
is held in the operating position, the brake control lever
41
automatically returns to the original inoperating position P
1
. With this return movement of the brake control lever
41
, the brake control switch
40
is turned off and, hence, the electromagnetic brakes
25
L,
25
R return to the engaged state. By the effect of braking forces applied from the electromagnetic brakes
25
L,
25
R, the electric motors
21
L,
21
R are locked against rotation and, hence, traveling operation of the crawler snowplow
10
is terminated.
In this instance, since the brake control switch
40
is disposed in series circuit between the battery
53
and the clutch switch
76
, the supply of electric power from the battery
53
to the electromagnetic clutch
45
is interrupted when the brake control switch
40
is turned off. Thus, the electromagnetic clutch
45
is forcibly returned to the disengaged state and rotation of the auger
31
and blower
32
is stopped even though the pushbutton
47
of the clutch switch
46
is held in its operating position P
3
. It will be appreciated that merely by releasing brake control lever
41
, running of the crawler snowplow
10
and rotation of the auger
31
and blower
32
are stopped concurrently.
FIG. 8
is a detailed view of an operation control part
50
of the crawler snowplow
10
(FIG.
1
). The operation control part
50
includes the control board
51
disposed between the left and right handlebars
17
L,
17
R, the travel ready lever
41
mounted to the left handlebar
17
L in the proximity of the grip
18
, and the left and right turn control levers
55
L,
55
R mounted to the left and right handlebars
17
L,
17
R in the proximity of the grips
18
.
The control board
51
is composed of a control box
51
A extending between the left and right handlebars
17
L,
17
R and a control panel
51
B covering an upper opening of the control box
51
A. The control panel
51
B is provided with the lift control lever
51
a
, the shooter control lever
51
b
, the forward/reverse speed control lever
51
c
and the throttle lever
51
d
that are all described previously. The control box
51
A is provided with the pushbutton
47
forming an integral part of the clutch switch (auger switch)
46
(FIG.
4
), a main switch (key switch)
51
g
, a choke knob
51
h
that may be used when the engine
14
(
FIG. 1
) is started, a light button
51
i
for turning on and off the lamp
56
e
(FIG.
1
), and a failure lamp
51
j
adapted to be turned on when a failure occurs.
FIG. 9
is a plan view of the control panel
51
. As shown in this figure, the control panel
51
B has an upwardly projecting cover portion
49
a
for covering a base portion of the travel ready lever
41
, an elongated guide groove
49
b
for guiding movement of the forward/reverse speed control lever
51
c
, generally circular openings
49
c
and
49
d
used for mounting the lift control lever
51
a
and the shooter control lever
51
b
, respectively, and an elongated guide groove
5
d
for the throttle lever
51
d
. Reference character
49
f
denotes fastener holes used for attaching the control panel
51
B to the control box
51
A by means of screws.
The guide groove
49
b
is cranked and extends in the longitudinal direction (front-to-rear direction) of the crawler snowplow. The guide groove
49
b
has a forward first guide region A
1
used for propelling the snowplow in the forward direction, an intermediate second guide region A
2
used for moving the snowplow back and forth, and a rearward third guide region A
3
used for propelling the snowplow in the backward direction.
FIG. 10
shows a switch mechanism
80
generally comprises the travel ready lever
41
mounted to the left handlebar
17
L via a bracket
84
, and the travel ready switch
40
adapted to be actuated by the travel ready lever
41
. The bracket
84
has a U-shaped cross section, and the switch
40
is disposed in an internal space of the U-shaped bracket
84
and has an actuator
85
b
projecting outward from an upper end
84
c
of the bracket
84
. The travel ready lever
41
has a pusher member
89
designed to push the actuator
85
b
while closing the open upper end
84
c
of the U-shaped bracket
84
. This arrangement is able to isolate the switch
40
from rain or snow and thus increases the service life of the switch
40
and the reliability of the switch mechanism
80
as a whole.
As best shown in
FIG. 11
, the bracket
84
has a U-shaped cross section and is attached by welding to the left handlebar
17
L with its bottom wall facing upward (the bottom wall being hereinafter referred to as “top wall”). The bracket
84
thus attached has an internal space in which the travel ready switch
40
is accommodated. The bracket
84
has two holes
84
a
,
84
a
used for mounting the switch
40
to the bracket
84
, and a pair of laterally spaced support lugs
84
b
used for pivotally supporting the travel ready lever
41
. The support lugs
84
b
are formed as a part of the sidewalls of the bracket
84
. One end
84
c
of the U-shaped bracket
84
, which is located close to the support lugs
84
b
, is open. The open end
84
c
serves as a stopper that limits the range of pivotal movement of the travel ready lever
41
. Use of the bracket
84
having a stopper function reduces the number of structural components of the switch mechanism
80
and contributes to the cost reduction of the switch mechanism
80
.
The travel ready switch
40
has a switch body
85
a
, the actuator
85
b
retractably mounted on the switch body
85
a
, and a wire harness
85
c
drawn from the switch body
85
a
. The switch body
85
a
is attached to the bracket
84
by a plurality of screws
86
and nuts
86
a
(only one being shown).
The travel ready lever
41
is composed of a lever body
87
adapted to be gripped by the human operator, the pusher member
89
pivotally mounted by the pin
42
to the support lugs
84
b
of the bracket
84
together with the lever body
87
, a torsion spring
91
acting between the pusher member
89
and the left handlebar
17
L, and a tension spring
92
acting between the lever body
87
and the left handlebar
17
L. The pin
42
is locked in position by a stop ring
88
a.
The lever body
87
has a U-shaped cross section and also has a transverse hole extending through a base portion (proximal end portion) of the lever body
87
for the passage therethrough of the pin
42
, a spring support lug
87
b
to which one end of the tension spring
92
is connected, and an recessed engagement portion
87
c
for engagement with the pusher member
89
to activate the switch
40
. The opposite end of the tension spring
92
is connected to a spring support lug
92
a
formed on the left handlebar
17
L.
The pusher member
89
has a U-shaped cross section including a flat bottom wall
89
b
and a pair of sidewalls (not designated) having holes formed therein for the passage therethrough of the pin
42
. The sidewalls receive therebetween the base portion of the lever body
87
. The flat bottom wall
89
b
depresses the actuator
85
b
of the switch
40
and closes the open end
84
b
of the bracket
84
, as will be explained later on. The torsion spring
91
has a coiled portion
91
a
loosely fitted around the pin
42
. One end of the torsion spring
91
engages the flat bottom wall
89
b
of the pusher member
89
, and the other end of the torsion spring
91
engages a portion of the left handlebar
17
L.
Operation of the switch mechanism
80
will be described with reference to
FIGS. 12A through 12C
. The switch mechanism
80
is initially disposed in the position shown in FIG.
15
A. As shown in
FIG. 15A
, the flat bottom wall
89
b
(
FIG. 11
) of the pusher member
89
is held in abutment with the open end
84
c
of the U-shaped bracket
84
so that the open end
84
c
is closed and the actuator
85
b
of the switch
40
is in its retracted position as it is depressed by the pusher member
89
. The switch
40
is in the OFF state when the actuator
85
b
is in its retracted position. The engagement portion
87
c
(
FIG. 11
) of the lever body
87
is disengaged from the pusher member
89
. As previously described with reference to
FIGS. 1-5
, the travel ready lever
41
is a lever adapted to be manually operated to place the electric motors
21
L,
21
R (
FIG. 1
) in an operative condition.
When the travel ready lever
41
is gripped by the human operator, the lever body
87
is caused to swing toward the handlebar
17
L against the force of the tension spring
92
, as shown in FIG.
15
B. In the course of pivotal movement of the lever body
87
, the engagement portion
87
c
of the lever body
87
does not engage the flat bottom wall
89
b
of the pusher member
89
until the lever body
87
reaches a predetermined position located near the operating position of the travel ready lever
41
where the lever body
87
lies flat on the grip
18
of the left handlebar
17
L, as shown in FIG.
15
C. Accordingly, the pusher member
89
is held in its original position by the fore of the torsion spring
91
(FIG.
11
), So that the open end
84
c
of the bracket
84
is kept closed and the actuator
85
b
of the switch
40
is held in its retracted position. The switch
40
is in the OFF state.
Further gripping of the travel ready lever
41
cause the lever body
87
to approach the operating position (
FIG. 15C
) of the travel ready lever
41
. As the lever body
87
approaches the operating position of the travel ready lever
41
, the engagement portion
87
c
first comes in contact with a lower edge of the flat bottom wall
89
b
of the pusher member
89
, and subsequently forces the flat bottom wall
89
b
upward to thereby turn the pusher member
89
clockwise about the pin
42
(
FIG. 15A
) against the force of the torsion spring
91
(FIG.
11
). Thus, the flat bottom wall
89
b
of the pusher member
89
is displaced away from the open end
84
c
of the bracket
84
, allowing the actuator
55
b
of the switch
40
to move from the retracted position to the projecting position shown in FIG.
15
C. With this projecting movement of the actuator
85
b
, the switch
40
is turned on and, hence, the electric motors
21
L,
21
R (
FIG. 1
) are placed in an operative condition by, for example, releasing or disengaging the electromagnetic brakes
25
L,
25
R associated with the electric motors
21
L,
21
R.
The travel ready lever
41
, which is composed of the lever body
87
and the pusher member
89
pivotally connected together with a space initially defined between the engagement portion
87
c
of the lever body
87
and the flat bottom wall
89
b
of the pusher member
894
c
, forms a lost motion mechanism that provides a delay between the movement of a driver (lever body
87
) and the movement of a follower (pusher member
89
). By properly setting the spacing between the engagement portion
87
c
and the flat bottom wall
89
b
, the on-off timing of the switch
40
can be adjusted. The switch mechanism
80
of this construction has a higher degree of design freedom.
The clutch switch (auger switch)
46
shown in
FIG. 13
comprises an automatic reset pushbutton switch that keeps the ON state only when the pushbutton
47
a
is depressed; when the pushbutton
47
a
is released, the switch
46
automatically returns to the OFF state. The auger switch
46
includes a case
47
b
having a built-in lamp
47
c
. Light emitted from the lamp
47
c
passes through a transparent plate
47
d
provided at the top of the pushbutton
47
a
, so that the switch
46
can readily be visually recognized even in the dark or during snowfall.
The case
47
b
of the switch
46
also has a guard
48
extending around the pushbutton
47
a
. The guard
48
projects outward from the front surface of the pushbutton
47
a
so as to protect the switch
46
against unintentional access tending to turn on or off the switch
46
.
FIG. 14
is a circuit diagram of a control circuit in which the auger switch
46
of
FIG. 13
is used in combination with the travel ready lever
41
. As shown in
FIG. 14
, the control unit
52
, the electromagnetic clutch
45
, the failure lamp
51
i
, an auger lamp
51
k
, and the left and right electric motors
21
L,
21
R are connected via the main switch
51
g
to the battery
53
. A contact set
46
a
of the auger switch
46
and a contact set
85
d
of the travel ready switch
40
are connected to the control unit
52
.
The contact set
46
a
of the auger switch
46
is a normally open contact, and only when the pushbutton
47
a
(
FIG. 13
) is depressed, the contact
46
a
is closed, thereby activating or setting the auger switch
46
in the ON state. Upon activation of the auger switch
46
, an ON signal is supplied from the switch
46
to the control unit
52
. The contact set
85
d
of the travel ready switch
40
is also a normally open contact, and only when the travel ready lever
41
is in the operating position as it is gripped together with the left grip
18
, the contact
85
d
is closed, thereby activating or setting the travel ready switch
40
in the ON state. Upon activation of the travel ready switch
40
, an ON signal is supplied from the switch
40
to the control unit
52
.
The control unit
52
judges by the presence of the ON signal from the travel ready switch
40
that the crawler snowplow
10
is in a condition ready for traveling. Based on this judgment, the control unit
52
turns on internal switches
52
a
,
52
b
to thereby place the electric motors
21
L,
21
R in an operative condition.
The control unit
52
also activates the electromagnetic clutch
45
and turns on the auger lamp
51
k
on condition that both the ON signal from the travel ready switch
40
and the ON signal from the auger switch
46
have been received.
The control unit
52
further performs a diagnostic function so as to detect a failure in the switches
40
,
46
. The control unit
52
checks the initial state of the switch contact
46
a
,
85
d
of each switch and when a failure is detected, the control unit
52
turns on the failure lamp
51
j
. Checking is achieved on the bases of the presence of chattering of the switch contacts
46
a
,
85
d
, or the level of voltage appearing across the switch contacts
46
a
,
85
d
. By thus checking the initial state of the switch contacts, the reliability in operation of the switches
40
,
46
is improved.
FIG. 15
is a time chart illustrative of operation of the control unit
52
. (a) of
FIG. 14
shows the on-off operation of the travel ready switch
40
. (b) of
FIG. 4
shows the travel ready condition of the crawler snowplow. As evidenced from (a) and (b) of
FIG. 14
, the crawler snowplow is set in the travel ready condition when the travel ready switch
40
is in the ON state. When the when the travel ready switch
40
shifts from the ON state to the OFF state, the travel ready condition of the crawler snowplow is reset.
(c) of
FIG. 15
shows the operation of the forward/reverse speed control lever
51
c
. As shown in this figure, the forward/reverse speed control lever
51
c
is movable between the forward (F), neutral (N) and reverse (R) positions. (d) of
FIG. 15
shows the operation of the electric motors
21
L,
21
R. As evidenced from (b) and (d) of
FIG. 15
, the electric motors
21
L,
21
R are allowed to rotate only when the crawler snowplow is set in the travel ready condition. As seen from (c) and (d) of
FIG. 15
, when the forward/reverse speed control lever
51
c
is in the forward (F) position, the electric motors
21
L,
21
R rotate in the forward (F) direction, thereby propelling the snowplow in the forward direction. When the forward/reverse speed control lever
51
c
is disposed in the neutral (N) position, the electric motors
21
L,
21
R is stopped (S). Similarly, when the forward/reverse speed control lever
51
c
is in the reverse (R) position, the electric motors
21
L,
21
R rotate in the reverse (R) direction, thereby propelling the crawler snowplow in the reverse or backward direction.
(e) of
FIG. 15
shows the on-off operation of the auger switch
46
, and (f) of
FIG. 15
shows the operation of the electromagnetic clutch
45
. As evidence from (a), (b), (e) and (f) of
FIG. 15
, the electromagnetic clutch
45
operates in three different modes. The first operation mode occurs when a first ON signal pulse S
1
(tending to activate or engage the electromagnetic clutch
24
) and a subsequent second ON signal pulse S
2
(tending to deactivate or disengage the electromagnetic clutch
45
) are supplied repeatedly while the crawler snowplow is set in the travel ready condition. In the first operation mode, the electromagnetic clutch
45
repeats on-off operation.
The second operation mode of the electromagnetic clutch
45
occurs when the travel ready condition of the crawler snowplow is reset after the first ON signal pulse S
1
has been received and before the second ON signal pulse S
2
is received. In the second operation mode, the electromagnetic clutch
45
is deactivated or disengaged when the travel ready condition of the crawler snowplow is reset.
The third operation mode of the electromagnetic clutch
45
occurs when an ON signal pulse S
3
from the auger switch
46
is received when the travel ready switch
40
is in the OFF state (namely, the travel ready condition of the crawler snowplow has been reset). In the third operation mode, the electromagnetic clutch
45
is activated or engaged.
As seen from (e) of
FIG. 15
, the control unit
52
recognizes the receipt of the first ON signal pulse S
1
when the pulse duration (i.e., ON time of the signal pulse S
1
) reaches a preset first reference time T
1
. Similarly, the receipt of the second ON signal pulse S
2
is recognized by the control unit
52
when the pulse duration of the signal pulse S
2
reaches a preset second reference time T
2
. The control unit
52
recognizes the receipt of the ON signal pulse S
3
when the pulse duration (i.e., ON time of the signal pulse S
3
) reaches a preset third reference time T
3
. By thus checking the receipt of the signal pulses S
1
-S
3
by comparison with the corresponding preset reference times, the on-off operation of the electromagnetic clutch
45
is performed with high reliability. The first, second and third reference-times T
1
, T
2
, and T
3
may be equal to one another.
When the travel ready switch
40
is in the ON state as shown in (a) of
FIG. 15
, a first condition is satisfied in which the signal produced from the travel ready switch
40
upon actuation by the travel ready lever
41
forms a travel permission signal that permits rotation of the driving wheels
23
L,
23
R by the electric motors
21
L,
21
R. Similarly, when the travel ready switch
40
is in the OFF state as shown in (a) of
FIG. 15
, a second condition is satisfied in which the signal produced from the travel ready switch
40
upon actuation by the travel ready lever
41
forms a stop signal that stops rotation of the driving wheels
23
L,
23
R by the electric motors
21
L,
21
R.
In (e) of
FIG. 15
, the first ON signal pulse S
1
from the auger switch
46
meets a third condition in which at least one clutch-on signal from the auger switch
46
has been received. Similarly, in (e) of
FIG. 15
, the signal S
3
from the auger switch
46
meets a fourth condition in which the clutch-on signal from the auger switch
46
is recognized as a continuous signal.
When the first and third conditions are satisfied, it is possible to activate or engage the electromagnetic clutch
45
. Similarly, when the second and fourth conditions are satisfied, it becomes possible to activate or engage the electromagnetic clutch
45
.
The control unit
52
may be composed of a microcomputer in which instance the control procedure is carried out in a manner as shown in the flowcharts shown in
FIGS. 16 and 17
. As shown in
FIG. 16
, step
01
(ST
01
) initializes all values. For example, flag AU is set to 0 (AU=0), and the timer is reset. Then, step
02
(ST
02
) reads data, such as switch signals from the auger switch
46
and the travel ready switch
40
. Step
03
(ST
03
) judges whether or not the travel ready switch
40
is in the ON state. If “YES”, this means that the travel ready switch
40
is in the ON state as the travel ready lever
41
is being gripped, and the control procedure advances to step
04
(ST
04
). If “NO”, this means that the travel ready switch
40
is in the OFF state as the travel ready lever
41
has been released, and the control procedure branches to step
17
(ST
17
) shown in FIG.
17
.
Step
04
(ST
04
) passes judgment that the travel is ready and, and based on this judgment, this step ST
04
places the electric motors
21
L,
21
R in an operative condition. The operative condition means that the electric motors
21
L,
21
R will start rotation when instructed from the control unit
52
in response to manipulation of the forward/reverse speed control lever
51
c
(FIG.
3
). Then, step
05
(ST
05
) judges whether or not the auger switch
46
is in the ON state. If “YES”, this means that the auger switch
46
is in the ON state, and the control procedure advances to step
06
(ST
06
). If “NO”, this means that the auger switch
46
is in the OFF state, and the control procedure returns to step
02
(ST
02
).
At step
06
(ST
06
), a judgment is made to determine as to whether the internal timer of the control unit
52
is operating. If the judgment result is “YES”, the control procedure goes on to step
08
(ST
08
). Alternately, if the judgment result at ST
06
is “NO”, the control procedure branches to step
07
(ST
07
) where the timer is started after resetting. Step
08
(ST
08
) judges whether or not AU=0. If “YES”, this means that the ON signal from the auger switch
46
is a first ON signal pulse S
1
, and the control procedure advances to step
09
(ST
09
). Alternately, if the judgment result at ST
05
is “NO”, this means that the ON signal from the auger switch
46
is regarded as a second ON signal pulse S
2
, and the control procedure branches to step
13
(ST
13
).
At step
09
(ST
09
), a judgment is made to determine whether or not the count Tc of the timer (i.e., the time period passed after the timer is started) reaches a preset first reference time T
1
. If the judgment result is “YES”, this means that the first ON signal pulse S
1
is normal, and the control procedure advances to step
10
(ST
10
) where the flag is set to 1 (AU=1). Alternately, if the judgment result at ST
09
is “NO”, this means that the first ON signal pulse S
1
is not normal, and the control procedure returns to step
02
(ST
02
). Step
10
(ST
10
) is followed by a step
11
(ST
11
) where the electromagnetic clutch
45
is activated or engaged. Then, step
12
(ST
12
) turns on the auger lamp
51
k
, and the control procedure returns to step
02
(ST
02
).
At step
13
(ST
13
), a judgment is made to determine whether or not the count Tc of the timer (i.e., the time period passed after the timer is started) reaches a preset second reference time T
2
. If the judgment result is “YES”, this means that the second ON signal pulse is normal, and the control procedure advances to step
14
(ST
14
) where the flag is set to 0 (AU=0). Alternately, if the judgment result at ST
13
is “NO”, this means that the second ON signal pulse S
2
is not normal, and the control procedure returns to step
02
(ST
02
). Step
14
(ST
14
) is followed by a step
15
(ST
15
) where the electromagnetic clutch
45
is deactivated or disengaged. Then, step
16
(ST
16
) turns off the auger lamp
51
k
, and the control procedure returns to step
02
(ST
02
).
Referring next to
FIG. 17
, step
17
(ST
17
) passes judgment that the travel ready condition of the crawler snowplow is released and, based on this judgment, ST
17
places the electric motors
21
L,
21
R in an inoperative condition. The inoperative condition means that the electric motors
21
L,
21
R are held immovable (or locked against rotation) even when the forward/reverse speed control lever
51
c
(
FIG. 3
) is operated. Then, step
18
(ST
18
) judges whether or not the auger switch
46
is in the ON state. If “YES”, the control procedure advances to step
19
(ST
19
). If “NO”, the control procedure branches to step
25
(ST
02
).
At step
19
(ST
06
), a judgment is made to determine whether the internal timer of the control unit
52
is operating. If the judgment result is “YES”, the control procedure goes on to step
21
(ST
21
). Alternately, if the judgment result at ST
06
is “NO”, the control procedure branches to step
20
(ST
20
) where the timer is started after resetting. Step
21
(ST
21
) judges whether or not the count Tc of the timer (i.e., the time period passed after the timer is started) reaches a preset third reference time T
3
. If the judgment result is “YES”, this means that the third ON signal pulse S
3
is normal, and the control procedure advances to step
22
(ST
22
) where the flag is set to 1 (Au=1). Alternately, if the judgment result at ST
21
is “NO”, this means that the third ON signal pulse S
3
is not normal, and the control procedure branches to step
25
(ST
25
).
Step
22
(ST
22
) is followed by a step
23
(ST
23
) where the electromagnetic clutch
45
is activated or engaged. Then, step
24
(ST
24
) turns on the auger lamp
51
k
, and the control procedure returns to step
02
(ST
02
) shown in FIG.
16
. At step
25
shown in
FIG. 17
, the flag is set to 0 (AU=0) of FIG.
17
. Then, step
26
(ST
26
) deactivates or disengages the electromagnetic clutch
45
, and at step
27
(ST
27
) the auger lamp
51
k
is turned off. The control procedure then returns to step
02
(ST
02
) shown in FIG.
16
.
ST
06
, ST
07
, ST
09
and ST
13
shown in FIG.
16
and ST
19
, ST
20
and ST
21
shown in
FIG. 17
are not compulsory because these steps are incorporated for the purpose of improving the reliability of auger switch
46
.
FIG. 18
shows a modified form of the switch mechanism shown in FIG.
10
. The modified switch mechanism
81
differs from the assembly
80
of
FIG. 10
in that a travel ready lever
93
is composed of a lever body
95
of a U-shaped cross section, and a pusher member
94
having an engagement portion
94
a
received in a base portion of the lever body
95
. The engagement portion
94
a
is normally spaced or disengaged from the lever body
95
. During a forward stroke of its pivotal movement (in the direction toward the handlebar
17
L), a portion
95
a
(inside surface of the top wall) of the lever body
95
comes in contact with the engagement portion
94
a
and subsequently forces the engagement portion downward to thereby turn the pusher member
94
clockwise about the pin
42
. Since the pusher member
94
is substantially received in the base portion of the lever body
95
, the travel ready lever
93
of the modified switch assembly
81
is more compact than the lever
41
of the switch assembly
80
shown in FIG.
10
.
FIG. 19
shows another modified form of the switch assembly. The modified switch assembly
82
differs from the assembly
80
shown of
FIG. 10
in that a travel ready lever
96
has a one-piece structure and includes pusher part
96
a
formed as an integral part of the base portion of the lever
96
. The pusher part
96
a
is disposed on a side opposite to a body of the lever
96
with respect to the pivot pin
42
. The pusher part
96
a
has a flat surface extending at an angle to the longitudinal axis of the lever
96
. Reference character
92
b
denotes a support lug formed on the handlebar so as to anchor one end of the tension spring
92
. When the lever
96
is in the original inoperating position shown in
FIG. 19
, the pusher part
96
a
is held in abutment with the open end
84
c
of the bracket
84
by the force of the tension spring
92
so that the bracket open end
84
c
is closed and the actuator
85
b
of the switch
40
is held in its retracted position. When gripped by the human operator, the lever
96
pivots clockwise about the pin
42
against the force of the tension spring
92
. During that time, the pusher part
96
a
is gradually displaced rightward away from the open end
84
c
of the bracket
84
, allowing the actuator
85
b
of the switch
40
to gradually project outward from the bracket open end
84
c
. When the lever
96
reaches its operating position where the lever
96
lies flat on the grip
18
, the actuator
85
b
arrives at its projecting position and, hence, the switch
40
is turned on. The on-off timing of the switch
40
can be adjusted by properly setting the angle of inclination of the pusher part
96
a
relative to the longitudinal axis of the lever
96
. Since the pusher part
96
a
is formed as an integral part of the lever
96
, the switch mechanism
82
has a smaller number of parts than the switch mechanisms
80
,
81
shown in
FIGS. 10 and 18
. This may reduce the manufacturing cost of the switch mechanism
82
.
Obviously, various minor changes and modifications of the present invention are possible in the light of the above teaching. It is therefore to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described.
The present disclosure relates to the subject matter of Japanese Patent Applications Nos. 2001-123282, 2001-280148, 2001-285690 and 2001-333248, filed Apr. 20, 2001, Sep. 14, 2001, Sep. 19, 2001 and Oct. 30, 2001, respectively, the disclosures of which are expressly incorporated herein by reference in their entirety.
Claims
- 1. A walk behind self-propelled snowplow comprising:a vehicle body; at least one driving wheel mounted on the vehicle body for propelling the snowplow; a first power transmitting mechanism; an electric motor that drives the driving wheel via the first power transmission mechanism; a snow-removing auger mounted on the vehicle body; a second power transmission mechanism; a power source that drives the auger via the second power transmission mechanism; an electromagnetic clutch incorporated in the second power transmission mechanism for the connection and disconnection of the power source and the auger; left and right handlebars extending from a rear end of the vehicle body in a rearward direction of the snowplow; a control board disposed between the left and right handlebars; a travel ready lever mounted to one of the left and right handlebars and adapted to be gripped by a human operator to place the electric motor in an operative condition; and a clutch control pushbutton switch disposed on the control board at a position close to the other handlebar, the clutch control pushbutton switch being adapted to be manually operated to actuate the electromagnetic clutch.
- 2. The walk behind self-propelled snowplow according to claim 1, wherein the first power transmission mechanism includes an electromagnetic brake, and the travel ready lever comprises a brake control lever operatively connected to the electromagnetic brake in such a manner that when the brake control lever and the one handlebar are gripped together by the human operator, the electromagnetic brake is released to thereby allow power from the electric motor to be transmitted to the driving wheel.
- 3. The walk behind self-propelled snowplow according to claim 2, further including a brake control switch operatively connected to the electromagnetic brake and adapted to be actuated by the brake control lever to disengage the electromagnetic brake when the brake control lever and the one handlebar are gripped together by the human operator.
- 4. The walk behind self-propelled snowplow according to claim 3, further including a power supply for supplying electric power to the electromagnetic clutch and the electromagnetic brake, wherein the clutch control pushbutton switch is connected to the power supply via the brake control switch.
- 5. The walk behind self-propelled snowplow according to claim 1, wherein the clutch control pushbutton switch and the travel ready lever are operationally linked with each other.
- 6. The walk behind self-propelled snowplow according to claim 5, further including a travel ready switch adapted to be actuated by the travel ready lever to place the electric motor in the operative condition, wherein the clutch control pushbutton switch is electrically connected with the ravel ready switch.
- 7. The walk behind self-propelled snowplow according to claim 6, wherein the electromagnetic clutch and the travel ready lever are operatively connected together via the travel ready switch and the clutch control pushbutton switch in such a manner that the electromagnetic clutch is engaged and disengaged when the clutch control pushbutton switch is actuated while the travel ready lever is being gripped together with the one handlebar, the electromagnetic clutch is forcibly disengaged when griping of the travel ready lever is released after the clutch control pushbutton switch is actuated to engage the electromagnetic clutch, and the electromagnetic clutch is engaged and disengaged when clutch control pushbutton switch is actuated while the travel ready lever is released.
- 8. The walk behind self-propelled snowplow according to claim 1, further including a travel ready switch adapted to be actuated by the travel ready lever to place the electric motor in the operative condition, and a U-shaped bracket attached to the one handlebar so as to define therebetween a hollow space, wherein the travel ready switch has a switch body received in the hollow space of the U-shaped bracket and attached to the bracket, an actuator retractably mounted on the switch body and projecting outward from an open end of the U-shaped bracket, and the travel ready lever has a pusher part normally held in abutment with the open end of the bracket and closing the open end of the bracket while forcing the actuator of the travel ready switch in a retracted position, the pusher part being displaced away from the open end of the bracket to thereby allow the actuator of the travel ready switch to project outward from the open end of the bracket when the travel ready lever is gripped.
- 9. The walk behind self-propelled snowplow according to claim 8, wherein the pusher part of the travel ready lever is integral with a body of the travel ready lever.
- 10. The walk behind self-propelled snowplow according to claim 8, wherein the travel ready lever is composed of a lever body and a pusher member pivotally connected with the lever body, the pusher member forming the pusher part, the lever body having an engagement portion normally spaced from the pusher member, the engagement member being engaged with the pusher member to pivot relative to the lever body in a direction away from the open end of the bracket as the lever body approaches the one lever.
- 11. The walk behind self-propelled snowplow according to claim 8, wherein the open end of the bracket forms a stopper engageable with a part of the travel ready lever to limit a range of pivotal movement of the travel ready lever.
Priority Claims (4)
Number |
Date |
Country |
Kind |
2001-123282 |
Apr 2001 |
JP |
|
2001-280148 |
Sep 2001 |
JP |
|
2001-285690 |
Sep 2001 |
JP |
|
2001-333248 |
Oct 2001 |
JP |
|
Foreign Referenced Citations (6)
Number |
Date |
Country |
63223207 |
Sep 1988 |
JP |
01163304 |
Jun 1989 |
JP |
01038681 |
Nov 1989 |
JP |
02038606 |
Feb 1990 |
JP |
03107009 |
May 1991 |
JP |
09114535 |
May 1997 |
JP |