1. Field of the Invention
The present disclosure relates generally to walk-in tubs. More particularly, the present disclosure relates to a walk-in tub door assembly and a latching and sealing mechanism for use with the walk-in tub door assembly.
2. Description of the Related Art
Walk-in tubs generally have a tub portion with at least one doorway provided on a side of the tub. The doorway may be closed by a door that swings either into the interior of the tub portion or away from the side of the tub. In an open position, the door enables a user to walk into the tub without having to step over the side of the tub, which is the case with conventional tubs. In a closed position, the door encloses the tub portion so that it may be filled with water. A seal is provided at an interface between the door and the doorway to prevent water from leaking through the doorway when the tub portion is filled with water.
In order to facilitate ingress to the tub and egress from the tub, as well as to provide a seal for preventing water from escaping from the tub, a variety of walk-in tub door designs have been developed. United States Patent Application Publication No. 2010/0156120 to Luo discloses a walk-in tub having a waterproof door and a sealing mechanism. The tub includes a frame having a door jamb. A door is hingedly attached to the door jamb and a handle is rotatably mounted to the door for selectively activating and deactivating a locking mechanism having a sliding pin. In one position, the pin is retracted within the door to allow the door to be swung open for easy access to the tub. In a second position, the pin is extended into an opening on the door jamb for locking the door in a closed position. A compressible gasket is provided on the door to seal the door against the tub. The door is adapted for opening away from the tub interior. This design complicates the sealing between the tub and the door because the water inside the tub has the tendency to push the door away from the sealed position.
U.S. Pat. No. 4,360,935 to Barrett, Sr. discloses a deep bathtub with a side entrance door. The entrance door is supported on the bathtub and is slidable to allow ingress and egress to and from the bathtub. The bathtub includes a sidewall that abuts against the door in a closed position to limit the movement of the door. A seal is provided at the sidewall for defining a watertight connection between the door and the bathtub. A plurality of latch arms is provided for locking the door in a closed position when control handle is actuated.
U.S. Pat. No. 4,953,241 to Williams discloses a bathtub having a side door for easy access. A double-axis hinge swingably supports the door on the bathtub. The door includes a locking mechanism having a plurality of pins that are reversibly extendable from the door to engage a corresponding opening on the door jamb.
Even though a plurality of solutions exists for a walk-in tub door assembly, the existing designs are complicated, expensive to manufacture, and do not provide an effective seal to prevent water from escaping from the tub. In addition, conventional walk-in tub door designs are complicated to latch and unlatch. In view of the foregoing, a need exists for an improved walk-in tub door assembly that overcomes the deficiencies of the existing designs.
In one embodiment, a door assembly for a walk-in tub may include a door having a first portion and a second portion defining a cavity therebetween. The door may be adapted for movement between an open position opening into an interior cavity of the walk-in tub and a closed position. A hinge may be provided for hingedly connecting the door to the walk-in tub. The hinge may be adapted for moving the door between the open position and the closed position. A seal may be disposed around a perimeter of the door for sealing the door against the walk-in tub when the door is in the closed position. The door assembly may further include a latching mechanism disposed between the first portion and the second portion of the door. The latching mechanism may be operable between a latching position and an unlatching position.
In accordance with another embodiment, the latching mechanism may include at least one latching pin that is slidable to engage a corresponding pin receiver in the latching position and disengage from the pin receiver in the unlatching position. The latching pin may have a tapered end for partially engaging the pin receiver when the door in a partially closed position to draw the door to the closed position by fully engaging the pin receiver. The latching mechanism may further include a handle operative for moving the latching mechanism between the latching position and the unlatching position. The handle may be rotatably connected to the latching mechanism by one or more rods. Rotational movement of the handle may cause a substantially linear movement of the rods. The rods may actuate the latching pin to move between the latching position and the unlatching position. The seal may include a first portion connected to the door and a second portion extending away from the door, the second portion having a plurality of hollow cavities that are compressible when the door is in the closed position.
In accordance with another embodiment, a walk-in tub may include a tub frame having a plurality of walls extending from a floor to define an interior cavity of the tub. The tub may include a door frame provided in one or more of the walls. The door frame may be adapted for providing a doorway for ingress into the interior cavity of the tub and egress from the interior cavity of the tub. A sealing face may be provided on the door frame to face the interior cavity of the tub. The tub may further include a door having a first portion and a second portion defining a cavity therebetween. The door may be adapted for movement between an open position away from the door frame and into the interior cavity of the tub and a closed position toward the door frame and away from the interior cavity of the tub. In one embodiment, the tub may further include a hinge for hingedly connecting the door to the doorway. The hinge may be adapted for moving the door between the open position and the closed position. A seal may be disposed around a perimeter of the door for sealing the door against the sealing face when the door is in the closed position.
In yet another embodiment, the tub may include a latching mechanism disposed between the first portion and the second portion of the door. The latching mechanism may be operable between a latching position and an unlatching position. The latching mechanism may include at least one latching pin that is slidable to engage a corresponding pin receiver in the latching position and disengage from the pin receiver in the unlatching position. The pin receiver may be provided on the door and the door frame. The latching pin may have a tapered end for partially engaging the pin receiver when the door in a partially closed position to draw the door to the closed position by fully engaging the pin receiver. The latching mechanism may further include a handle operative for moving the latching mechanism between the latching position and the unlatching position. The handle may be rotatably connected to the latching mechanism by one or more rods. Rotational movement of the handle may cause a substantially linear movement of the rods. The rods may actuate the latching pin between the latching position and the unlatching position. In another embodiment, the seal may include a first portion connected to the door and a second portion extending away from the door, the second portion having a plurality of hollow cavities that are compressible when the door is in the closed position.
These and other features and characteristics of the walk-in tub door assembly, as well as the methods of operation and functions of the related elements of structures and the combination of parts and economies of manufacture, will become more apparent upon consideration of the following description and the appended claims with reference to the accompanying drawings, all of which form a part of this specification, wherein like reference numerals designate corresponding parts in the various figures. It is to be expressly understood, however, that the drawings are for the purpose of illustration and description only and are not intended as a definition of the limits of the invention. As used in the specification and the claims, the singular form of “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise.
14B is a cross-sectional view of a seal in accordance with another embodiment for use with the walk-in tub illustrated in
For purposes of the description hereinafter, the terms “upper”, “lower”, “right”, “left”, “vertical”, “horizontal”, “top”, “bottom”, “lateral”, “longitudinal”, and derivatives thereof shall relate to the invention as it is oriented in the drawing figures. However, it is to be understood that the invention may assume alternative variations and step sequences, except where expressly specified to the contrary. It is also to be understood that the specific devices and processes illustrated in the attached drawings, and described in the following specification, are simply exemplary embodiments of the invention. Hence, specific dimensions and other physical characteristics related to the embodiments disclosed herein are not to be considered as limiting.
Referring to
A faucet 90 is provided for introducing water into the interior cavity 60 of the tub 10. A plurality of water flow controls 100 is also provided to allow the user to adjust the flow rate and temperature of the water. The tub 10 is also provided with a shelf 110 for retaining various bathing accessories, such as soap, shampoo, and the like. In some embodiments, walls 40 of the tub 10 may have a grab bar (not shown) for providing a convenient gripping surface during ingress into the tub 10 and egress from the tub 10.
With continuing reference to
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With continuing reference to
Movement of the handle 250 causes the latching mechanism 240 to be operable between the latching position and the unlatching position. The handle 250 is rotatably connected to a plate 260 having a plurality of rods 270 pivotally connected to the plate 260. Rotation of the handle 250 causes the plate 260 to rotate such that the plurality of rods 270 is moved in a linear manner. The rods 270 are connected to the plate by fasteners 280 that allow the rods 270 to pivot about a connection point with the plate 260 without being disconnected therefrom. As shown in
With continuing reference to
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With reference to
Movement of the handle 410 causes the latching mechanism 400 to be operable between the latching position and the unlatching position. The handle 410 is rotatably connected to a cam plate 420 having a rod 430 pivotally connected to the cam plate 420. Rotation of the handle 400 causes the cam plate 420 to rotate such that the rod 430 is moved in a linear manner. In one position, such as when the latching mechanism 400 is in an unlatched position, the rod 430 is withdrawn inside the door cavity 200. In a second position, such as when the latching mechanism 400 is operated to a latching position, the rod 430 is moved to extend outside the door cavity 200.
With continuing reference to
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When door 140 is moved to the closed position, the door 140 may be locked in the closed position by operating the handle 410 to move the latching mechanism 400 in the latching position. The tapered points 580, 590 of the upper and lower latching pins 480, 530, respectively, provide an inclined-plane mechanical advantage in closing the door 140 and maintaining the door 140 in the closed position. The tapered points 580, 590 guide the latching pins 480, 530 into a central opening of the pin receiver provided on the door, thereby drawing the door 140 closed and compressing the seal between the door 140 and the sealing face 130 on the door frame 120. The tapered points 580, 590 are desirably shaped as to guide the upper and lower latching pins 480, 530 into the opening of the pin receiver. Alternatively, or in addition, the pin receiver may have a tapered surface to guide the latching pins 480, 530.
With reference to
With continuing reference to
Having described the walk-in tub 10 and the door assembly for the walk-in tub 10, a method of operation of the door assembly will now be described. Prior to entering the interior cavity 60 of the tub 10, a user first rotates the handle 250, 410 to ensure that the latching mechanism 240, 400 is in the unlatched position such that the door 140 can be swung open into the interior cavity 60. After opening the door 140 to allow ingress, the user may step into the interior cavity 60 of the tub 10. The door 140 is then moved to the closed position by swinging the door 140 toward the sealing face 130 of the door frame 120. As the door 140 nears the sealing face 130, the seal 170 contacts the sealing face 130. Continued movement of the door 140 toward the sealing face 130 causes the seal 170 to be compressed. The user turns the handle 250 to activate the latching mechanism 240, 400 and close the door 140 to create a watertight connection between the door 140 and the sealing face 130 of the door frame 120. Engaging the latching mechanism 240, 400 into the latching position causes the rods 270, 430 to extend away from the door cavity. Linear movement of the rods 270, 430 causes the latching pins 290, 480, 530 to engage the central opening of the pin receiver such that the door 140 is further drawn toward the sealing face 130. This causes the seal 170 to be compressed even further, thereby establishing a watertight connection that prevents leakage of water from the interior cavity 60 outside the tub 10.
While various embodiments of the walk-in tub door assembly were provided in the foregoing description, those skilled in the art may make modifications and alterations to these embodiments without departing from the scope and spirit of the invention. For example, it is to be understood that this disclosure contemplates that, to the extent possible, one or more features of any embodiment can be combined with one or more features of any other embodiment. Accordingly, the foregoing description is intended to be illustrative rather than restrictive. The invention described hereinabove is defined by the appended claims and all changes to the invention that fall within the meaning and the range of equivalency of the claims are to be embraced within their scope.
This application claims priority to U.S. Provisional Patent Application No. 61/755,668, filed Jan. 23, 2013, entitled “Walk-In Tub Door Assembly” and U.S. Provisional Patent Application No. 61/756,698, filed Jan. 25, 2013, entitled “Walk-In Tub Door Assembly”, the disclosures of which are hereby incorporated by reference in their entirety.
Number | Date | Country | |
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61755668 | Jan 2013 | US | |
61756698 | Jan 2013 | US |