The present invention relates to a field of building construction, in particular to a hollow wall block. Furthermore, the present invention also relates to a wall corner constructed by piling up wall blocks mentioned above.
Generally speaking, the process of constructing a building comprises firstly forming a load-bearing structure of a building by means of pouring; then piling up wall blocks by using the load-bearing structure as a framework, to form an appended structure, such as a wall body; finally, completing the construction of the building.
However, as a traditional wall block is mainly of solid structure, when constructing an appended structure by piling up traditional wall blocks, a large number of such wall blocks need to be piled up to surround the load-bearing structure (such as a bearing pillar), which leads to an extended construction time and a reduced working efficiency.
Therefore, it becomes the technical problem to be immediately solved in the art that how to save time for piling up wall blocks so as to enhance the construction efficiency.
An object of the present invention is to provide a wall block which may save the time for stacking and enhance the construction efficiency.
Furthermore, the present invention also relates to a wall corner and a wall body constructed by piling up the wall blocks mentioned-above.
According to a first embodiment of the present invention, it provides a wall block comprising a first wall, a second wall, a third wall and a rib. The first wall is in parallel with the second wall. The third wall is securely connected between the first wall and the second wall, at two respective ends of the two walls. The rib is securely connected between the first wall and the second wall, and forms a hollow portion with the third wall.
Preferably, the wall block may comprise an opening portion arranged between the first wall and the second wall. Further, the rib is arranged between the opening portion and the hollow portion.
Preferably, the first wall, the second wall, the third wall and the rib have the same height, and the upper surfaces of the third wall and of the rib are flush with the upper surfaces of the first wall and of the second wall.
Preferably, a recess is arranged on the upper surface and/or the lower surface of the rib.
Preferably, the cross section of the recess is in a shape of ladder.
Preferably, the depth of the recess is 1/10-⅕ of the height of the rib.
Preferably, the wall block has a symmetrical structure in both the width direction and the height direction, and the surface of the third wall towards the hollow portion and the surface of the rib towards the hollow portion are both perpendicular to the length direction of the first wall.
Preferably, the shapes of the hollow portion and the opening portion are rectangle, and the length of the opening portion is ⅓-⅔ of the length of the hollow portion.
Preferably, the wall block is formed by curing a material combination. The material combination may contain silicon sand, cement, water reducing agent, re-dispersible emulsion powder, fiber and water therein; wherein with respect to the cement whose content is 100 parts by weight, the silicon sand content is 250-2000 parts by weight, the water reducing agent content is 0.5-3.0 parts by weight, the re-dispersible emulsion powder content is 0.1-10 parts by weight, the fiber content is 0.1-10 parts by weight, and the water content is 15-50 parts by weight.
Preferably, the fiber is one or more selected from synthetic fiber, inorganic fiber, mineral fiber and plant fiber. The fiber length is 1-30 mm, and the average diameter is 0.1-100 μm.
Preferably, the re-dispersible emulsion powder is one or more selected from the copolymerized emulsion powder of vinylacetate and ethylene, the terpolymerized emulsion powder of ethylene, vinyl chloride and vinyl laurate, the copolymerized emulsion powder of acrylic ester and styrene, and the copolymerized emulsion powder of styrene and butadiene. The weight-average molecular weight of the re-dispersible emulsion powder is 500-20000, and the average particle diameter is 1-300 μm.
Preferably, the average particle diameter of the silicon sand is 10-500 μm.
Preferably, the water reducing agent is one or more selected from lignosulfonate, polycyclic aromatic salt and water soluble resin sulfonate.
The present invention provides a wall corner comprising a plurality of said wall blocks stacked one by one in the height direction. Any two wall blocks adjacent to each other in the height direction are mutually perpendicular with each other in length direction, so as to form a vertical through hole inside the wall corner.
According to a second embodiment of the present invention, it provides a wall block comprising a first wall and a second wall parallel with each other, as well as a first rib and a second rib which are securely connected between the first wall and the second wall; the first rib and the second rib form a hollow portion therebetween. The wall block further comprises a first opening portion and a second opening portion which are arranged between the first wall and the second wall; the first rib is arranged between the first opening portion and the hollow portion, and the second rib is arranged between the second opening portion and the hollow portion.
Preferably, the first rib, the second rib, the first wall and the second wall have the same height. The upper surfaces of the first rib and of the second rib are flush with the upper surfaces of the first wall and of the second wall.
Preferably, a recess is arranged on the upper surface and/or the lower surface of the first rib, and a recess is arranged on the upper surface and/or the lower surface of the second rib.
Preferably, the cross section of the recess is in a shape of ladder.
Preferably, the depth of the recess is 1/10-⅕ of the height of the first rib.
Preferably, the wall block has a centrosymmetric structure, and the surface of the first rib towards the hollow portion and the surface of the second rib towards the hollow portion are perpendicular to the length direction of the first wall.
Preferably, the hollow portion, the first opening portion and the second opening portion each has a rectangular shape, and the length of each of the first opening portion and the second opening portion is ⅓-⅔ of the length of the hollow portion.
Preferably, the wall block is formed by solidification of a material combination. The material combination may contain silicon sand, cement, water reducing agent, re-dispersible emulsion powder, fiber and water; wherein with respect to the cement whose content is 100 parts by weight, the silicon sand content is 250-2000 parts by weight, the water reducing agent content is 0.5-3.0 parts by weight, the re-dispersible emulsion powder content is 0.1-10 parts by weight, the fiber content is 0.1-10 parts by weight, and the water content is 15-50 parts by weight.
Preferably, the fiber is one or more selected from synthetic fiber, inorganic fiber, mineral fiber and plant fiber. The fiber length is 1-30 mm, and the average diameter is 0.1-100 μm.
Preferably, the re-dispersible emulsion powder is one or more selected from the copolymerized emulsion powder of vinylacetate and ethylene, the terpolymerized emulsion powder of ethylene, vinyl chloride and vinyl laurate, the copolymerized emulsion powder of acrylic ester and styrene, and the copolymerized emulsion powder of styrene and butadiene. The weight-average molecular weight of the re-dispersible emulsion powder is 500-20000, and the average particle diameter is 1-300 μm.
Preferably, the average particle diameter of the silicon sand is 10-500 μm.
Preferably, the water reducing agent is one or more selected from lignosulfonate, polycyclic aromatic salt and water soluble resin sulfonate.
The present invention provides a wall body comprising a plurality of said wall blocks stacked one by one in both the length direction and the height direction to form a vertical through hole inside the wall body.
According to a third embodiment of the present invention, it provides a wall block comprising a first wall and a second wall parallel with each other, as well as a first rib and a second rib which are securely connected between the first wall and the second wall; the first rib and the second rib form a hollow portion therebetween. The wall block further comprises a first flange arranged on one side of the first wall towards the hollow portion and/or one side of the second wall towards the hollow portion.
Preferably, the upper surface of the first flange is flush with the upper surface(s) of the first wall and/or the second wall.
Preferably, the first flange extends over the entire length of the first wall and/or the second wall, in the length direction of the wall block.
Preferably, the width of the first flange is 1/10-¼ of the width of the hollow portion.
Preferably, the wall block comprises a first opening portion arranged between the first wall and the second wall; and the first rib is arranged between the first opening portion and the hollow portion.
Preferably, the wall block further comprises a second flange arranged on one side of the first rib towards the hollow portion and/or one side of the first rib towards the first opening portion.
Preferably, the wall block further comprises a second opening portion arranged between the first wall and the second wall; and the second rib is arranged between the second opening portion and the hollow portion.
Preferably, the wall block further comprises a third flange arranged on one side of the second rib towards the hollow portion and/or one side of the second rib towards the second opening portion.
Preferably, the wall block further comprises a first protruding portion and/or a first recessed portion, which are/is arranged on at least one surface of the upper surface and the lower surface of the wall block.
Preferably, the wall block further comprises a second protruding portion and/or a second recessed portion, which are/is arranged on at least one end surface of two end surfaces of the wall block, in the length direction of the wall block.
Preferably, a longitudinal strengthening rib extending along the length direction of the wall block is arranged inside the first wall and/or the second wall, and a transverse strengthening rib extending along the width direction of the wall block is arranged inside the first rib and/or the second rib; the longitudinal strengthening rib and the transverse strengthening rib are connected securely or formed integrally.
Preferably, the wall block is formed by curing a material combination. The material combination may contain silicon sand, cement, water reducing agent, re-dispersible emulsion powder, fiber and water; wherein with respect to the cement whose content is 100 parts by weight, the silicon sand content is 250-2000 parts by weight, the water reducing agent content is 0.5-3.0 parts by weight, the re-dispersible emulsion powder content is 0.1-10 parts by weight, the fiber content is 0.1-10 parts by weight, and the water content is 15-50 parts by weight.
Preferably, the fiber is one or more selected from synthetic fiber, inorganic fiber, mineral fiber and plant fiber. The fiber length is 1-30 mm, and the average diameter is 0.1-100 μm.
Preferably, the re-dispersible emulsion powder is one or more selected from the copolymerized emulsion powder of vinylacetate and ethylene, the terpolymerized emulsion powder of ethylene, vinyl chloride and vinyl laurate, the copolymerized emulsion powder of acrylic ester and styrene, and the copolymerized emulsion powder of styrene and butadiene. The weight-average molecular weight of the re-dispersible emulsion powder is 500-20000, and the average particle diameter is 1-300 μm. The water reducing agent is one or more selected from lignosulfonate, polycyclic aromatic salt and water soluble, resin sulfonate.
Preferably, the average particle diameter of the silicon sand is 10-500 μm.
With the technical solutions mentioned above, as the wall block has a hollow structure, the load-bearing structure (such as a bearing pillar) may be arranged directly within the hollow structure of the wall block, unlike the traditional solid wall blocks which need to be piled up around the load-bearing structure (such as a bearing pillar) at a large amount. Therefore, the wall block provided in the present invention may save the time for piling up and enhance the construction efficiency.
Other technical features and the beneficial effects of the present invention will be illustrated in details in the following particular embodiments.
The accompanying drawings are provided for further understanding the present invention, and constitute one part of the specification, to explain the present invention in conjunction with the following particular embodiments, but not to limit the present invention. In the accompanying drawings:
1, 2 a wall block
11, 12, 31 a first wall
13 a third wall
14 a rib
16 an opening portion
17, 27, 37 a hollow portion
18, 28, 38 a recessed portion
23, 33 a first rib
24, 34 a second rib
25, 35 a first opening portion
26, 36 a second opening portion
30 a longitudinal strengthening rib
39 a transverse strengthening rib
a a first flange
b a first protruding portion
c a first recessed portion
H a vertical through hole
The particular embodiments of the present invention will be described in details in combination with the accompanying drawings. It should be understood that the particular embodiments described herein are only for the purpose of illustration and explanation, but not of limitations to the present invention.
In this embodiment, the length direction is the X direction in
As shown in
With the technical solution mentioned above, as the wall block has a hollow structure, the load-bearing structure (such as a bearing pillar) may be arranged directly within the hollow structure of the wall block, unlike the traditional solid wall blocks which need to be piled up around the load-bearing structure (such as a bearing pillar) at a large amount. Therefore, the wall block provided in the present invention may save the time for piling up the same and enhance the construction efficiency.
The first wall 11 and the second wall 12 are in parallel with each other so that a wall body can be easily formed as a plane by piling up wall blocks, which facilitates the proceeding of subsequent process, such as finishing. The third wall 13 and the rib 14 are securely connected between the first wall 11 and the second wall 12 to form a hollow structure. Meanwhile, securely connecting may further enhance the strength of the wall block so that the wall block has higher durability. The first wall 11, the second wall 12, the third wall 13 and the rib 14 are securely connected together by various ways, such as by bonding with a binding agent. Apparently, for convenient manufacture and reduced cost, the first wall 11, the second wall 12, the third wall 13 and the rib 14 are preferably formed integrally, by means of, for example, pouring.
As shown in
Preferably, the first wall 11, the second wall 12, the third wall 13 and the rib 14 have the same height. The upper surfaces of the third wall 13 and of the rib 14 are flush with the upper surfaces of the first wall 11 and of the second wall 12. Such wall block facilitates manufacture and transportation as well as piling up the same. At the same time, the wall body constructed by piling up such wall blocks, of which the upper surface is flush with the lower surface, has higher strength.
As shown in
The cross section of the recess 28 may have various shapes, such as a rectangle, a semi-circle, or an irregular figure. Preferably, the cross section of the recess 28 is in a shape of ladder, as shown in
In order to further increase the strength of the wall block, simplify the manufacture process, and enhance the applicability of the wall block, the wall block is generally formed to have a symmetrical structure. In particular, the wall block has a symmetrical structure in both width direction and height direction; and the surface of the third wall 13 towards the hollow portion 17 and the surface of the rib 14 towards the hollow portion 17 are both perpendicular to the length direction of the first wall 11. It should be noted that, the “perpendicular” used herein means that the trending direction of the rib 14 and the length direction of the first wall 11 have a perpendicular relation there-between.
As shown in
More preferably, the length of the opening portion 16 is ½ of the length of the hollow portion 17. With such design, the shape and the size of an empty portion formed by the opening portion 16 of two adjacent wall blocks during piling up the wall blocks are the same as that of the hollow portion 17; when filling with cement mortar, the cement mortar may flow into the empty portion and the hollow portion 17 uniformly, to enhance the strength of the wall body. Meanwhile, such structure makes the load-bearing structure arranged in the wall body distributed uniformly, which can enhance the strength of the wall body more effectively.
In the present embodiment, the shapes of the hollow portion 17 and of the opening portion 16 are not limited to rectangles, for example, they may be in shapes of circles, semi-circles, or other irregular figures. The shapes of the hollow portion 17 and of the opening portion 16 may be selected depending on the particular application. In addition, the shapes of the hollow portion 17 and of the opening portion 16 may be not the same.
The wall block may be made of materials known to the skilled person in the art, such as cement, gypsum and the like. However, it may also be made of other materials. The wall block provided in this embodiment is formed by solidification of a material combination. The material combination may contain silicon sand, cement, water reducing agent, re-dispersible emulsion powder, fiber and water; wherein with respect to the cement whose content is 100 parts by weight, the silicon sand content is 250-2000 parts by weight, the water reducing agent content is 0.5-3.0 parts by weight, the re-dispersible emulsion powder content is 0.1-10 parts by weight, the fiber content is 0.1-10 parts by weight, and the water content is 15-50 parts by weight.
The inventor has made a detailed research on the wall block which uses silicon sand as the host material, and found that when adding the re-dispersible emulsion powder and the fiber, the strength of the obtained wall block may reach or exceed the strength of the concrete block so that the wall block may meet the construction demands. Furthermore, when the weight ratio of the fiber to the re-dispersible emulsion powder is 0.5-1.5:1, the obtained wall block has higher strength; more preferably, the weight ratio of the fiber to the re-dispersible emulsion powder is 0.8-1.2:1, in order to provide a material combination suitable for preparing a wall block in a region rich in sand resource.
In this embodiment, there are no special limitations on the kinds of the fiber. For example, it may be one or more selected from synthetic fiber, inorganic fiber (e.g. glass fiber), mineral fiber and plant fiber. The size of the fiber may be varied within a wider range, but the inventor has found that, when a fiber with a length of 1-30 mm and a diameter of 0.1-100 μm is used, the obtained wall block has higher strength; it's more preferably to use a fiber with a length of 5-15 mm and a diameter of 5-50 μm.
According to this embodiment, there are no special limitations on the kinds of “re-dispersible emulsion powder”; for example, it may be one or more selected from the copolymerized emulsion powder of vinylacetate and ethylene, the terpolymerized emulsion powder of ethylene, vinyl chloride and vinyl laurate, the copolymerized emulsion powder of acrylic ester and styrene, and the copolymerized emulsion powder of styrene and butadiene. More preferably, the weight-average molecular weight of the re-dispersible emulsion powder is 500-20000, and the average particle diameter is 1-300 μm. The re-dispersible emulsion powder that meets the demands mentioned above may be bought commercially, such as the LR-80 and LR-100 type re-dispersible emulsion powder manufactured by Shijiazhuang Longrui Building Materials Co. Ltd.
In this embodiment, there are no special limitations on the resource of the silicon sand, it may be one or more selected from sea sand, tidal sand, river sand, aeolian sand, manufactured sand and reclaimed sand; more preferably is aeolian sand; In this embodiment, there are no special limitations on the average diameter of the silicon sand, and the silicon sand with the average particle diameter of 10-500 μm, more preferably of 50-200 μm, may be used.
According to this embodiment, the kinds of the reducing water agent are well known to the skilled person in the art. For example, it may be one or more selected from lignosulfonate, polycyclic aromatic salt and water soluble, resin sulfonate. The reducing water agent may be bought commercially, for example, it may be bought from Beijing Muhu Additive Co. Ltd.
When used, the material combination provided in this embodiment is mixed with water uniformly, and then introduced into a molding for solidification, so that a wall block is obtained.
As shown in
The wall corner provided in this embodiment of course is not limited to the particular forms shown in
In addition, the usage of the wall block provided in this embodiment is not limited to a wall corner. Besides piling up to form a wall corner, the wall blocks are also used to construct a wall body.
In this embodiment, the length direction is the X direction in
As shown in
With the technical solution mentioned above, as the wall block has a hollow structure, the load-bearing structure (such as a bearing pillar) may be arranged directly within the hollow structure of the wall block, unlike the traditional solid wall blocks which need to be piled up around the load-bearing structure (such as a bearing pillar) at a large amount. Therefore, the wall block provided in the present invention may save the time for piling up the same and enhance the construction efficiency.
The first wall 21 and the second wall 22 are in parallel with each other so that a wall body can be easily formed as a plane by piling up wall blocks, which facilitates the proceeding of subsequent process such as finishing. The first rib 23 and the second rib 24 are securely connected between the first wall 21 and the second wall 22 to form a hollow structure. Meanwhile, securely connecting may also enhance the strength of the wall block so that the wall block has higher durability. The first wall 21, the second wall 22, the first rib 23 and the second rib 24 are securely connected together by various ways, such as by bonding with a binding agent or the same. Apparently, for convenient manufacture and reduced cost, the first wall 21, the second wall 22, the first rib 23 and the second rib 24 are preferably formed integrally by means of, for example, pouring.
As shown in
As shown in
The cross section of the recess 28 may have various shapes, such as a rectangle, a semi-circle, or an irregular figure. Preferably, the cross section of the recess 28 is in a shape of ladder, as shown in
In order to further increase the strength of the wall block, simplify the manufacture process, and enhance the applicability of the wall block, the wall block preferably has a centrosymmetric structure; moreover, the surface of the first rib 23 towards the hollow portion 27 and the surface of the second rib 24 towards the hollow portion 27 are both perpendicular to the length direction of the first wall 21. It should be noted that, the “perpendicular” used herein means the trending directions of the first rib 23 and of the second rib 24 have a perpendicular relation with the length direction of the first wall 21.
As shown in
In this embodiment, the shapes of the hollow portion 27 and of the opening portion are not limited to rectangles, for example, they may be circles, semi-circles, or other irregular figures. The shapes of the hollow portion 27 and the opening portion may be selected depending on the particular application. In addition, the shapes of the hollow portion 27 and the opening portion may be not the same.
The wall block may be made of materials known to the skilled person in the art, such as cement, gypsum and the like. However, it may also be made of other materials. The wall block provided in this embodiment is formed by solidification of a material combination. The material combination may contain silicon sand, cement, water reducing agent, re-dispersible emulsion powder, fiber and water; wherein with respect to the cement whose content is 100 parts by weight, the silicon sand content is 250-2000 parts by weight, the water reducing agent content is 0.5-3.0 parts by weight, the re-dispersible emulsion powder content is 0.1-10 parts by weight, the fiber content is 0.1-10 parts by weight, the water content is 15-50 parts by weight.
The inventor has made a detailed research on the wall block which uses silicon sand as the host material, and found that when adding the re-dispersible emulsion powder and the fiber, the strength of the obtained wall block may reach or exceed the strength of the concrete block so that the wall block may meet the construction demands. When the weight ratio of the fiber to the re-dispersible emulsion powder is 0.5-1.5:1, the obtained wall block has higher strength; more preferably, the weight ratio of the fiber to the re-dispersible emulsion powder is 0.8-1.2:1, in order to provide a material combination suitable for preparing a wall block in a region rich in sand resource.
In this embodiment, there are no special limitations on the kinds of the fiber, for example, it may be one or more selected from synthetic fiber, inorganic fiber (glass fiber), mineral fiber and plant fiber. The size of the fiber may be varied within a wider range, but the inventor has found that, when a fiber with a length of 1-30 mm and a diameter of 0.1-100 μm is used, the obtained wall block has higher strength; it's more preferably to use a the fiber with a length of 5-15 mm and a diameter of 5-50 μm.
According to this embodiment, there are no special limitations on the kinds of “re-dispersible emulsion powder”; for example, it may be one or more selected from the copolymerized emulsion powder of vinylacetate and ethylene, the terpolymerized emulsion powder of ethylene, vinyl chloride and vinyl laurate, the copolymerized emulsion powder of acrylic ester and styrene, and the copolymerized emulsion powder of styrene and butadiene. More preferably, the weight-average molecular weight of the re-dispersible emulsion powder is 500-20000, and the average particle diameter is 1-300 μm. The re-dispersible emulsion powder that meets the demands mentioned above may be bought commercially, such as the LR-80 and LR-100 type re-dispersible emulsion powder manufactured by Shijiazhuang Longrui Building Materials Co. Ltd.
In this embodiment, there are no special limitations on the resource of the silicon sand, it may be one or more selected from sea sand, tidal sand, river sand, aeolian sand, manufactured sand and reclaimed sand; more preferably is aeolian sand; In this embodiment, there are no special limitations on the average diameter of the silicon sand, and the silicon sand with the average particle diameter of 10-500 μm may be used, more preferably the aeolian sand with the average particle diameter of 50-200 μm may be used.
According to this embodiment, the kinds of the reducing water agent are well known to the skilled person in the art. For example, it may be one or more selected from lignosulfonate, polycyclic aromatic salt, and water soluble resin sulfonate. The reducing water agent may be bought commercially, for example, it may be bought from Beijing Muhuwai Addition Co. Ltd.
When used, the material combination provided in this embodiment is mixed with water uniformly, and then introduced into a molding for curing, so that a wall block is obtained.
As shown in
The method of forming the vertical through hole will be described in details as follows. For facilitating the description, the first opening portion and the second opening portion are both referred to as the opening portion. A plurality of the wall blocks are piled up one by one in the length direction so that the opening portions of two adjacent wall blocks are facing to each other so as to form a combination hole. At the same time, a plurality of the wall blocks are piled up on top of each other in the height direction so that the hollow portion of the wall block can be communicated, in the height direction, with the hollow portion of the other wall block or with the combination hole, to form a vertical through hole inside the wall body.
The wall body provided in this embodiment of course is not limited to the forms shown in
In this embodiment, the length direction is the X direction in
As shown in
With the technical solution mentioned above, the wall block comprises a first flange a, which may support the filling material over the first flange and provide a supporting force for the same. The wall block prevents the filling material from deposing by the combined function of the friction force (or the adhesive force) among the first wall 31, the second wall 32, the first rib 33, the second rib 34 and the filling material, the supporting force acting on the filling material by the first flange a, and the bonding force within the filling material, so that the fault phenomenon of the filling material and the breaking phenomenon of the wall block are avoided.
The first wall 31 and the second wall 32 are in parallel with each other so that a wall body can be easily formed as a plane by piling up wall blocks, which facilitates the proceeding of subsequent process such as finishing. The first rib 33 and the second rib 34 are securely connected between the first wall 31 and the second wall 32 to form a hollow structure 37 for accommodating the filling material. Meanwhile, securely connecting may also enhance the strength of the wall block so that the wall block has higher durability. The first wall 31, the second wall 32, the first rib 33 and the second rib 34 are securely connected together by various ways, such as by bonding with a binding agent. Apparently, for convenient manufacture and reduced cost, the first wall 31, the second wall 32, the first rib 33 and the second rib 34 are preferably formed integrally, by means of, for example, pouring.
The first flange a may have various shapes, such as a plate form. For enhancing the bonding strength between the wall block and the filling material, the surface of the first flange a may be formed as a rough surface or have an accidented structure. In addition, a plurality of first flanges a may be formed on the same wall (i.e. the first wall 31 or the second wall 32). At the same time, the extending direction of the first flange a may or may not be identical to the extending direction of the first wall 31 and the second wall 32. The first flange a may be arranged on the side surface(s) of the first wall 31 and/or the second wall 32 by various ways, such as by bonding with a binding agent. For enhancing the bonding strength between the first flange a and the first wall 31 and/or the second wall 32, the first flange a and the first wall 31 and/or the second wall 32 may preferably be formed integrally.
The first flange a may be arranged at any position on the side surface(s) of the first wall 31 and/or the second wall 32, such as a position near the upper surface or the lower surface of the first wall 31 and/or the second wall 32, and a position far away from the upper surface or the lower surface of the first wall 31 and/or the second wall 32. Preferably, as shown in
Preferably, as shown in
For enhancing the effect of the first flange a, the contact area between the first flange a and the filling material may be increased appropriately, i.e. increasing the size of the first flange a. The width of the first flange a is preferably 1/10-¼ of the width of the hollow portion 37. In this way, it may enable the first flange a and the filling material to have enough contact area therebetween and ensure the filling material to enter the hollow portion 37 of the other wall block through the hollow portion 37 smoothly, thus to prevent the filling material inside the wall body from faulting.
As described above, the first flange a may be arranged on either the first wall 31 or the second wall 32, or, arranged on both the first wall 31 and the second wall 32. Preferably, the first flange a is arranged on the first wall 31 and the second wall 32; and the first flange a on the first wall 31 has the same shape, structure and size with that of the first flange a on the second wall 32. With such structure, the first flange a may disperse the weight of the filling material onto the first wall 31 and the second wall 32 of the wall block uniformly, so as to prevent the wall body from breaking caused by uneven force.
As shown in
As shown in
Preferably, the wall block further comprises a second flange (not shown) arranged on one side of the first rib 33 towards the hollow portion 37 and/or one side of the first rib 33 towards the first opening portion 35.
Preferably, the wall block further comprises a third flange (not shown) arranged on one side of the second rib 34 towards the hollow portion 37 and/or one side of the second rib 34 towards the second opening portion 36.
The second flange and the third flange can further disperse the weight of the filling material to enhance the bonding strength between the wall block and the filling material so as to prevent the thermal insulation material inside the wall body from sinking caused by its weight force. At the same time, the second flange and the third flange can also enhance the strength of the wall block to prevent the wall block from being broken under the pressure of the filling material and the wall body. The shapes, the structures, the sizes and the arrangement forms of the second flange and of the third flange are the same as that of the first flange a, therefore the detailed description thereof is omitted.
The second flange and the third flange may be designed and selected according to the particular application. For example, it may only arrange the second flange or the third flange; alternatively, it may arrange both the second flange and the third flange. Furthermore, the second flange and the third flange may or may not have the same shapes and sizes.
As shown in
Preferably, the wall block further comprises a second protruding portion and/or a second recess (now shown) which are/is arranged on at least one end surface of two end surfaces of the wall block in the length direction thereof When constructing a wall body by piling up wall blocks, the wall blocks adjacent to each other in the length direction may be positioned accurately by the engagement between the second protruding portion and the second recess portion so as to prevent the wall body from being deflected. The connection strength between the wall blocks may be enhanced by such engagement between the second protruding portion and the second recess portion so that the wall body may bear a higher load.
In order to enhance the strength of the wall block, as shown in
As shown in
As shown in
The cross section of the recess 38 may have various shapes, such as a rectangle, a semi-circle, or an irregular figure. Preferably, the cross section of the recess 28 is in a shape of ladder, as shown in
In order to further increase the strength of the wall block, simplify the manufacture process, and enhance the applicability of the wall block, the wall block preferably has a centrosymmetric structure, and the surface of the first rib 33 towards the hollow portion 37 and the surface of the second rib 34 towards the hollow portion 37 are both perpendicular to the length direction of the first wall 31. It should be noted that, the “perpendicular” used herein means the trending direction of the first rib 33 and the second rib 34 has a perpendicular relation with the length direction of the first wall 31.
The wall block may be made of materials known to the skilled person in the art, such as cement, gypsum and the like. It may also be made of other materials. The wall block provided in this embodiment is formed by curing a material combination. The material combination may contain silicon sand, cement, water reducing agent, re-dispersible emulsion powder, fiber and water; wherein with respect to the cement whose content is 100 parts by weight, the silicon sand content is 250-2000 parts by weight, the water reducing agent content is 0.5-3.0 parts by weight, the re-dispersible emulsion powder content is 0.1-10 parts by weight, the fiber content is 0.1-10 parts by weight, and the water content is 15-50 parts by weight.
The inventor has made a detailed research on the wall block which uses the silicon sand as the host material, and found that when adding the re-dispersible emulsion powder and the fiber, the strength of the obtained wall block may reach or exceed the strength of the concrete block so that the wall block may meet the construction demands. When the weight ratio of the fiber to the re-dispersible emulsion powder is 0.5-1.5:1, the obtained wall block has higher strength; more preferably, the weight ratio of the fiber to the re-dispersible emulsion powder is 0.8-1.2:1, in order to provide a material combination suitable for preparing a wall block in a region rich in sand resource.
In this embodiment, there are no special limitations on the kinds of the fiber, for example, it may be one or more selected from synthetic fiber, inorganic fiber (glass fiber), mineral fiber and plant fiber. The size of the fiber may be varied within a wider range, but the inventor has found that, when a fiber with a length of 1-30 mm and a diameter of 0.1-100 μm is used, the obtained wall block has higher strength; more preferably, the fiber has a length of 5-15 mm and a diameter of 5-50 μm.
According to this embodiment, there are no special limitations on the kinds of “re-dispersible” emulsion powder. The re-dispersible emulsion powder may be one or more selected from the copolymerized emulsion powder of vinylacetate and ethylene, the terpolymerized emulsion powder of ethylene, vinyl chloride and vinyl laurate, the copolymerized emulsion powder of acrylic ester and styrene, and the copolymerized emulsion powder of styrene and butadiene. The weight-average molecular weight of the re-dispersible emulsion powder is 500-20000, and the average particle diameter is 1-300 μm. The reducing water agent may be one or more selected from lignosulfonate, polycyclic aromatic salt and water soluble resin sulfonate. The re-dispersible emulsion powder that meets the demands mentioned above may be bought commercially, such as the LR-80 and LR-100 type re-dispersible emulsion powder manufactured by Shijiazhuang Longrui Building Materials Co. Ltd. The reducing water agent mentioned above may be bought commercially, such as the reducing water agent manufactured by Beijing Muhu Additive Co. Ltd.
In this embodiment, there are no special limitations on the resource of silicon sand, it may be one or more selected from sea sand, tidal sand, river sand, aeolian sand, manufactured sand and reclaimed sand, more preferably is aeolian sand; In this embodiment, there are no special limitations on the average particle diameter of the silicon sand, the silicon sand with the average particle diameter of 10-500 μm, more preferably of diameter of 50-200 μm, may be used.
As above, the preferred embodiments of the present invention have been described in details in combination with the accompanying drawings, but the present invention is not limited to the particular details in the embodiments mentioned above. Various simple modifications may be made to the technical solutions within the technical conception of the present invention, which belong to the protection scope of the present invention. It should be noted that the respective technical features described in the particular embodiments may be combined in any suitable ways if possible. For simplifying the description, no further details would be given for various possible combinations. In addition, any combination which may be made among the different embodiments of the present invention without departing from the concept of the present invention, should also be considered as the disclosure contained in the present invention.
Number | Date | Country | Kind |
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201010574412.8 | Nov 2010 | CN | national |
201010574414.7 | Nov 2010 | CN | national |
201010595232.8 | Dec 2010 | CN | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CN11/81542 | 10/31/2011 | WO | 00 | 9/16/2013 |