Information
-
Patent Grant
-
6470647
-
Patent Number
6,470,647
-
Date Filed
Friday, March 30, 200124 years ago
-
Date Issued
Tuesday, October 29, 200223 years ago
-
Inventors
-
-
Examiners
- Friedman; Carl D.
- Varner; Steve
Agents
-
CPC
-
US Classifications
Field of Search
US
- 052 235
- 052 50606
- 052 50608
- 052 508
- 052 241
-
International Classifications
-
Abstract
A wall board adjustment structure includes at least two brackets respectively fixedly fastened to the wall of a building at different elevations and aligned vertically in a line, the brackets each having a base panel fixedly fastened to the wall of the building, a support panel perpendicularly extended from the base panel, and a plurality of flanges perpendicularly upwardly extended from a top side of the support panel and defining a plurality of coupling grooves; a ribbed frame coupled to the brackets and disposed in parallel to the wall of the building, the ribbed frame having a flat base, back coupling means disposed a back side of the flat base, and front coupling means disposed at a front side of the flat base; at least two hanging plates respectively coupled between the back coupling means of the ribbed frame and the brackets to hold the ribbed frame in parallel to the wall of the building, the hanging plates each having a first hook flange hooked in one coupling groove of one bracket, and a second hook flange hooked in the back coupling means of the ribbed frame; and a plurality of wall boards respectively fastened to the front coupling means of the ribbed frames and abutted against one another.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a wallboard adjustment structure and, more particularly, to such a wallboard adjustment structure, which enables wallboards to be fastened to a non-vertical wall and kept in a flush manner.
2. Description of Related Art
Partition walls and screen systems are commonly used to separate a room or the indoor space of a building into separated spaces for different purposes. Different materials and modularized elements may be used for constructing partition walls or screen systems. However, it is difficult and complicated to set up a partition wall in a building in which the wall is not vertical. When setting up a partition wall on an oblique wall of a building, a vertical reference line is measured at first, and then support rods are installed in the oblique wall of the building to form a support frame subject to the vertical reference line, and then wall boards are respectively coupled to the support frame and kept in a flush manner. Only experienced technicians, for example, carpenters can do this construction.
SUMMARY OF THE INVENTION
The present invention has been accomplished to provide a wallboard adjustment structure, which eliminates the aforesaid problem.
According to one aspect of the present invention, the wall board adjustment structure comprises at least two brackets respectively fixedly fastened to the wall of a building at different elevations and aligned vertically in a line, the brackets each having a base panel fixedly fastened to the wall of the building, a support panel perpendicularly extended from the base panel, and a plurality of flanges perpendicularly upwardly extended from a top side of the support panel and defining a plurality of coupling grooves; a ribbed frame coupled to the brackets and disposed in parallel to the wall of the building, the ribbed frame having a flat base, back coupling means disposed a back side of the flat base, and front coupling means disposed at a front side of the flat base; at least two hanging plates respectively coupled between the back coupling means of the ribbed frame and the brackets to hold the ribbed frame in parallel to the wall of the building, the hanging plates each having a first hook flange hooked in one coupling groove of one bracket, and a second hook flange hooked in the back coupling means of the ribbed frame; and a plurality of wall boards respectively fastened to the front coupling means of the ribbed frames and abutted against one another.
According to another aspect of the present invention, a top fitting structure is provided to secure the ribbed frame to the ceiling of the building.
According to still another aspect of the present invention, a kick plate structure is provided to support the ribbed frame on the floor.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention can be more fully understood by referring to the following description ad accompanying drawing, in which:
FIG. 1
is an exploded view of the present invention;
FIG. 2
illustrates the connection procedure of the present invention;
FIG. 3
is an exploded view of the ribbed frame and the kick plate structure according to the present invention;
FIG. 4A
is a sectional view showing the top fitting structure and the ribbed frame installed according to the present invention;
FIG. 4B
is a sectional view showing the kick plate structure and the ribbed frame installed according to the present invention;
FIG. 5
is a sectional view taken along line V—V of
FIG. 4A
; and
FIG. 6
is a sectional view taken along line VI—VI of FIG.
4
B.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring to
FIGS. 1 and 2
, a wall board adjustment structure in accordance with the present invention comprises at least two brackets
1
, a ribbed frame
2
, and a plurality of hanging plates
3
corresponding to the brackets
1
.
The bracket
1
comprises a base panel
11
fixedly fastened to the wall A near the top or bottom side, a support panel
12
perpendicularly extended from the base panel
11
, a plurality of flanges
13
perpendicularly upwardly extended from the top side of the support panel
12
defining a plurality of coupling grooves
14
for the mounting of the corresponding hanging plate
3
selectively, and a reinforcing plate
15
obliquely connected between the base panel
11
and the support panel
12
at a bottom side.
The ribbed frame
2
is a narrow, elongated frame of equal cross-section, comprising a flat base
21
, a back coupling unit formed of two back locating flanges
22
longitudinally disposed the back side of the flat base
21
and defining with the back sidewall of the flat base
21
a back coupling groove
23
, two first front locating flanges
25
longitudinally extended along the front sidewall of the flat base
21
, two second front locating flanges
24
longitudinally provided at the front sidewall of the flat base
21
and spaced between the first front locating flanges
25
, two first front coupling grooves
26
respectively defined between the first front locating flanges
25
and the second front locating flanges
24
for the positioning of retaining plates B
1
of wall boards B, and a second front coupling groove
27
defined between the second front locating flanges
24
.
The hanging plate
3
is a flat frame plate comprising a first hook flange
31
adapted to hook in one coupling groove
14
of one bracket
1
, a second hook flange
32
adapted to hook in the back coupling groove
23
of the ribbed frame
2
, and two notched portions
34
disposed adjacent to the two distal ends of the second hook flange
32
for engagement with the back locating flanges
22
of the ribbed frame
2
. The first hook flange
31
has a plurality of raised portions
33
. Referring to
FIG. 2
, When fastening the hanging plate
3
to the ribbed frame
2
, the second hook flange
32
is turned to a vertical position and attached to the back sidewall of the flat base
21
of the ribbed frame
2
, and then the hanging plate
3
is rotated through 90° to force the notched portions
34
into engagement with the back locating flanges
22
of the ribbed frame
2
, keeping the two distal ends of the second hook flange
32
retained to the back coupling groove
23
of the ribbed frame
2
. After the second hook flange
32
of the hanging plate
3
has been coupled to the back coupling groove
23
of the ribbed frame
2
, the hanging plate
3
can be moved longitudinally along the back coupling groove
23
of the ribbed frame
2
to force the first hook flange
31
into engagement with one coupling groove
14
of the corresponding bracket
1
.
The installation of the present invention is outlined hereinafter with reference to
FIGS. 4A and 4B
. At first, draw a vertical reference line on the wall A, and then, the two brackets
1
are fixedly fastened to the wall A at different elevations along the vertical reference line, and then the two hanging plates
3
are respectively coupled to the back coupling groove
23
of the ribbed frame
2
subject to the aforesaid coupling procedure, and then the first hook flange
31
of each of the hanging plates
3
is respectively hooked in one coupling groove
14
of each of the brackets
1
, and then the prepared wall boards B are respectively fastened to the first front coupling grooves
26
of the ribbed frame
2
by retaining plates B
1
.
Referring to
FIGS. 1
,
4
A and
5
again, in order to fit the height between the floor D and the ceiling C, a top fitting structure is provided and fastened to the ribbed frame
2
at the top. The top fitting structure comprises a bearing frame
4
and a mounting frame
5
.
Wherein the bearing frame
4
comprises a narrow base
41
closely attached and fixedly fastened to the ceiling C, a short downward flange
42
and a long downward flange
43
respectively downwardly extended along two lateral sides of the narrow base
41
and adapted to clamp the ribbed frame
2
, a longitudinal rib
44
downwardly extended from the narrow base
41
between the downward flanges
42
and
43
corresponding to the flat base
21
of the ribbed frame
2
, and a coupling groove
45
defined between the long downward flange
43
and the longitudinal rib
44
and adapted to receive the mounting frame
5
.
The mounting frame
5
fits the second front coupling groove
27
of the ribbed frame
2
and the coupling groove
45
of the bearing frame
4
. During installation, the bearing frame
4
is fixedly fastened to the ceiling C, and then the mounting frame
5
is moved in the second front coupling groove
27
of the ribbed frame
2
to force the top end of the mounting frame
5
into engagement with the coupling groove
45
and into contact with the bottom surface of the narrow base
41
of the bearing frame
4
, and then the bottom end of the mounting frame
5
is fixedly fastened to the ribbed frame
2
. After installation of wallboards B, the top sided wallboards B keep the bearing frame
4
from sight.
Referring to
FIGS. 3
,
4
B and
6
again, in order to fit the uneven surface of the floor D, a kick plate adjustment structure is provided and fastened to the bottom side of the ribbed frame
2
. The kick plate adjustment structure comprises a bearing frame
6
, a coupling plate
7
, a retaining plate
8
, and a kick plate
9
.
The bearing frame
6
is similar to the aforesaid bearing frame
4
but set in the reversed direction, comprising a narrow base
61
adapted to support the ribbed frame
2
on the floor D, and a short upward flange
62
and a long upward flange
63
respectively upwardly extended along two lateral sides of the narrow base
61
and adapted to clamp the ribbed frame
2
.
The coupling plate
7
is a substantially rectangular frame plate fitting the second front coupling groove
27
of the ribbed frame
2
and fixedly fastened to the second front coupling groove
27
above the long upward flange
63
of the bearing frame
6
, comprising a retaining hole
71
and an oblique insertion hole
72
linked to one end of the retaining hole
71
.
The retaining plate
8
is a front-open frame comprising two retaining lugs
81
protruded from the back sidewall thereof. During installation, the retaining lugs
81
are inserted into the oblique insertion hole
72
, and then the retaining plate
8
is turned in one direction to force the retaining lugs
81
into engagement with the retaining hole
71
. When installed, the coupling plate
7
and the retaining plate
8
are disposed at right angles.
The kick plate
9
is an elongated member comprising a longitudinally extended top bearing flange
91
adapted to support wall boards B, a bottom bearing flange
93
supported on the floor D and perpendicularly attached to the long upward flange
63
of the bearing frame
6
, and two longitudinally extended retaining flanges
92
adapted to secure the retaining plate
8
.
In case the floor D between two ribbed frames
2
is not horizontal, a horizontal reference line is obtained between the two ribbed frames
2
, and then two coupling plates
7
are respectively fixedly fastened to the second front coupling groove
27
of each of the two ribbed frames
2
subject to the horizontal reference line, and then two retaining plates
8
are respectively fastened to the coupling plates
7
, and then a kick plate
9
is coupled to the retaining plates
8
. Because the bottom bearing flange
93
is perpendicularly attached to the long upward flange
63
of the bearing frame
6
, the gap between the obliquely disposed bottom bearing flange
93
of the kick plate
9
and the non-horizontal floor D is blocked by the long upward flange
63
of the bearing frame
6
.
A prototype of wallboard adjustment structure has been constructed with the features of
FIGS. 1 through 6
. The wallboard adjustment structure functions smoothly to provide all of the features discussed earlier.
Although a particular embodiment of the invention has been described in detail for purposes of illustration, various modifications and enhancements may be made without departing from the spirit and scope of the invention. Accordingly, the invention is not to be limited except as by the appended claims.
Claims
- 1. A wall board adjustment structure comprising:at least two brackets respectively fixedly fastened to the wall of a building at different elevations and aligned vertically in a line, said brackets each comprising a base panel fixedly fastened to the wall of the building, a support panel perpendicularly extended from said base panel, and a plurality of flanges perpendicularly upwardly extended from a top side of said support panel and defining a plurality of coupling grooves; a ribbed frame coupled to said brackets and disposed in parallel to the wall of the building, said ribbed frame comprising a flat base, back coupling means disposed a back side of said flat base, and front coupling means disposed at a front side of said flat base; at least two hanging plates respectively coupled between the back coupling means of said ribbed frame and said brackets to hold said ribbed frame in parallel to the wall of the building, said hanging plates each comprising a first hook flange hooked in one coupling groove of one bracket, and a second hook flange hooked in said back coupling means of said ribbed frame; and a plurality of wallboards respectively fastened to the front coupling means of said ribbed frames and abutted against one another.
- 2. The wall board adjustment structure of claim 1 wherein said brackets each further comprise a reinforcing plate obliquely connected between the respective base panel and the respective support panel at a bottom side.
- 3. The wall board adjustment structure of claim 1 wherein said back coupling means of said ribbed frame comprises two back locating flanges longitudinally disposed the back side of said flat base and defining with said flat base a back coupling groove, and the second hook flange of each of said hook plates is respectively hooked in said back coupling groove.
- 4. The wall board adjustment structure of claim 3 wherein said hanging plates each comprise two notched portions disposed adjacent to two distal ends of the respective second hook flange for engagement with the back locating flanges of said ribbed frame.
- 5. The wall board adjustment structure of claim 1 wherein said first hook flange front has a plurality of raised portions.
- 6. The wall board adjustment structure of claim 1 further comprising a top fitting structure adapted to secure said ribbed frame to the ceiling of the building, said top fitting structure comprising:a bearing frame, said bearing frame comprising a narrow base attached and fixedly fastened to the ceiling of the building, a short downward flange and a long downward flange respectively downwardly extended along two lateral sides of said narrow base and clamped on said ribbed frame at a top side, a longitudinal rib downwardly extended from said narrow base between the downward flanges of said bearing frame corresponding to the flat base of said ribbed frame, and a coupling groove defined between said long downward flange and said longitudinal rib; and a mounting frame connected between said ribbed frame and said bearing frame, said mounting frame having a bottom end fitted into a coupling groove defined in said front coupling means of said ribbed frame and fixedly secured thereto and a top end perpendicularly fitted into the coupling groove of said bearing frame.
- 7. The wall board adjustment structure of claim 6 wherein said long downward flange of said bearing frame of said top fitting structure is retained between said ribbed frame and said wall boards.
- 8. The wallboard adjustment structure of claim 1 further comprising a kick plate structure, said kick plate structure comprising:a bearing frame adapted to support said ribbed frame on the floor of the building, the bearing frame of said kick plate structure comprising a narrow base adapted to support said ribbed frame on the floor of the building, and a short upward flange and a long upward flange respectively upwardly extended along two lateral sides of the narrow base of said bearing frame and clamped on said ribbed frame at a bottom side; a coupling plate fixedly fastened to said front coupling means of said ribbed frame, said coupling plate comprising a retaining hole; a retaining plate coupled to said coupling plate, said retaining plate comprising two retaining lugs protruded from a back sidewall thereof and inserted through the oblique insertion hole of said coupling plate and forced into engagement with said retaining hole of said coupling plate; and a kick plate attached to the bearing frame of said kick plate structure and coupled to said coupling plate, said kick plate comprising a longitudinally extended top bearing flange adapted to support said wall boards, a bottom bearing flange supported on the floor of the building and perpendicularly attached to the long upward flange of the bearing frame of said kick plate structure, and two longitudinally extended retaining flanges coupled to said retaining plate.
- 9. The wall board adjustment structure of claim 8 wherein said coupling plate of said kick plate structure comprises an oblique insertion hole linked to one end of said retaining hole adapted to receive the retaining lugs of said retaining plate for enabling the retaining lugs of said retaining plate to be forced into engagement with said retaining hole upon a rotary motion of said retaining plate after insertion of the retaining lugs of said retaining plate into said oblique insertion hole.
- 10. The wall board adjustment structure of claim 1 wherein said wallboards are block-like members or flat plate members.
Priority Claims (1)
| Number |
Date |
Country |
Kind |
| 89212338 U |
Jul 2000 |
TW |
|
US Referenced Citations (3)
| Number |
Name |
Date |
Kind |
|
3903671 |
Cuin et al. |
Sep 1975 |
A |
|
4625481 |
Crandell |
Dec 1986 |
A |
|
5481839 |
Lang et al. |
Jan 1996 |
A |