The full disclosure of the parent provisional application is incorporated herein by reference.
This invention provides a portable easily deployable apparatus for wall breaching in both civilian and military environments. The apparatus has particular use in rescue operations where persons may be trapped inside buildings or in providing escape from an enclosed environment. Other uses include forced entry into buildings or other structures.
Conventional shaped charges can be used to defeat targets such as reinforced concrete and typical structural materials such as brick, stone, wood and the like. However, conventional apparatus for breaching targets lack the ability to attack widely variable targets, are typically heavy and cumbersome to carry. Typical prior art devices are exemplified by U.S. Pat. No. 3,838,643 to Austin et al.; U.S. Pat. No. 4,430,939 to Harrold; U.S. Pat. No. 4,905,601 to Gabriel et al.; U.S. Pat. No. 5,036,771 to Alford; and U.S. Pat. No. 5,524,546 to Rozner et al.
The present invention includes several broad embodiments. A first broad embodiment includes a kit that can be used for constructing a wall breaching structure. The kit is made up of a plurality of linear shaped charges; a plurality of block explosive charges; and a plurality of connecting members for connecting any of the shaped charges and the block explosive charges to others of the shaped charges and the block explosive charges; typically the shaped charges and the block explosives can be configured into a multiplicity of different arrangements and connected together to form a wall breaching structure.
A second broad embodiment includes an apparatus produced from the kit that includes, a plurality of linear shaped charges; a plurality of block explosive charges; and a plurality of connecting members for connecting any of the shaped charges and the block explosive charges to others of the shaped charges and the block explosive charges; typically the shaped charges and the block explosives can be configured into a multiplicity of different arrangements and connected together to form a wall breaching structure.
A third broad embodiment includes a method for breaching a structure such as a wall and the like with a reduced weight charge. The method provides for simultaneous cutting of rebar and blast of an opening using a light shaped charge typically less than about 60 pounds. Typically the method includes the steps of providing a metal lined linear shaped charge having a weight of less than about 60 pounds; placing the linear shaped charge against the non-homogeneous reinforced aggregate structure, the structure having a reinforcement member; and exploding the linear shaped charge to generate a metal jet and a blast wave, wherein the metal jet cuts the reinforcement member at at least one location and the blast wave creates an opening in the aggregate material, and wherein the cutting of the reinforcement member and the creation of the opening occur substantially simultaneously.
A fourth broad embodiment includes provides for using non-continuous polygon shaped wall breaching apparatus. The method includes the steps of placing an explosive charge configured to define a portion of a perimeter of an opening to be formed against the non-homogeneous reinforced aggregate structure, the structure having a reinforcement member; and exploding the explosive charge, wherein a blast created by the explosive charge creates an opening in the aggregate material, cuts the reinforcement member in one location, and bends the reinforcement member substantially at the portion of the perimeter of the opening in a direction of the blast, such that a person can travel through the opening thereby created.
A fifth broad embodiment includes an initiation mechanism for firing a linear shaped charge. The mechanism typically includes a linear shaped charge having a metal liner; a plurality of detonators attached to the linear shaped charge; and a mechanism for simultaneously igniting the plurality of detonators; wherein the simultaneous ignition of the plurality detonators creates a substantially planar detonation wave. A yet further embodiment of the invention includes a method for making a substantially planar detonation wave. One method includes creating a substantially planar detonation wave, by the steps of providing a linear shaped charge having a metal liner; attaching a plurality of detonators to the linear shaped charge; and igniting the plurality of detonators with a mechanism for simultaneously igniting the plurality of detonators; and wherein the simultaneous ignition of the plurality detonators thereby creates a substantially planar detonation wave. Another method for igniting a linear shaped charge includes the steps of providing a linear shaped charge having a metal liner; a first detonator attached to the linear shaped charge; a second detonator attached to the linear shaped charge; an intermediate detonator attached to the linear shaped charge and disposed between the first detonator and the second detonator; and a mechanism for simultaneously igniting the first, second, and intermediate detonators, and wherein the simultaneous ignition of the plurality first, second, and intermediate detonators thereby creates a substantially planar detonation wave.
Typically the methods according to the invention provide that the metal jet and/or explosive charge cuts at least about 10% to 75% of the cut reinforcement members at one location and the remainder at two locations. In some embodiments the where double rebar is used the metal jet and/or explosive charge cuts at least two of the cut reinforcement members at one location and the remainder at two locations.
The wall breaching apparatus typically includes a quickly deployed, fully contained, modular explosive charge. The wall breaching apparatus typically includes a folding template, linear shaped charges, integral initiation system, and attachment system. The attachment system typically is a mini-stun gun attachment or a (support) prop pole to hold the system in place. Other methods for attachment known in the art may be used. There are two different embodiments for the folding template that will trade-off deployment time and cost/weight.
The wall breaching apparatus is modular so that it can be used against differing target wall designs. One embodiment of a typical wall breaching apparatus (typically six segments forming a hexagon, approximately 23 pounds net explosive weight) will breach the concrete and both layers of rebar contained in an 8 inch thick double layer reinforced poured concrete wall producing at least a 36 inch diameter hole. A typical three segment system (three segments separated by 120 degrees, approximately 12 pounds net explosive weight) will breach a triple layer brick wall. A typical two segment system (two segments separated by 180 degrees, approximately 8 pounds net explosive weight) will breach CMU and brick-on-block walls.
Detailed below are typical deployment embodiments and methods, designs for the templates, initiation systems, and explosive charges.
The invention provides for a kit that can be used for constructing a wall breaching structure. The kit is made up of a plurality of linear shaped charges; a plurality of block explosive charges; and a plurality of connecting members for connecting any of the shaped charges and the block explosive charges to others of the shaped charges and the block explosive charges; typically the shaped charges and the block explosives can be configured into a multiplicity of different arrangements and connected together to form a wall breaching structure.
The shaped charges contained in the kit are linear shaped charges. The standard cross sectional design of a typical linear shaped charge has straight sides extending from a single included angle. This conventional linear shaped charge design is economical to produce but is not the best based on weight and performance. The design of the shaped charges for this wall breaching system follow convention for high performance design of conical shaped charges typically used for armor defeat in military applications, instead of the convention for linear charges. Because of this the choice available for cross section designs is much more varied. The cross sections in this case can include the following patterns: straight-sided, “trumpet” shaped, “tulip” shaped, and “bi-conic” shaped. Using these additional shapes it is possible to obtain better performance than the standard straight-sided approach.
The materials used to construct the shaped charge liners useful in this wall breaching kit can include: copper, tantalum, silver, gold, aluminum, composites of metals, alloys of these metals, composites of these metals with fluorocarbon polymers, other malleable metals, glass and mixtures thereof.
The block explosives used in the kit can typically be high velocity explosives such as the standard M112 demolition block which consists of 1.25 pounds of plastic explosive. Other block or bulk explosive charges could be used, including: one pound TNT demolition blocks, cartridges of either military or commercial dynamite, cast pentolite boosters, flexible sheet explosive or detonating cord charges.
The connecting members and other supporting or enclosing parts of the kit or apparatus according to the invention are typically constructed of lightweight and strong materials with the desire being to minimize the amount of fragmentation created during the detonation of the wall breaching charges. These construction materials may include: wound carbon fiber, carbon fiber composite, an aluminum/polymer composite, fiberglass or other polymer composite. The connecting members will be able to deploy the explosive charges from a folded, compact arrangement into an extended position in the final moments before breaching the wall target. The connecting members will perform this deployment by either unfolding or extending by applied gas pressure or mechanical force.
Another aspect of the invention is an apparatus produced from the kit that includes, a plurality of linear shaped charges; a plurality of block explosive charges; and a plurality of connecting members for connecting any of the shaped charges and the block explosive charges to others of the shaped charges and the block explosive charges; typically the shaped charges and the block explosives can be configured into a multiplicity of different arrangements and connected together to form a wall breaching structure. The constituents of the apparatus are typically those described earlier for the kit.
Deployment Method
A preferred embodiment such as an umbrella template is designed for quick deployment and the reduction of time-on-target.
Another embodiment of the invention provides for a Compact Template 200 that consists of three (3) jointed sections shown either as 211 or 213 in Diagram 2A. Diagram 2B shows the jointed sections 211 or 213 partially assembled. Individual shaped charges 201 are shown as part of the set. See diagrams 2A, 2B, 2C and 2D in
Referring again to
Initiation System for the Wall Breaching Apparatus
The initiation mechanism of the wall breaching apparatus is a key contributor to its enhanced performance over standard linear shaped charges. A simultaneous line initiation along the entire back of the charge allows for the classical collapse sequence of the angled liner. With this method, the detonation wave planes from a circular pattern at the point source into a horizontal line. This planar detonation wave sweeps across the angled liner from the apex to the base of the liner's triangular shape. This collapse profile allows for the plastically deformed metal from both sides of the liner to impact at the stagnation point and jet efficiently towards the target. The cross-sectional view of this reaction in the wall breaching apparatus is very similar to that of a classical conical shaped charge.
This contrasts with the detonation methodology of a standard linear shaped charge. This device is normally initiated from the ends of each charge as shown in
The initiation method of the wall breaching apparatus strives to achieve an apex to base collapse of the liner in a direction that is tangent to the target as shown in
The initiation method used for wall breaching apparatus assumes a simultaneous line initiation directly above the apex of the liner along the entire length of each segment of the system. This line initiation method is crucial to the charge performance. An instantaneous detonation wave that collapses the liner from apex to base results in a jet that is oriented directly at the target. This line initiation forms a detonation wave that begins as a small circle expanding outward through the explosive towards the liner. As this circle expands with time, the circumference of the front expands radially from the initiation point. From the reference location of the liner, the expanding shape of the wave begins to flatten and become somewhat planar. This flattened wave sweeps the liner from apex to base. The time related contours of this wave can be seen below in
Achieving an instantaneous line initiation along the back of the charge is not easily accomplished. Referring now to
A planar wave shape can also be achieved with simultaneous multi-point initiation. Collisions of multiple circular shaped detonation fronts congeal into an integrated wave front that has a flattened appearance as it moves through the remaining un-reacted explosive. The spacing between multiple initiation points determines the degree of planarity that is achieved in the newly formed wave. This can be observed in the drawing below. This assumes that the detonation velocity is constant throughout the explosive, as is most often the case.
Referring again to
This phenomenon was observed in a test performed in a small mockup of hexagonal breaching charge using standard 2,000 grains/foot linear shaped charge, loaded with 70/30 Octol. This test device was shot at a {fraction (1/2)} inch thick steel target. The six segments of the charge were sized to fit inside a 4 inch inscribed circle. Each segment was simultaneously initiated at its midpoint. This initiation technique resulted in collision of 12 separate and inverted angular jets at the corners of the hexagon. Because of the inverted angular shape of the colliding jets, expanded penetration of the target was achieved. The initial collisions occurred along the “Y” axis of the angular liner. After the bottom of the center point of the jets collided along the liner axis, the collisions began to occur outward and away from the liner's centerline. These collisions resulted in expanded penetration in the target opposing the connecting corners of the assembled hexagon.
The present invention uses multiple firing points that enhance the planarity of the detonation wave and maximize the “Y” component of the jet.
Referring now to
Another shape with a unique advantage in wave shaping is a pyramid shape whose bottom side is at the width of the top of the charge has symmetrical advantages along both the charges cross-section and length. See
Another configuration for producing satisfactory wave shaping is to use multiple point initiation as seen in
Referring now to
One embodiment for the wall breaching apparatus 1100 is a set of six linear shaped charges 1101 arranged in a hexagonal shape. This embodiment is the basic embodiment. See
A preferred material for the shaped charge liner is copper, however other materials such as those listed above may be used. A preferred high explosive for the wall breaching apparatus is PBX-9501. This explosive was selected for its favorable combination of high detonation velocity, good manufacturability, and good sensitivity characteristics. Other explosives useful with the invention include Octol, Composition A, composition B, LX-14, PAX compositions and the like. Preferably a light weight material such as a plastic material (e.g. polymethyl methacrylate) is used to encase the high explosive of the wall breaching apparatus. Other polymeric materials useful for encasing the high explosives include polyethylene, polypropylene, fiberglass, carbon fiber composites, and mixtures thereof.
Typical high strength materials that can be penetrated by the invention include 7000 psi unconfined compressive strength concrete and 50 Ksi yield strength reinforcing steel.
The modular breaching system according to the invention is able to defeat concrete, concrete with single rebar, or concrete with double rebar in a single shot. Further this system can be tailored easily in the field to suit the specific target. This reduces its weight and increases the speed of deployment. The modular breaching system is based on the penetrating capabilities of linear shaped explosive charges. This is the basic unit of explosive power that is used to breach the target, but this new particular breaching charge now opens up the ability to change the fundamental approach to wall breaching, particularly hard targets like reinforced concrete, to greatly reduce weight of the breaching system.
The current approach to wall breaching of reinforced concrete targets is to cut a roughly circular hole with a penetrating explosive charge, usually sections of linear shaped charge. This is shown below in what is termed the “Basic” configuration (See
This embodiment is based on the assumption that it is required to cut both ends of the rebar in the wall in order to effectively breach the target. But this is simply not the case. If the penetrating charge can be counted on to reliably cut the rebar in the wall then it is really only necessary to cut one end of the rebar. The remaining long pieces of rebar will be bent out of the way by the blast effect of the high explosive in the linear shaped charge or in additional bulk explosives. Typically the bulk explosives are of much lower weight per unit than the linear shaped charges. This means that by using the present invention in different geometric shapes that are designed to cut only one end of the rebar the remaining wall section can be fractured and cleared using bulk explosive charges (such as composition C-4 plastic explosive) that are fired substantially simultaneously with linear shaped charges. Discussed below are several different embodiments of the modular breaching system that utilize this methodology and their associated characteristics such as the expected reduction in weight. All of these designs utilize the rapid deployment mechanism and hub described elsewhere in this disclosure as shown in the figures herein.
A further embodiment of the invention provides for using non-continuous polygon shaped wall breaching apparatus. The method includes the steps of placing an explosive charge configured to define a portion of a perimeter of an opening to be formed against the non-homogeneous reinforced aggregate structure, the structure having a reinforcement member; and exploding the explosive charge, wherein a blast created by the explosive charge creates an opening in the aggregate material, cuts the reinforcement member in one location, and bends the reinforcement member substantially at the portion of the perimeter of the opening in a direction of the blast, such that a person can travel through the opening thereby created. Typical non-continuous polygon shaped apparatus is illustrated in
First is “Concept L” 1200 shown in
“Concept C” 1300, shown in
Referring now to
The concept parallel typically cuts the reinforcing bars in reinforced concrete in one and/or two places per rebar, however not all of the cut rebars are cut twice as is the case in a circular or polygonal wall breaching system. In this system two parallel linear shaped charges provide double cutting to only some rebars. The system is typically placed against a wall to be breached so that the parallel linear charges are at about a 45° angle from the vertical and the explosive charge initiated. The angle of application may range from about 35° to 55° degrees. Although some of the bars are only cut once the wall is still penetrated either by the linear charges alone or with the aid of one or more additional lightweight explosive charges that blow out the wall. This system is typically of lower weight than a circular or polygonal wall breaching system.
Referring now to
Another embodiment of the invention includes a method for breaching a structure such as a wall and the like with a reduced weight charge. The method provides for simultaneous cutting of rebar and blast of an opening using a light shaped charge typically less than about 60 pounds. Typically the method includes the steps of providing a metal lined linear shaped charge having a weight of less than about 60 pounds; placing the linear shaped charge against the non-homogeneous reinforced aggregate structure, the structure having a reinforcement member; and exploding the linear shaped charge to generate a metal jet and a blast wave, wherein the metal jet cuts the reinforcement member at at least one location and the blast wave creates an opening in the aggregate material, and wherein the cutting of the reinforcement member and the creation of the opening occur substantially simultaneously.
A further embodiment includes an initiation mechanism for firing a linear shaped charge. The mechanism typically includes a linear shaped charge having a metal liner; a plurality of detonators attached to the linear shaped charge; and a mechanism for simultaneously igniting the plurality of detonators; wherein the simultaneous ignition of the plurality detonators creates a substantially planar detonation wave. The mechanism for simultaneously igniting the linear shaped charges typically includes a capacitive discharge pulse power unit, an explosively driven power supply that provides an electrical pulse, and other electrical pulse generators known in the art the associated wiring.
A yet further embodiment of the invention includes a method for making a substantially planar detonation wave. One method includes creating a substantially planar detonation wave, by the steps of providing a linear shaped charge having a metal liner; attaching a plurality of detonators to the linear shaped charge; and igniting the plurality of detonators with a mechanism for simultaneously igniting the plurality of detonators; and wherein the simultaneous ignition of the plurality detonators thereby creates a substantially planar detonation wave.
Another method for igniting a linear shaped charge includes the steps of providing a linear shaped charge having a metal liner; a first detonator attached to the linear shaped charge; a second detonator attached to the linear shaped charge; an intermediate detonator attached to the linear shaped charge and disposed between the first detonator and the second detonator; and a mechanism for simultaneously igniting the first, second, and intermediate detonators, and wherein the simultaneous ignition of the plurality first, second, and intermediate detonators thereby creates a substantially planar detonation wave. More than three detonators than those outlined above may be used.
While the forms of the invention herein disclosed constitute presently preferred embodiments, many others are possible. It is not intended herein to mention all of the possible equivalent forms or ramifications of the invention. It is to be understood that the terms used herein are merely descriptive, rather than limiting, and that various changes may be made without departing from the spirit of the scope of the invention.
This application claims the benefit of U.S. Provisional Application No. 60/501,815, filed Sep. 10, 2003.
Number | Date | Country | |
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60501815 | Sep 2003 | US |