The invention relates to a wall formwork with a coupling device for the production of walls consisting of concrete. Furthermore the invention relates to a coupling device for the wall formwork.
An anchoring system according to the present invention is used in formwork technology for a concrete casting process of reinforced concrete constructions. On the front side a wall formwork comprises a formwork facing and on the back side the formwork comprises supporting elements such as longitudinal beams, crossbars and frames for supporting the formwork facing. Both sides of a wall to be cast in concrete are encased by opposite wall formworks. The front side, i.e. the formwork facing of each wall formwork then will be adjacent to the concrete. Wall formworks which are opposite to each other are generally held by a multitude of anchoring systems. The anchor rods are passed through openings in the wall formworks and will be mounted at their ends to elements supporting the respective formwork facing such that at least the tensile force acting onto the anchor rods during concrete casting will be absorbed.
Generally both ends of the anchor rods have threads into which screw nuts are inserted as an anchor fixation. Basically the central area of an anchor rod to which, during concrete casting, concrete may be adjacent either has a smooth surface or at least will be encased by a bushing having a smooth surface.
Between the formwork facings spacers may be inserted into the volume of the wall to be cast which may absorb the compression forces emerging during casting, thereby assuring these compression forces not to affect the wall strength in an undesirable manner, i.e. reducing the wall strength. Alternatively or additionally the locking devices may be mounted onto the wall formworks so that the latter may also be able to absorb compression forces.
Wall formworks will not only be installed opposite to each other, but, in adaption to the dimensions of a wall to be produced, will also be installed adjacent and/or above each other, in order to obtain a larger total area which is provided by formwork facings abutting each other. Two wall formworks which are assembled adjacent to each other are coupled by one or more coupling devices for fixing the position and arrangement of the wall formworks. Such a coupling device is known from the document DE 103 30 462 A1 and is referred to as “tension lock device”. It includes two clamps which are displaceable against each other. A wedge or the like is provided to displace both of the clamps for the coupling of two wall formworks such that said supporting elements of two wall formworks will be maintained in their desired position.
The features mentioned above which are known from prior art may individually or in any combination be combined with one of the following subject matters according to the invention described below.
It is an object of the invention to provide a wall formwork with a coupling device as well as an appropriate coupling device simplifying assembling and disassembling wall formworks.
In order to accomplish the object a wall formwork with a coupling device comprises the features of claim 1. The independent claim relates to a coupling device for such a wall formwork.
In order to accomplish the object a wall formwork with a coupling device for the production of walls consisting of concrete, by way of which coupling device the wall formwork is able to be coupled to another wall formwork which is arranged adjacent or above, is provided. The coupling device is—preferably detachably—coupled to the wall formwork, i.e. specifically to a supporting element of the wall formwork.
By “coupled” it is meant that the coupling device may even be kept coupled to the wall formwork if the coupling device is not used for connecting the wall formwork to another wall formwork. Consequently “coupled” also comprises the fact that the coupling device is or becomes connected to the wall formwork irrespective of the mounting status, respectively. Consequently said coupling does not have to be detached for assembling or disassembling, i.e. for example for coupling the wall formwork to a wall formwork which is arranged adjacent or above.
By “detachably and mechanically coupled” it is meant that the coupling device may at least be detached from the wall formwork by means of tools. Mechanical coupling is present if the coupling device will be coupled by form fitting and/or frictional connection to the wall formwork. According to the present invention an adhesive bond is not a mechanical coupling. Such a coupling device may be coupled to the wall formwork according to the invention.
Preferably the coupling device is coupled to the wall formwork so that no tool will be required for such detachment.
By coupling the coupling device to the wall formwork a coupling device will readily be available during assembling if the wall formwork is to be coupled to another wall formwork by the coupling device. This will promote assembling operation. Also disassembling may be promoted as separately depositing and handling the coupling device is not required. For disassembling detaching the coupling device from the wall formwork which is arranged adjacent or above will be sufficient.
Basically, as each supporting element consists of metal and always is at least mechanically stable enough to be able to assure reliable coupling, the coupling device preferably is mounted to a supporting element of the wall formwork.
Preferably the coupling device is detachably coupled to the wall formwork, in order to be able to couple it differently, as required, i.e. at a different site, to the wall formwork. Such a modification may be required if two wall formworks are to be coupled to each other in a new arrangement which requires the coupling device to be differently positioned. If the coupling may be detached without a tool assembling or disassembling may continue to be performed faster.
In one embodiment of the invention the coupling device is attached to two supporting elements of the wall formwork for coupling. This embodiment enables at least one component of the coupling device to be displaced between the two supporting elements in order to be able to arrange the coupling device during assembling in a more flexible manner and/or to bring the at least one component into its coupling position. This embodiment furthermore allows for suitably transmitting forces for coupling for example by way of a wedge-shape which is included in one component of the coupling device. Subsequently it will also be possible to variably arrange the other component(s) of the coupling device between the two supporting elements such that they may be positioned for flexibly coupling the wall formwork to another wall formwork, as required.
In one embodiment of the invention the coupling device includes a rod-like element—in the following also referred to as “rod”—which is coupled to two supporting elements of the wall formwork. The at least one other component of the coupling device is coupled to the rod and generally is at most displaceable coupled. Especially the at least one other component is coupled to the rod such that it may be displaced along the rod. The rod thus enables the at least one other component of the coupling device to be able to be displaced along the rod, such that this at least one other component may be positioned for flexibly coupling the wall formwork to another wall formwork, as required. Preferably displacement perpendicular to the rod and/or a tilting movement of the at least one other component of the coupling device in relation to the rod is possible. This allows for the at least one other component to be able to be suitably and better displaced for coupling to another wall formwork.
In one embodiment of the invention the rod passes through a hole, especially an elongated hole of the at least one other component of the coupling device. In this way the other one of the at least one other component is displaceable arranged along the rod. In addition, provision of an elongated hole advantageously enables displacement perpendicular to the rod of the at least one other component. In this way, for coupling the wall formwork to another wall formwork which is arranged above or adjacent, it will be enabled for the other component to be moved against the supporting element of the wall formwork such that upon coupling to another wall formwork the load which subsequently emerges will be absorbed by this supporting element of the wall formwork. It will thus be avoided that in case of coupling the load which emerges will be absorbed by the rod. The rod thus may be dimensioned and configured very small compared to the supporting elements, since in this embodiment the rod solely must absorb the load which has to be provided for permanently coupling the coupling device to the wall formwork. This will facilitate handling the coupling device.
For the sake of stability the rod preferably consists of metal. The at least one other component of the coupling device, which basically also consists of metal then will very reliably stay coupled to the wall formwork.
In one embodiment of the invention the rod passes into or through one or more holes of a supporting element of the wall formwork so as to be coupled to the supporting element(s). Since the rod basically may be removed from one or more holes, the coupling device then, according to the invention, will basically be detachably and mechanically coupled to the wall formwork.
In one embodiment of the invention the rod comprises a broadened area, preferably a broadened end, for example in the form of a disc which prevents the rod from being able to be passed through a hole of a supporting element which was mentioned above. If the rod will be passed through one or more holes of a supporting element, for example from the top, the broadened end finally serves as an abutment preventing further passing through. If the broadened area is distant from one end of the rod, the one end of the rod may initially be passed from the bottom through a hole of a supporting element until the other lower end of the rod will be above a hole of a supporting element situated below. If the rod will subsequently be moved downwards then at an appropriate length of the rod both ends of the rod will be held in holes of two supporting elements. The broadened area then also will prevent the rod from being displaced downwards to such a great extent that the upper end of the rod may be removed from the hole of the supporting element. According to the invention the rod now is coupled to two supporting elements and thus is coupled to the wall formwork.
In the case of the rod having the broadened area gravity may contribute to permanently coupling according to the present invention if, in the assembled state of a wall formwork, the broadened area prevents the rod from being able to be removed from one or more holes due to gravity. In the practice of the invention a wall formwork upon assembling and disassembling will, during concrete casting, always be held in such positions that a rod may not fall out of its hole due to gravity. It thus will not mandatorily be required that the rod may never fall out of its hole i.e. completely independent of the alignment of the wall formwork.
If one end of the rod is broadened, the length of the rod is preferably selected such that the other end of the rod passes into or through at least one hole of another supporting element. The rod then is coupled to two supporting elements of the wall formwork. In the erected state of a wall formwork the rod then will be held by gravity in its position.
In order to avoid the rod from being unintentionally removed from the one or more holes a pin or another fixing means is preferably provided which may be coupled to the rod such that unintentional removal or fall out of the rod may be prevented.
In one embodiment of the invention the rod is coupled to the at least one other component of the coupling device such that the at least one other component may be pivoted about the rod. This embodiment enables the at least one other component to be pivoted into its coupling position or may be pivoted out of its coupling position, respectively. By “coupling position” it is meant that the coupling device then couples two wall formworks to each other for concrete casting. In this embodiment handling is especially easy and comfortable.
In one embodiment of the invention the rod of the coupling device and an at least one other component of the coupling device is configured such that the at least one other component of the coupling device may be pivoted about the rod and thereby may be fixed in two different positions, i.e. on the one hand in a coupling position and on the other hand in a rest position. In the rest position the at least one other component is preferably aligned in relation to the wall formwork such that the coupling device then does not protrude opposite of the wall formwork or its supporting elements. By way of the fixation it will be accomplished that between disassembling and assembling operations the coupling device fixedly remains in its position thus avoiding disorders and risks of injury.
In one embodiment of the invention the coupling device comprises two clamps which are displaceable in relation to each other functioning for coupling two wall formworks. In the coupled state one clamp is in contact with a supporting element of the wall formwork and the other clamp is in contact with a supporting element of the other wall formwork, which is arranged above or adjacent to it. The coupling device then preferably comprises a wedge which for example is utilized in the way known from DE 103 30 462 A1 in order to move the two clamps towards each other for coupling two wall formworks.
In one embodiment of the invention each clamp of the coupling device has a nose or a protruding free end which in the coupled state of two wall formworks engages into a groove of a supporting element, as it is for example known from the document DE 103 30 462 A1.
In one embodiment of the invention the rod of the coupling device has at least one supporting element which perpendicularly protrudes from the rod towards a supporting element of the wall formwork and is supported by the latter at least when the coupling device couples two wall formworks to each other. A load which by way of coupling will be transmitted to the rod then will be transferred to a supporting element of the wall formwork by the supporting element of the coupling device. It thus will be assured that a load, which emerges due to a coupling between the two wall formworks will finally be absorbed by a supporting element of the wall formwork.
Preferably such a supporting element is cross-shaped or T-shaped and hence has laterally protruding bolts or noses. The bolts or noses which laterally protrude function for stabilizing the position of the supporting element and thus the position of the appropriate component of the coupling device, by bringing the laterally protruding bolts or noses in the coupling position into contact with the appropriate supporting element of the wall formwork.
In one embodiment of the invention the rod at least sectionally has the V-formation. The V-formation enables the at least one other component to move into its coupling position by way of displacing the at least one other component of the coupling device along the wedge thereby being able to also introduce high forces, in order to move the two wall formworks to be coupled into their final position for concrete casting.
In one embodiment of the invention the at least one other component has one or two reinforced areas, which are arranged and positioned such that for coupling by way of a hammer the at least one other component may be moved into its coupling position.
Moreover the invention relates to a coupling device for wall formworks having a rod, which may detachably and mechanically be coupled with at least one supporting element of the wall formwork, and at least another component by way of which two adjacent wall formworks may be coupled for concrete casting. As the rod may be coupled with a wall formwork promoting the assembling and disassembling operation will be enabled by the coupling device. The coupling device may have one or more features already disclosed in the context of a coupling device.
Preferably the at least one other component may be pivoted about the rod and the pivoting movement may be fixed in relation to the rod, i.e. preferably in two different positions. Especially pivoting of 180° will be required in order to move the other component from the one fixed position into the other fixed position. By fixing in at least one position it is especially possible for the at least one other component to be fixed in a rest position to thus reduce risk of injury. Fixing may for example be accomplished by way of a bolt which for fixing protrudes into a hole of the at least one other component. The bolt preferably is a component of the coupling device. Such a bolt may however be provided at the wall formwork. It is however less preferred that such a bolt will be provided at the wall formwork, as the wall formwork which already exists that has to be remodeled accordingly. The bolt may also be coupled to the at least one other component and in the fixed position may protrude into a hole, which may be a hole in a supporting element.
Preferably the coupling device comprises two clamps, which are displaceable towards each other, as well as a wedge by way of which the two clamps may be moved towards each other. By this coupling of two adjacent formworks will be enabled in a simple manner. Furthermore due to the wedge appropriately high forces may be introduced by way of hammer blowing in order to align two wall formworks during coupling.
The wedge generally is passed through by way of appropriate recesses at the clamps. In one preferred embodiment the end which has been passed through may comprise a laterally protruding bolt in order to securely couple the wedge to both clamps. The upper side of the wedge especially has a broadened area which also promotes securely coupling the wedge to the two clamps. Preferably this upper side is stably configured such that it may resist hammer blowing.
The wedge preferably comprises a hook-shaped end. The hook-shaped end contributes to that the wedge in a rest position of the coupling device may deposited onto the coupling device, i.e. especially such that the position of the wedge may subsequently be fixed.
Preferably the wedge is formed such that it may be fixed in a rest position of another component of the coupling device in an inclined position. For this purpose the wedge preferably comprises a supporting surface which in the fixed position of the wedge is extensively supported on a surface of another component. This embodiment further helps to avoid injuries due to wedge movements.
In one embodiment the rod of the coupling device is passed through an elongated hole of the one clamp. By this mobility of the at least one clamp for coupling two wall formworks will suitably be allowed.
The invention also relates to a coupling device for a system according to the claims having a fixing device, which mechanically and detachably may be coupled to at least one supporting element, especially a horizontally extending supporting element of the wall formwork. A horizontally extending supporting element extends horizontally in an erected state of the wall formwork for concrete casting. Especially the fixing device comprises a rod, which may be passed into and/or through a hole of a supporting element. Furthermore the coupling device comprises an additional component to which two adjacent wall formworks may be coupled for concrete casting. The other component may be pivoted in relation to the fixing device in order to be transferred from a parking position into a fixed position and vice versa. The coupling device furthermore comprises a holding device, in order to be able to hold the other component at least in the parking position. By this it is meant that in the parking position the other component will be assured against unscheduled pivoting. Risks of injury may thus be reduced and handling may be facilitated.
Preferably a pivoting movement from 160° to 200°, especially preferred from 170° to 190°, even more especially preferred from 180° will be required in order to transfer the other component from the fixed position into the parking position and vice versa. In this embodiment the other component is in the parking position at least close to or at least predominantly in the plane of the der wall formwork. Risks of injury may thus be further reduced for improvement, and handling may further be facilitated for improvement.
Preferably the rod comprises a section the cross section of which is adapted to the elongated hole already mentioned above of the clamp such that the pivoting movement about the rod of the at least one other component comprising said two clamps and said wedge may be prevented. This embodiment is especially advantageous for fixing the other component in the two different positions, parking position and fixed position, and holding them by way of the holding device, wherein a pivoting movement of 180° or at least almost 180° must be performed to transfer the other component from the fixed position into the parking position or vice versa. For this end the other component is lifted up opposite to said cross section, for example until the other component will be transferred into an area of the rod which allows pivoting. Now the 180° pivoting movement will be performed in order to be transferred into the second fixed position or parking position by lowering.
In one embodiment the holding device comprises an especially biased spring which is able to hold the other component in the parking position. In this embodiment the other component may be transferred into the fixed position against the spring force.
In one embodiment the holding device comprises a magnet, for holding the other component at least in the parking position by means of the magnet.
The holding device may also be part of the system comprising the coupling device in order to be able to advantageously hold the other component in the parking position. However, it is to be preferred that the holding device is a constituent of the coupling device since the coupling device allows holding the other component in a parking position independent of a wall formwork.
In the following the invention will be explained in detail by way of figures, wherein:
The rod-like element 4 has two supporting elements 8 on, i.e. in the lower half of the wedge 5, which abuts to the lower, relatively short round rod 7. The two supporting elements 8 perpendicularly protrude from the rod-like element 4 towards the vertically extending supporting element 1 of the wall formwork and in the mounted state will be in contact with the supporting element. The free front end of each supporting element 8 protrudes into a groove 9 of the vertically extending supporting element 1. The two free ends of each supporting element 8 which laterally protrude abut to the outer surface of the vertically extending supporting element 1 of the wall formwork. The desired position of the rod-like element 4 thus will be stabilized. The two supporting elements 8 transmit load exerted on the rod-like element 4 which emerges in the mounted state to the vertically extending supporting element 1. The rod-like element 4 thus may be less stable than the supporting element 1.
Positioning of the two supporting elements 8 is especially selected such that the load, in the coupled state, will be transmitted to the area of the rod 4 which is between the two supporting elements 8, by two wall formworks. This embodiment will most reliably and suitably transfer a load to a supporting element 1 of a wall formwork.
In addition to the rod-like element 4 the coupling device comprises one other component 10, which movably is coupled to the rod-like element 4. The other component 10, in the mounted state, surrounds a vertically extending supporting element 1 of another wall formwork, which is arranged adjacent to it, by a hook-shaped end 11 The hook-shaped end 11 protrudes into a groove 9 which is provided (cf.
The other component 10 may be moved back and forth along the rod-like element 4 between the two horizontally extending supporting elements 2. If the other component 10 is in the upper area at the round rod 6, the hook-shaped end 11 may be removed from its groove and subsequently the other component 10 may be pivoted about the round rod 6 and away from the vertically extending supporting element 1 of the other wall formwork. By this, the coupling between the two wall formworks will be detached.
If the other component 10 will be moved downwards starting from the round rod 6 die wedge-shape of the area 5 provides for the hook end 11 to be displaced towards the wall formwork having the supporting elements 1 and 2, in order to securely couple the two wall formworks to each other. In order to be able to exert a strong force for the sake of alignment of the two wall formworks during assembling the other component 10 has two reinforced areas 12 which are provided for the downward movement of the other component 10 by way of hammer blowing into its final coupling position. Reinforcement preferably will be realized by way of plate-shaped protrusions 12.
The area of the other component 10 adjacent and coupled to the rod-like element 4 has a recess 13 which is shown in
The coupling device according to the
In
Another component 10 of the coupling device has an elongated hole 16 through which the rod 4 is passed. Due to the elongated hole 16 the other component 10 may be moved back and forth along the rod 4 between the two supporting elements 2 as well as may be moved in a horizontal direction. Moreover the elongated hole 16 allows a tilting movement.
The other component 10 consists of three parts, i.e. a first clamp 17, a second clamp 18 as well as a wedge 19. A leg 20 of the clamp 17 may be inserted into a leg 21 of the clamp 18 such that the two clamps 17 and 18 may be moved towards each other and away from each other. The two legs 20 and 21 have passages into which wedge 19 protrudes. The passages are adapted to the wedge-shape such that the wedge is appropriately guided. Especially, dimensions of the passages are such, that downwardly displacing the wedge 19 for example by way of a hammer through the respective openings or passages 24, respectively, (cf.
The two clamps 17 and 18 have protruding noses 22, engaging the grooves 9 of the vertically extending supporting elements 1 of the two wall formworks in the coupled state. By way of a pin 23 the rod 4 will be secured against falling out of its coupled position.
The embodiment shown in
In
In
In the
By way of the section or the area 27, respectively, having the elongated cross section the position of the coupling device may be fixed in two different positions, on the one hand, according to
As it is exemplified in
Advantageously the wedge 19 has a hook-shaped end 29, especially having a laterally protruding bolt 30, by way of which the wedge 19 is undetachably and thus advantageously securely coupled to the two clamps 17 and 18. The hook-shaped end 29 allows the wedge 19 to be fixedly supported in an inclined position, as it is shown in
Advantageously for this end the wedge 19 alternatively or supplementary has an obliquely extending supporting surface 31 stabilizing the position of the wedge 19 in its rest position according to
The coupling device may furthermore comprise a supporting surface 32 onto which the at least one other component 10 of the coupling device may be deposited in the rest position. The supporting surface 32 preferably is abutting to the supporting element 2 of the wall formwork. The supporting surface 32 advantageously provides for the elements such as nose 22 of the clamp 18 to have a distance sufficiently large from the supporting element 2 in der rest position shown in
Number | Date | Country | Kind |
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10 2012 214 396 | Aug 2012 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2013/066611 | 8/8/2013 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2014/026903 | 2/20/2014 | WO | A |
Number | Name | Date | Kind |
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3550898 | Ursini et al. | Dec 1970 | A |
5064163 | Merkel | Nov 1991 | A |
5174909 | Ward | Dec 1992 | A |
5294157 | Smith | Mar 1994 | A |
5979138 | Allen | Nov 1999 | A |
6767154 | Schwoerer | Jul 2004 | B1 |
7648306 | Schworer | Jan 2010 | B2 |
20040069926 | Ward | Apr 2004 | A1 |
Number | Date | Country |
---|---|---|
685453 | Jul 1995 | CH |
2716864 | Oct 1978 | DE |
3604252 | Aug 1987 | DE |
10047203 | Jun 2001 | DE |
10330462 | Jan 2005 | DE |
0037034 | Dec 1983 | EP |
2039849 | Mar 2009 | EP |
198901083 | Feb 1989 | WO |
Entry |
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Translation of WO1989001083. |
Machine translation of CH 685453 A5. |
International Search Report and Written Opinion for corresponding patent application No. PCT/EP2013/066611 dated Oct. 29, 2013. |
International Preliminary Report on Patentability, corresponding to PCT/EP2013/066611, dated Feb. 17, 2015. |
Number | Date | Country | |
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20150204086 A1 | Jul 2015 | US |