Hanging articles from a wall in a home can be an arduous task requiring multiple people to work together in order to ensure that the item is hung in a level and secure manner. Even using the utmost care, such articles are frequently hung in a non-level manner, which is unappealing. This is true of hanging cabinetry such as kitchen cabinets and medicine-style cabinets and other heavy items. Furthermore, improvements in hanging even lightweight items such as frames and the like is desirable to ensure ease of installation and to ensure that the item is hung in a level manner and at the desired located on the wall surface. Using current systems, once an article is hung from a wall it can only be moved by physically taking the article down from the wall and reattaching it to a different part of the wall. This is undesirable as it results in additional holes in the wall that require patching and is time consuming. Thus, a need exists for an improved system for hanging such items.
The present invention is directed to a wall hanging system and a method for hanging an article from a support surface. The article may be a cabinet, such as a medicine cabinet or the like, although the system described herein may be used for hanging any type of article from a support surface such as a wall. The system uses a cam screw that is coupled to the support surface and a cam lock that is slidably coupled to the article. Thus, when the cam lock is engaged with the cam screw, the article can move horizontally along the support surface so long as the cam lock is not altered into a locked state. This allows for the article to be moved without separating it from the support surface if it is desired to move it slightly leftward or rightward for any purpose. Once the cam lock is locked to the cam screw, movement of the article along the support surface is no longer possible.
In one aspect, the invention may be a wall hanging system comprising: an article comprising a first mounting channel that is elongated along a first channel axis; at least one surface mounting element configured to be coupled to a support surface with a portion of the surface mounting element protruding from the support surface; and at least one cam lock slidably coupled to the article along the first mounting channel, the at least one cam lock having a longitudinal axis and a receiving cavity that is configured to receive a distal portion of the portion of the surface mounting element, and wherein the at least one cam lock is configured to be locked to the surface mounting element by rotating the at least one cam lock about the longitudinal axis while the distal portion of the portion of the surface mounting element is located within the receiving cavity of the at least one cam lock.
In another aspect, the invention may be a wall hanging system comprising: an article comprising a bottom end having a first mounting channel that is elongated along a first channel axis and a top end having a second mounting channel that is elongated along a second channel axis that is parallel to the first channel axis; a primary mounting bracket configured to be coupled to a support surface, the primary mounting bracket comprising a support portion that nests within the second mounting channel to support the article on the support surface; at least one surface mounting element configured to be coupled to the support surface with a portion of the surface mounting element protruding from the support surface; and at least one cam lock slidably coupled to the article within the first mounting channel, the at least one cam lock comprising a mounting portion positioned within the first mounting channel and a locking portion that protrudes from the first mounting channel, the locking portion comprising a receiving cavity, and wherein rotating the at least one cam lock while a distal portion of the surface mounting element is located within the receiving cavity locks the at least one cam lock to the at least one surface mounting element and pulls the article into contact with the support surface to prevent movement of the article along the support surface due to friction between the article and the support surface.
In yet another aspect, the invention may be a method of hanging an article from a support surface, the article comprising a bottom end having a first mounting channel and a top end having a second mounting channel, the method comprising: a) mounting a primary mounting bracket to the support surface; b) hanging the article from the primary support member via engagement between the primary support member and the second mounting channel of the article; c) inserting a marking instrument support member into the first mounting channel in the bottom end of the article and sliding the marking instrument support member along the first mounting channel to make one or more marks on the support surface with a marking instrument supported by the marking instrument support member; d) detaching the article from the primary mounting bracket and removing the marking instrument support member from the first mounting channel; e) inserting one or more surface mounting elements into the support surface along the one or more marks on the support surface, a portion of the one or more surface mounting elements protruding from the support surface; f) rehanging the article from the primary support member via engagement between the primary support member and the second mounting channel of the article; g) inserting one or more cam locks into the first mounting channel in the bottom end of the article and sliding the one or more cam locks along the first mounting channel until a distal portion of the portion of each of the one or more surface mounting elements is received within a receiving cavity of one of the one or more cam locks; and h) rotating the one or more cam locks about a rotational axis while the one or more cam locks remain located within the first mounting channel to lock the one or more cam locks to the one or more surface mounting elements and pull the article into frictional contact with the support surface.
Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
The present invention will become more fully understood from the detailed description and the accompanying drawings, wherein:
The following description of the preferred embodiment(s) is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.
The description of illustrative embodiments according to principles of the present invention is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description. In the description of embodiments of the invention disclosed herein, any reference to direction or orientation is merely intended for convenience of description and is not intended in any way to limit the scope of the present invention. Relative terms such as “lower,” “upper,” “horizontal,” “vertical,” “above,” “below,” “up,” “down,” “top” and “bottom” as well as derivatives thereof (e.g., “horizontally,” “downwardly,” “upwardly,” etc.) should be construed to refer to the orientation as then described or as shown in the drawing under discussion. These relative terms are for convenience of description only and do not require that the apparatus be constructed or operated in a particular orientation unless explicitly indicated as such. Terms such as “attached,” “affixed,” “connected,” “coupled,” “interconnected,” and similar refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise. Moreover, the features and benefits of the invention are illustrated by reference to the exemplified embodiments. Accordingly, the invention expressly should not be limited to such exemplary embodiments illustrating some possible non-limiting combination of features that may exist alone or in other combinations of features; the scope of the invention being defined by the claims appended hereto.
Referring to
In the exemplified embodiment, the article 100 is a cabinet that is intended to be hung from an interior wall in a home or other building. More specifically, in the exemplified embodiment the article 100 is a medicine cabinet or the like that is intended to be hung in a bathroom to store items a person might need when in the bathroom. However, the invention is not to be so limited in all embodiments and the article 100 could alternatively be a kitchen cabinet, a household storage cabinet, or a non-cabinet type article such as a frame, a mirror, a poster or the like. In some embodiments, the article 100 could be any type of article that might be hung from a wall in a home or office. Thus, the article 100 of the article hanging system 1000 may be any type of item or article that is typically hung from a wall in a home, office, or other building or structure. In fact, in some embodiments the article 100 may be any item that is hung from a vertical surface regardless of whether it is interior (indoor) or exterior (outdoor).
In the exemplified embodiment, the article 100 comprises a housing 101 that defines a cavity 102 having an opening 103 and a door 104 that encloses the opening 103. As noted above, the article 100 need not be capable of storing items in all embodiments and thus it need not have a cavity 102 and door 104. In some embodiments, the article 100 may simply be a flat item, such as a picture frame or the like. Turning back to the exemplified embodiment, the housing 101 comprises a rear wall 105, a top wall 106, a bottom wall 107, a first sidewall 108, and a second sidewall 109 that collectively define the cavity 102. The first and second sidewalls 108, 109 may include openings or holes to facilitate coupling of shelf supports to the first and second sidewalls 108, 109. Shelves may then be placed within the cavity 102 and supported by the shelf supports. Although not illustrated, such shelves may provide horizontal support surfaces for holding various items. The door 104 may comprise a mirrored outer surface in some embodiments although this is not required. In the exemplified embodiment, the door 104 is coupled to the housing 101 via one or more hinges so that the door 104 may be altered between a closed state as illustrated in
In the exemplified embodiment the housing 101 and the cavity 102 are square or rectangular shaped. Thus, in the exemplified embodiment the housing 101 includes the top wall 106, the bottom wall 107, the first sidewall 108, and the second sidewall 109 extending from the rear wall 105. However, the invention is not to be so limited in all embodiments and the housing 101 may have any desired polygonal shape and can even be circular. Thus, the number of sidewalls extending from the rear wall 105 may be different than that shown in the exemplified embodiment and is dictated by the overall shape of the housing 101 and cavity 102. Furthermore, in some embodiments the terms first and second sidewall may merely refer to different portions of a singular wall, for example where the housing 101 has a round or circular shape. In some embodiments, the first and second sidewalls 108, 109 as used herein may refer to any of one or more sidewalls that extends between the top and bottom walls 106, 107.
The article 100 extends from a bottom end 110 to a top end 111 along a longitudinal axis A-A. The top end 111 of the article 100 comprises a top surface 112. Furthermore, the article 100 comprises an elongated mounting element 120 that facilitates coupling of the cam locks 210 to the article 100. In the exemplified embodiment, there are two of the cam locks 210 coupled to the article 100 on opposite sides of the longitudinal axis A-A of the article 100. As will be described in greater detail below, this assists in making sure that the article 100 is hung in a level manner and also enables the article 100 to be slid horizontally along a wall that it is hanging from. Of course, in other embodiments a single cam lock 210 may be coupled to the article 100 to hang the article 100 from a support surface (e.g., wall), and in still other embodiments it is possible that more than two cam locks 210 may be coupled to the article 100 to hang the article 100 from the support surface.
In the exemplified embodiment, the elongated mounting element 120 is a mounting channel and the description below will be made with reference to the mounting channel 120. However, the elongated mounting element 120 need not be a mounting channel 120 in all embodiments. Thus, the elongated mounting element 120 could be a protuberance rather than a channel. However, the elongated mounting element 120 should be configured to interact with the cam locks 210 so that one or more of the cam locks 210 are slidably mounted to the elongated mounting element 120.
As noted above, the elongated mounting element 120 is a mounting channel in the exemplified embodiment, and thus the term “mounting channel 120” is used below to describe this feature, it being understood that the “mounting channel 120” could be a mounting protuberance or some other structure in alternative embodiments. In the exemplified embodiment, the mounting channel 120 is located at the top end 111 of the article 100. However, the invention is not to be so limited in all embodiments and it is possible that in other embodiments the mounting channel 120 may be located on a rear surface of the article 100, on a bottom surface of the article 100, on a side surface of the article 100 or elsewhere. However, forming the mounting channel 120 at the top end 111 of the article 100 may be preferred in some embodiments as it enables the article 100 to be adequately mounted to the support surface while also permitting the article 100 to move horizontally along the support surface, as described in more detail herein below.
In the exemplified embodiment, the mounting channel 120 is elongated along a channel axis B-B that is perpendicular to the longitudinal axis A-A of the article 100. Furthermore, the top surface 112 of the article 100 extends between the first and second sidewalls 108, 109 of the housing 101 along an axis C-C that is equidistant from a front surface 113 of the housing 101 and a rear surface 114 of the housing 101. The mounting channel 120 is located between the axis C-C of the top surface 112 of the article 100 and the rear surface 114 of the housing 101. Thus, the mounting channel 120 is located closer to the rear surface 114 of the housing 101 than the front surface 113 of the housing 101. This helps to enable a cam screw 250 (or other surface mounting element 290) that is protruding from the support surface to be able to couple to one of the cam locks 210 located within the mounting channel 120. The further the mounting channel 120 is from the rear surface 114 of the housing 101, the further the mounting hardware or surface mounting element must protrude from the support surface to facilitate coupling of the mounting hardware to the cam locks 210 in the mounting channel 120.
Referring to
In the embodiment exemplified in
The first bracket member 131 comprises a first wall 132 extending from the top surface 112 of the article 100 and a second wall 133 extending from a distal end of the first wall 132 towards the rear surface 114 of the housing 101. The second bracket member 134 comprises a third wall 135 extending from the top surface of the article 100 and a fourth wall 136 extending from a distal end of the third wall 135 towards the front surface 113 of the housing 101. In the exemplified embodiment, the first and third walls 132, 135 extend vertically in a direction of the longitudinal axis A-A of the article 100 and the second and fourth walls 133, 136 extend horizontally, in a direction transverse to the longitudinal axis A-A of the article 100. In the exemplified embodiment, each of the first and second bracket members 131, 134 are L-shaped members (they have L-shaped cross-sectional profiles taken transverse to the channel axis B-B) that are elongated along the channel axis B-B. However, the invention is not to be so limited in all embodiments and various shapes and configurations are possible for the first and second bracket members 131, 134 in other embodiments as long as the bracket 130 achieves the function described herein. For example, although in the exemplified embodiment the second and fourth walls 133, 136 extend horizontally or at right angles to the first and third walls 132, 135, in other embodiments the second and fourth walls 133, 136 may extend at acute angles from the first and third walls 132, 135 without affecting the functionality of the bracket 130.
The second wall 133 of the first bracket member 131 and the fourth wall 136 of the second bracket member 134 extend from the first and third walls 132, 135, respectively, in a direction towards each other. Thus, the mounting channel 120 comprises a lower portion 121 defined between the first and third walls 132, 135 and an upper portion 122 defined between the second and fourth walls 133, 136. Because the second and fourth walls 133, 136 extend towards each other, the lower portion 121 of the mounting channel 120 has a larger transverse cross-sectional area than the upper portion 122 of the mounting channel 120. Stated another way, the lower portion 121 of the mounting channel 120 has a greater width, measured in a direction transverse to the channel axis B-B, than the upper portion 122 of the mounting channel 120. This allows a portion of the cam lock 210 to nest within the lower portion 121 of the mounting channel 120 while being prevented from being removed from the mounting channel 120 without first sliding the cam lock 210 to an entry section of the mounting channel 120, as described below. The mounting channel 120 comprises an open top end 125 that provides access into the upper portion 122 of the mounting channel 120.
Still referring to
Referring to
Referring to
The cam lock 210 comprises a main body (also referred to herein as a second portion) 211, a stem 212 extending from the main body 211, and a flange (also referred to herein as a first portion) 213 extending radially from the stem 212. The main body 211 is coupled to a first end of the stem 212 and the flange 213 extends from a second end of the stem 212 that is opposite the first end.
The main body 211 of the cam lock 210 defines a receiving cavity 214 that is configured to receive a head and a neck of a cam screw to couple the cam lock 210 to the cam screw. In previously known cam locks, the main body 211 forms the entirety of the component. Thus, the stem 212 and the flange 213 are not formed as a part of a conventional cam lock. The stem 212 and the flange 213 are included in the cam lock 210 of the present invention to facilitate coupling of the cam lock 210 to the article 100, and specifically to the mounting channel 120 of the article 100. Thus, when the cam lock 210 is coupled to the article 100, the flange (or first portion) 213 of the cam lock 210 is located within the mounting channel 120, the stem 212 passes through the open top end 125 of the mounting channel 120, and the main body (or second portion) 211 of the cam lock 210 protrudes from the mounting channel 120.
The main body 211 comprises a top portion 215 having a top surface 216 and a bottom surface 217 and a bottom portion 218 having a top surface 219 and a bottom surface 220. The top and bottom portions 215, 218 are connected by a sidewall 235, and thus the main body 211 of the cam lock 210 has a generally C-shaped cross-sectional profile (see
The bottom surface 217 of the top portion 215 of the main body 211 comprises a base surface 222 and an upper cam surface 223. The top surface 219 of the bottom portion 218 of the main body 211 comprises a base surface 224 and a lower cam surface 225. The receiving cavity 214 comprises an entry section 226 and a nesting section 227. Furthermore, the cam lock 210 comprises a cam slot between the upper and lower cam surfaces 223, 225. In the exemplified embodiment, the cam slot 239 is circumferentially aligned with the entry section 226 of the receiving cavity 214.
The upper cam surface 223 is at a different elevation than the base surface 222 and the lower cam surface 225 is at a different elevation than to the base surface 224. Thus, the receiving cavity 214 comprises a first maximum height H1 measured between the base surfaces 222, 224 and the cam slot 239 comprises a second maximum height H2 measured between the upper and lower cam surfaces 223, 225, the first maximum height H1 being greater than the second maximum height H2.
The lower cam surface 225 comprises a first portion 228, a second portion 229, and ramp 230 between the first and second portions 228, 229. The first potion 228 of the lower cam surface 225 is elevated (or raised) relative to the base surface 224 and the second portion 229 of the lower cam surface 225 is elevated (or raised) relative to the first portion 228 of the lower cam surface 225. The ramp 230 connects the first and second portions 228, 229 and is inclined relative to the first portion 228, thereby creating this difference in elevations of the first and second portions 228, 229. The upper cam surface 223 comprises an anti-rotation feature 231, which in the exemplified embodiment is a protuberance that extends downwardly into the cam slot 239. In the exemplified embodiment, the anti-rotation feature 231 is axially aligned with the first portion 228 of the lower cam surface 225. The anti-rotation feature 231 could also be axially aligned with the ramp 230 of the lower cam surface 225 while achieving the same purpose as set forth below.
The combination of the change in elevations between the first and second portions 228, 229 of the lower cam surface 225 and the anti-rotation feature 231 of the upper cam surface 223 effectively prevent accidental de-coupling of the cam lock 210 from a cam screw. To couple a cam screw to the cam lock 210, the head and neck of the cam screw are inserted into the receiving cavity 214. Next, the cam lock 210 is rotated in a clockwise direction relative to the head and neck of the cam screw. As the cam lock 210 is rotated, the neck of the cam screw rides along the upper and lower cam surfaces 223, 225 until it abuts against the end wall 232 and the cam lock 210 can no longer be rotated. At this point, the cam screw is securely coupled to the cam lock 210 (as best shown in
As noted above, the stem 212 extends from the bottom surface 220 of the bottom portion 218 of the main body 211. The flange 213 extends radially from the stem 212. As a result, a top surface 233 of the flange 213 is spaced apart from the bottom surface 220 of the bottom portion 218 of the main body 211 by a gap 234. The gap 234 is an annular gap that circumferentially surrounds the stem 212. When the cam lock 210 is coupled to the article 100, a portion of the article 100 nests within the gap 234 and rests on the top surface 233 of the flange 213 so that the flange 213 axially supports the article 100. In the exemplified embodiment, the flange 213 has a circular shape. However, the invention is not to be so limited and the flange 213 may be square or otherwise shaped so long as it is able to fit into the mounting channel 210 as has been described herein.
As noted above, throughout the description and claims, the flange 213 of the cam lock 210 may be referred to as the first portion of the cam lock 210 and the main body 211 of the cam lock 210 may be referred to as the second portion of the cam lock 210. It should be appreciated that when the first portion of the cam lock 210 is referenced in the claims and disclosure, the description of the flange 213 is applicable and when the second portion of the cam lock 210 is referenced in the claims and disclosure, the description of the main body 211 is applicable.
Referring to
When the first portion or flange 213 of the cam lock 210 is located in the nesting section 124 of the mounting channel 120, the second and fourth walls 133, 136 extend over the first portion or flange 213 of the cam lock 210, thereby preventing the first portion or flange 213 of the cam lock 210 from being removed from the nesting section 124 of the mounting channel 120. Thus, interference between the second and fourth walls 133, 136 of the bracket 130 and the first portion or flange 213 of the cam lock 210 prevents the cam lock 210 from being removed from the mounting channel 120. Stated another way, the second and fourth walls 133, 136 of the bracket 130 are located within the gap 234 between the first portion/flange 213 and the second portion/main body 211. The only way to remove the first portion or flange 213 of the cam lock 210 from the mounting channel 120 is to slide the cam lock 210 over to the entry section 123 of the mounting channel 120 and then pull the cam lock 210 away from the article 100.
The first portion or flange 213 of the cam lock 210 can slide side-to-side in the direction of the channel axis B-B while remaining located within the nesting section 124 of the mounting channel 120. The cam lock 210 can also rotate about its longitudinal axis D-D while the first portion or flange 213 of the cam lock 210 is located in the nesting section 124 of the mounting channel 120. With the first portion or flange 213 of the cam lock 210 located in the nesting section 124 of the mounting channel 120, the second portion or main body 211 of the cam lock 210 protrudes from the mounting channel 120. More specifically, the first portion or flange 213 of the cam lock 210 is located in the lower portion 121 of the mounting channel 120, the stem 212 of the cam lock 210 extends through the upper portion 122 and the open top end 125 of the mounting channel 120, and the second portion of main body 211 of the cam lock 210 protrudes from the mounting channel 120. As a result, the second portion or main body 211 of the cam lock 210 is accessible for coupling to a surface mounting element (e.g., a cam screw) that is coupled to a support surface, as described herein below. When the first portion or flange 213 of the cam lock 210 is located within the nesting section 124 of the mounting channel 210, the first portion or flange 213 of the cam lock 210 can support the full weight of the article 100. Thus, one could support the article 100 from above by gripping the second portion/main body 211 of the cam lock 210 (or coupling it to a cam screw that is coupled to a support surface) while the first portion/flange 213 of the cam lock 210 is located in the nesting section 124 of the mounting channel 120.
Referring to
The cam screw 250 includes a threaded portion 251, a thickened portion 252 adjacent to the threaded portion 251, a neck portion 253 adjacent to the threaded portion 252, and a head 254. In the exemplified embodiment, the threaded portion 251 forms a first portion 255 of the cam screw 250 and the thickened portion 252, the neck portion 253, and the head portion 254 collectively form a second portion 256 of the cam screw 250. The thickened portion 252 has a greater diameter than the threaded portion 251 to prevent the thickened portion 252 from entering into the internal cavity 272 of the anchor 270 when the cam screw 250 is being coupled to the support surface 299 that is already fitted with the anchor 270. This ensures that the head 254 is maintained at a distance from the support surface 299 in the fully installed state to facilitate coupling of the cam screw 250 to the cam lock 210.
In the exemplified embodiment, first a hole 298 is drilled into the support surface 299. Next, the anchor 270 is placed into the hole 298 until the flange 273 abuts the front surface of the support surface 299. Finally, the cam screw 250 is placed into the internal cavity 272 of the anchor 270 until the thickened portion 252 of the cam screw 250 abuts against the flange 273 of the anchor 270. Of course, as noted previously the anchor 270 can be omitted and the cam screw 250 can be coupled directly to the support surface 299 in alternative embodiments. Regardless, in its fully installed state shown in
As noted above, the surface mounting element 290 could take on other forms different from the cam screw 250. For example, the surface mounting element 290 could be a bracket that is coupled to the wall such that the bracket 290 has one or more protruding features that have a shape that is similar to a head and neck of a screw. This would ensure that the cam lock 210 is still capable of being coupled to the surface mounting element 290 in the same manner as described herein. Moreover, other substitutes for the cam screw 250 may also be used as has been described above (i.e., a nail, a traditional/conventional screw, or the like).
Referring now to
While the cam screws 250 are fixedly coupled to the support surface 299 such that they cannot be moved once they are secured to the support surface 299, the cam locks 210 can be slid within the mounting channel 120 in the direction of the axis B-B of the mounting channel 120 while remaining coupled to the article 100. Thus, there is no exact distance that must exist between the cam screws 250 when they are coupled to the support surface 299. The cam screws 250 should simply be placed in the support surface 299 level to each other (along a horizontal axis to ensure that the article 100 is hung in a level manner) without concern about the exact distance between the cam screws 250. This eliminates the need for templates or other external assistance devices when hanging bath storage or other household storage products.
Thus, if the cam screws 250 are relatively close together, then the cam locks 210 will be slid within the mounting channel 120 towards one another to make sure each cam lock 210 is aligned with one of the cam screws 250. If the cam screws 250 are relatively far apart, then the cam locks 210 will be slid within the mounting channel 120 away from one another to make sure each cam lock 210 is aligned with one of the cam screws 250. The only requirement is that the distance between the cam screws 250 cannot be greater than the length of the mounting channel 120 measured in the direction of the axis B-B.
It should be appreciated that although two of the cam locks 210 and two of the cam screws 250 are illustrated in the exemplified embodiment, more than two cam locks 210 and cam screws 250 can be used in other embodiments to provide a more secure attachment of the article 100 to the support surface 299.
As seen in
Referring to
The final installed state is perhaps best illustrated in
Referring to
The length of the mounting channel 120 measured along the channel axis B-B dictates the amount of movement that is possible, but in some embodiments, it may be between 1-10 inches, or more specifically between 1-8 inches, or more specifically between 1-6 inches, or more specifically between 1-4 inches, or more specifically between 1-3 inches, or more specifically between 2-3 inches. Furthermore, by using two cam locks 210 and cam screws 250 and coupling the cam screws 250 to the support surface 299 in a level manner, it can be ensured that the article 100 will be level when the cam locks 210 are coupled to the cam screws 250. Sliding the article 100 side-to-side will not change the level hanging of the article 100 on the support surface 299.
Referring to
In the exemplified embodiment the article 100 comprises a second mounting element (i.e., second mounting channel) 310 located on the bottom surface 110. Although described and illustrated herein as a channel, the second mounting element 310 could be a protuberance or the like in other embodiments similar to that which has been described above with regard to the first mounting element/channel 120. In the exemplified embodiment, the second mounting channel 310 is similar in structure to the mounting channel 120 in that it comprises first and second bracket members 311a, 311b that are spaced apart from one another to collectively define the mounting channel 310 between the first and second bracket members 311a, 311b. The details of the mounting channel 120, 120A, 120B are applicable to the mounting channel 310 and thus further details will not be provided herein for the structure mounting channel 310.
In the exemplified embodiment, the support bracket 300 comprises a first portion 301 and a second portion 302. The first portion 301 of the support bracket 300 is configured to be mounted to the support surface 299 and the second portion 302 of the support bracket 300 is configured to at least partially nest within the second mounting channel 310 on the bottom end 110 of the article 100. In the exemplified embodiment, the support bracket 300 is an S-shaped bracket having a first vertical section 303, a second vertical section 304, and a horizontal section 305 extending between the first and second vertical sections 301, 302. The first portion 301 of the support bracket 300 comprises the first vertical section 303 and the second portion 302 of the support bracket 300 comprises the second vertical section 302. Of course, other shaped brackets may be used, and the S-shape is only one exemplary embodiment.
In use, the second vertical section 304 of the support bracket 300 is inserted into the mounting channel 310 and the first vertical section 303 of the support bracket 300 abuts against the support surface 299. Next, screws 306 or other fasteners are inserted into elongated openings 307 that are formed into the first vertical section 303 of the support bracket 300 to secure the support bracket 300 to the support surface 299. Even when the support bracket 300 is secured to the support surface 299 and the second vertical section 304 is located within the mounting channel 310, the article 100 can slide side-to-side with the second vertical section 304 of the support bracket 300 remaining positioned within the mounting channel 310. Specifically, as the article 100 moves side-to-side along the support surface 299 as described above, the support bracket 300 remains in a fixed position on the support surface 299 while the article 100 moves relative to the support bracket 300, all with the second vertical section 304 of the support bracket 300 located within the mounting channel 310. It should be appreciated that the support bracket 300 provides added support for the article 100 in embodiments that it include it, but it may be omitted in some embodiments. The support bracket 300 holds the bottom end 110 of the article 100 close to the support surface 299 rather than permitting it to separate from the support surface 299 as would occur if the support bracket 300 were not used.
Referring now to
Specifically, in this embodiment the mounting member 401 of the article 400 comprises a mounting bracket 402 (L-shaped in the exemplified embodiment) having a vertical portion 403 extending upwardly from the top end of the article 400 and a horizontal portion 404 extending from the vertical portion 403 in a direction away from a front 405 of the article 400.
Furthermore, the hardware 450 comprises one or more wall brackets 451 and various fasteners including screws and anchors. Specifically, each of the wall brackets 451 comprises a vertical portion 452 and a pair of fingers 453a, 453b extending horizontally from the vertical portion 452 in a spaced apart manner. The fingers 453a, 453b are spaced apart by a gap 454 that is larger than the thickness of the horizontal portion 404 of the mounting bracket 402 of the mounting member 401 of the article 400. This enables the horizontal portion 404 of the mounting bracket 402 to be received within the gap 454 such that one of the fingers 453a is positioned adjacent a top surface of the horizontal portion 404 of the mounting bracket 402 and the other one of the fingers 453b is positioned adjacent a bottom surface of the horizontal portion 404 of the mounting bracket 402.
Although not illustrated, in certain embodiments each of the fingers 453a, 453b may include an aperture extending therethrough and the horizontal portion 404 of the mounting bracket 402 may include a plurality of apertures extending therethrough in a spaced apart manner along the length of the horizontal portion 404 of the mounting bracket 402. Thus, the fingers 453a, 453b may be located along the horizontal portion 404 of the mounting bracket 402 so that the apertures in the fingers 453a, 453b are aligned with one of the apertures in the horizontal portion 404 of the mounting bracket 402. Then, a fastener such as one or more screws 470 may be inserted through the aligned apertures to secure the wall brackets 451 to the mounting bracket 402.
The installation of the article 400 on a support surface 399 using the mounting bracket 402 and the hardware 450 will be described. First, referring to
Next, as illustrated in
In this embodiment, the article 400 may be slid side-to-side along the support surface 399 while the horizontal portion 404 of the mounting bracket 402 is located within the gap 454 of the wall bracket 451. However, once the hardware 470 secures the mounting bracket 402 to the wall bracket 451, the article 400 can no longer be moved along the support surface 399. If there is a desire to move the article 400 horizontally along the support surface 399, a user would merely need to remove the hardware 470, move the article 400 as desired, and then reattach the hardware 470 in the manner shown and described herein. The wall brackets 451 would not need to be moved to accomplish such horizontal movement of the article 400 along the support surface 399. Furthermore, in some embodiments the hardware 470 need not be used and the article 400 may be hung from the support surface 399 merely by the engagement between the mounting bracket 402 and the wall brackets 451 without physically coupling those components together with hardware.
Referring to
The present invention results in the exposed side walls of the cabinet 500 being aesthetically pleasing to enhance the aesthetic of the cabinet 500 as viewed by an individual. Specifically, cabinets of the type described herein have holes in their sidewalls for coupling shelf supports to the cabinet. The holes in the sidewalls are exposed when the cabinet 500 is surface mounted onto a wall. The present invention hides the holes in the sidewalls by forming a double-walled structure such that the outermost wall that is exposed while the cabinet 500 is surface mounted on a wall does not have any holes therein. The storage cabinet 500 may be formed out of a plastic material via injection molding in some embodiments, although other materials and manufacturing techniques are also possible in accordance with other embodiments of the invention.
The cabinet 500 extends from a bottom end 599 to a top end 598 along an axis E-E. The cabinet 500 comprises a housing 501 and a door 550 coupled to the housing 501. The housing 501 comprises a rear wall 502 that forms a rear surface 540 of the housing 501 and a plurality of sidewalls 503 extending from the rear wall 502 in a direction opposite the rear surface 540. The rear wall 502 and the plurality of sidewalls 503 collectively define a cavity 504 having an opening 505. In the exemplified embodiment, the cavity 504 of the housing 501 has a square or rectangular shape. Of course, the invention is not to be so limited and the cavity 504 may have any polygonal shape or may be circular in alternative embodiments. The cabinet 500 comprises a front wall 513 that surrounds the opening 505, the front wall forming a front surface 541 of the housing 501. The door 550 of the cabinet 500 encloses the opening 505 and is coupled to the housing 501, and more specifically to the front wall 513 of the housing 501, via one or more hinges 512. The door 550 is configured to be altered between an open state whereby the opening 505 is exposed (
The plurality of sidewalls 503 comprise a top wall 506, a bottom wall 507 opposite the top wall 506, a first inner sidewall 508, and a second inner sidewall 509 opposite the first inner sidewall 508. Inner surfaces of the top wall 506, the bottom wall 507, the first inner sidewall 508, the second inner sidewall 509, and a front surface of the rear wall 502 collectively define the cavity 504. The first inner sidewall 508 comprises a plurality of openings 510 and the second inner sidewall 509 comprises a plurality of openings 511. In the exemplified embodiment, there are a plurality of pairs of the openings 510, 511 arranged at different vertical locations along the first and second inner sidewalls 508, 509. The openings 510 on the first inner sidewall 508 are aligned with the openings 511 on the second inner sidewall 509.
The openings 510, 511 of the first and second inner sidewalls 508, 509 are configured to receive connection elements 561 of shelf supports 560 to couple the shelf supports 560 to the first and second inner sidewalls 508, 509. The shelf supports 560 support one or more shelves 580 between the first and second inner sidewalls 508, 509 of the housing 501. The shelves 580 are oriented horizontally within the cavity 504 between the first and second inner sidewalls 508, 509 and are configured to hold or otherwise support items that are stored in the cabinet 500. The details of the shelf supports 560 and the shelves 580 will be provided below with reference to
Referring to
Each of the first and second inner and outer sidewalls 508, 509, 514, 514 extend between the top and bottom walls 506, 507, and thus each of the first and second inner and outer sidewalls 508, 509, 514, 515 has the same length measured in a direction between the top and bottom walls 506, 507 (i.e., in a direction parallel to the longitudinal axis E-E of the cabinet 500). More specifically, the top and bottom walls 506, 507 extend beyond the first and second inner sidewalls 508, 509 in a direction transverse to the longitudinal axis E-E so that the top and bottom walls 506, 507 are connected directly to opposite ends of the first and second outer sidewalls 514, 515.
The first inner sidewall 508 has an inner surface 516 facing the cavity 504 and an opposite outer surface 517. The second inner sidewall 509 has an inner surface 518 facing the cavity 504 and an opposite outer surface 519. The first outer sidewall 514 has an inner surface 520 facing the outer surface 517 of the first inner sidewall 508 and an opposite outer surface 521 that is exposed when the cabinet 500 is surface mounted on a support surface. The second outer sidewall 515 has an inner surface 522 facing the outer surface 519 of the second inner sidewall 509 and an opposite outer surface 523 that is exposed when the cabinet 500 is surface mounted on a support surface. The outer surface 517 of the first inner sidewall 508 is concealed by the first outer sidewall 514 and the outer surface 519 of the second inner sidewall 509 is concealed by the second outer sidewall 515.
The outer surface 517 of the first inner sidewall 508 is spaced apart from the inner surface 520 of the first outer sidewall 514 by a first gap 524. The first gap 524 exists along the entire length of the first inner and first outer sidewalls 508, 514 (with the length of the first inner and outer sidewalls 508, 514 being measured in a direction parallel to the longitudinal axis E-E of the housing 501). The outer surface 519 of the second outer sidewall 509 is spaced apart from the inner surface 522 of the second outer sidewall 514 by a second gap 525. The second gap 525 exists along the entire length of the second inner and second outer sidewalls 509, 515 (with the length of the second inner and outer sidewalls 509, 515 being measured in a direction parallel to the longitudinal axis E-E of the housing 501). The first gap 524 has a first width W1 measured in a direction transverse to the longitudinal axis E-E and the second gap 525 has a second width W2 measured in a direction transverse to the longitudinal axis E-E. In the exemplified embodiment, the first and second widths W1, W2 are the same. Furthermore, in the exemplified embodiment each of the first and second widths W1, W2 is constant along the entirety of the length of the walls 508, 509, 514, 515 such that the first and second widths W1, W2 are the same irrespective of the axial location along the first and second gaps 524, 525 that the first and second widths W1, W2 are measured. As seen in
Furthermore, a first plurality of ribs 526 are located in the first gap 524 and extend between the inner surface 520 of the first outer sidewall 514 and the outer surface 517 of the first inner sidewall 508. The first plurality of ribs 526 are oriented substantially horizontally and are spaced apart vertically. A second plurality of ribs 527 are located in the second gap 525 and extend between the inner surface 522 of the second outer sidewall 515 and the outer surface 519 of the second inner sidewall 509. The second plurality of ribs 527 are substantially horizontally oriented and are spaced apart vertically. The first and second pluralities of ribs 526, 527 provide structural integrity to the cabinet 500.
As best seen in
A first cavity 530 is formed by the gap 524 between the first inner and outer sidewalls 508, 514 and a second cavity 531 is formed by the gap 525 between the second inner and outer sidewalls 509, 515. Specifically, the first cavity 530 is defined by the outer surface 517 of the first inner sidewall 508, the inner surface 520 of the first outer sidewall 514, the portion 536 of the top wall 506 that extends between the first inner and first outer sidewalls 508, 514, the portion 537 of the bottom wall 507 that extends between the first inner and first outer sidewalls 508, 514, and a portion of the front wall 513 that extends between the first inner and first outer sidewalls 508, 514. Similarly, the second cavity 531 is defined by the outer surface 519 of the second inner sidewall 509, the inner surface 522 of the second outer sidewall 515, the portion 538 of the top wall 506 that extends between the second inner and second outer sidewalls 509, 515, the portion 539 of the bottom wall 507 that extends between the second inner and second outer sidewalls 509, 515, and a portion of the front wall 513 that extends between the second inner and second outer sidewalls 509, 515. In the exemplified embodiment, the first and second channels 530, 531 are in the shape of rectangles that are elongated in a direction parallel to the longitudinal axis E-E.
Because the first and second outer sidewalls 514, 515 are not connected to the rear wall 502 in the exemplified embodiment, the first cavity 530 has a first opening 532 on the rear surface 540 of the housing 501 and the second cavity 531 has a second opening 533 on the rear surface 540 of the housing 501. In the exemplified embodiment, the openings 510 in the first inner sidewall 508 and the opening 532 on the rear surface 540 of the housing 501 are the only openings into the first cavity 530. Similarly, the openings 511 in the second inner sidewall 509 and the opening 533 on the rear surface 540 of the housing 501 are the only openings into the second cavity 531.
Turning again to
When the cabinet 500 is surface mounted to a support surface, the rear surface 540 of the housing 101 abuts against the support surface. Thus, the openings 532, 533 into the channels 530, 531 are also abutted directly against the support surface. As a result, when the cabinet 500 is surface mounted on a support surface, the first and second inner sidewalls 508, 509 cannot be seen at all because they are entirely concealed by the first and second outer sidewalls 514, 515. Thus, the structure of the cabinet 500 creates a desired aesthetic. In certain embodiments, the first and second outer sidewalls 514, 515 do not have any holes or other non-aesthetically pleasing features. Of course, the outer surfaces of the first and second outer sidewalls 514, 515 may include a desired design or topography for aesthetic purposes.
In the exemplified embodiment, the housing 501 has a square shape such that each of the sidewalls is linear in only one direction. However, the invention is not to be so limited in all embodiments and the housing 501 may be other shapes including circular, triangular, hexagonal octagonal, or the like. Regardless of the shape of the housing 501, the sidewalls of the housing 501 may be dual-walled such that inner sidewalls that have openings for receiving shelf supports are concealed or otherwise covered by outer sidewalls that are spaced apart from the inner sidewalls. Thus, it should be appreciated by persons skilled in the art that the cabinet 500 can be formed with many different shapes while still implementing the teachings set forth herein.
Referring to
The connection elements 561 of the shelf support 560 extend from an upper portion of the vertical wall 562 of the main body 564. Specifically, the connection elements 561 in the exemplified embodiment are L-shaped brackets comprising a first portion 565 extending horizontally from the vertical wall 562 in a direction opposite the horizontal wall 563 of the main body 564 and a second portion 566 extending vertically from the first portion 565 in a direction away from the vertical wall 562 of the body 564. In the exemplified embodiment, the first portion 565 of the connection elements 561 is coplanar with the horizontal wall 563 of the main body 564.
As noted above, the horizontal wall 563 of the main body 564 forms a ledge that supports one of the shelves 580. When the shelf supports 560 are coupled to the housing 501, the horizontal wall or ledge 563 of the shelf supports 560 extends into the cavity 504 of the housing 501 to support the shelves 580 thereon. The horizontal wall 563 comprises a top surface 567 and a bottom surface 568 opposite the top surface 567. When installed, the shelf 580 rests atop and in direct surface contact with the top surface 567 of the horizontal wall 563. The horizontal wall 563 extends from the vertical wall 562 to a distal edge 569. Furthermore, the horizontal wall 563 is elongated from a first edge 570 to a second edge 571 along an axis F-F.
The shelf support 560 comprises an engagement feature 572 located on the bottom surface 578 of the horizontal wall/ledge 563. In the exemplified embodiment, the engagement feature 572 is a protuberance extending from the bottom surface 578 of the horizontal wall 563. However, the invention is not to be so limited and the engagement feature 572 can take on other forms in other embodiments, so long as it is configured to mate with an engagement feature of the shelf, as described in more detail below with particular reference to
In the exemplified embodiment, the first and second protuberances 572a, 572b are located along the bottom surface 568 of the horizontal wall 563 so as to be spaced apart from the distal edge 569 and spaced apart from an inner surface 573 of the vertical wall 562. Furthermore, the first and second protuberances 572a, 572b are elongated in a direction of the axis F-F. The first protuberance 572a extends from the first edge 570 a short distance towards the second edge 571, an end face of the first protuberance 572a being flush with the first edge 570. The second protuberance 572b extends from the second edge 571 a short distance towards the first edge 570, an end face of the second protuberance 572b being flush with the second edge 571. In the exemplified embodiment, the first and second protuberances 572a, 572b are spaced apart from one another, but in other embodiments they may be connected to form a single protuberance extending along the bottom surface 578 of the horizontal wall 563. In the exemplified embodiment, each of the first and second protuberances 572a, 572b are cylindrical or conical-shaped and elongated in the direction of the axis F-F as noted above. Thus, the first and second protuberances 572a, 572b have curved, and specifically convex, outer surfaces in the exemplified embodiment. As will be discussed further below, the first and second protuberances 572a, 572b assist with alignment between the shelf 580 and the shelf support 560.
Referring to
Furthermore, the shelf 580 comprises a first tab 590 and a second tab 591. The first and second tabs 590, 591 protrude from the rear surface 589 of the concealment wall 586 in a direction towards the rear edge 585 of the horizontal support member 581. In the exemplified embodiment, the first and second tabs 590, 591 are located below the bottom surface 583 of the horizontal support member 581 so that the first and second tabs 590, 591 are entirely spaced apart from the bottom surface 583 of the horizontal support member 581. Specifically, the first tab 590 is spaced from the bottom surface 583 of the horizontal support member 581 by a first gap G1 and the second tab 591 is spaced from the bottom surface 583 of the horizontal support member 581 by a second gap G2. Thus, a first receiving slot 612 is formed between the bottom surface 583 of the shelf 580 and the first tab 590 and a second receiving slot 613 is formed between the bottom surface 583 of the shelf 580 and the second tab 591.
In the exemplified embodiment, the first and second tabs 590, 591 are arcuate shaped tabs. Thus, in the exemplified embodiment, the first tab 590 comprises a concave inner surface 592 that defines a first notch 593 and the second tab 591 comprises a concave inner surface 594 that defines a second notch 595. The concave inner surfaces 592, 594 of the first and second tabs 590, 591 face the bottom surface 583 of the horizontal support member 581. The first and second notches 593, 595 are configured to receive one of the engagement features 572 of one of the shelf supports 560 when the shelf 580 is resting on the shelf supports 560 as described herein below. Of course, the first and second tabs 590, 591 need not be arcuate in all embodiments and in other embodiments they may take on other shapes while still having the first and second notches 593, 595. For example, the first and second tabs 590, 591 could be square-shaped or the like while defining a square-shaped notch. However, so long as the notch is configured to interact/mate with the engagement feature 572 on the shelf support 560, the exact shape of the notch is not to be limiting of the present invention.
The shelf 580 further comprises a first guide rib 600 adjacent to the first tab 590 and a second guide rib 601 adjacent to the second tab 591. The first tab 590 is located between the first guide rib 600 and the first lateral edge 610 of the shelf 580 and the second tab 591 is located between the second guide rib 601 and a second lateral edge 611 of the shelf 580. In the exemplified embodiment, there is no space between the first guide rib 600 and the first tab 590 and there is no space between the second guide rib 601 and the second tab 591. Stated another way, the first guide rib 600 is coupled directly to the first tab 590 and the second guide rib 601 is coupled directly to the second tab 591 (best shown in
The first and second guide ribs 600, 601 are connected directly to the rear surface 589 of the concealment wall 586 and to the bottom surface 583 of the horizontal support member 581. Thus, unlike the tabs 590, 591, the first and second guide ribs 600, 601 are not spaced apart from the bottom surface 583 of the horizontal support member 581. The first guide rib 600 comprises a first linear portion 602 extending from the rear surface 589 of the concealment wall 586 and a second linear portion 603 extending from the first linear portion 602 to a terminal end. The second guide rib 601 comprises a first linear portion 604 extending from the rear surface 589 of the concealment wall 586 and a second linear portion 605 extending from the first linear portion 605 to a terminal end. The first and second linear portions 602, 603 of the first guide rib 600 are oriented at an obtuse angle relative to one another and the first and second linear portions 604, 605 of the second guide rib 601 are oriented at an obtuse angle relative to one another. The second linear portions 603, 605 of the first and second guide ribs 600, 601 converge towards one another as they extend from the first linear portions 602, 604 of the first and second guide ribs 600, 601 respectively. Thus, the second linear portions 603, 605 extend in a direction away from the lateral edge of the shelf 580 that they are positioned closest to. The first and second guide ribs 600, 601 assist in guiding the protuberances 572a, 572b of the shelf supports 560 into the receiving channels 593, 595 of the tabs 590, 591.
The shelf 580 also comprises an elongated strengthening rib 615 extending from the bottom surface 583 of the shelf 580. The elongated strengthening rib 615 has a first end 616 and a second end 617 opposite the first end 616. In the exemplified embodiment, the first tab 590 is located between the first end 616 of the elongated strengthening rib 615 and the first lateral edge 610 of the shelf 580 and the second tab 591 is located between the second end 617 of the elongated strengthening rib 615 and the second lateral edge 611 of the shelf 580. Thus, the elongated strengthening rib 615 does not extend across the entirety of the length of the shelf 580 measured between the first and second lateral edges 610, 611 of the shelf 580. Rather, the elongated strengthening rib 615 terminates short of the first and second lateral edges 610, 611 of the shelf 580 to facilitate ease of installation as discussed below.
Next, one of the shelves 580 is slidably inserted into the cavity 504 of the housing 501 by resting the bottom surface 583 of the horizontal support member 581 of the shelf 580 on the top surface 567 of the horizontal wall or ledge 563 of two of the shelf supports 560 on the opposing sidewalls 508, 509. Next, the shelf 580 is slid into the cavity 504 while the bottom surface 583 of the horizontal support member 581 remains in sliding contact with the top surface 567 of the horizontal wall or ledge 563. This is possible in part because the elongated strengthening rib 615 does not extend the full length of the shelf 580, thereby leaving space for the shelf supports 560 to pass between the elongated strengthening rib 615 and the opposing lateral side edges 610, 612 of the shelf 580 during installation of the shelf 580.
As the shelf 580 is slid into the cavity 504, portions of the horizontal wall or ledge 563 that comprises the engagement features 572 extend into the first and second receiving slots 612, 613 defined between the first and second tabs 590, 591 and the bottom surface 583 of the shelf 580. Simultaneously, the protuberances 572a, 572b of the shelf supports 560 are guided into the first and second notches 593, 595 of the tabs 590, 591. When the shelf 580 is fully installed in the cavity 504, one of the protuberances 572a, 572b of each shelf support 560 on which the shelf 580 is positioned is located within the notch 583, 585 of one of the tabs 590, 591 of the shelf 580. Furthermore, a portion of the horizontal wall or ledge 563 of the shelf support 560 is located within the gap between the tabs 590, 591 and the bottom surface 583 of the horizontal support member 581 of the shelf 580 (i.e., within one of the receiving slots 612, 613). This locks the shelf 580 in place within the cavity 504 so that it cannot be readily moved side-to-side or up-down within the cavity 504.
In the exemplified embodiment, the shelf 580 can be readily removed from the cavity 504 by sliding the shelf 580 in the opposite direction out of the cavity 504. However, in other embodiments the shelf 580 and shelf supports 560 may include additional locking features, such as an indent/detent that interact/mate with one another when the shelf 580 is fully installed in the cavity 504. For example, an indent protruding from the bottom surface 583 of the shelf 580 may interact with a detent in the shelf support 560 (or vice versa) so that an action in addition to mere sliding is needed to remove the shelf 580 from the cavity 504.
In the exemplified embodiment, the first and second tabs 590, 591 are C-shaped. Although described herein as being arcuate and C-shaped, the first and second tabs 590, 591 need not be arcuate in all embodiments. In other embodiments, the tabs 590, 591 may be flat plates that are spaced apart from the bottom surface 583 of the horizontal support member 581 of the shelf 580 so that during sliding of the shelf 580 onto the shelf support 560, the horizontal wall or ledge 563 of the shelf support 560 nests in the gap or space between the protrusions 590, 591 and the bottom surface 583 of the horizontal support member 581 of the shelf 580. Along the same lines, in some embodiments the shelf supports 560 may not have protuberances 572a, 572b, but simply trapping the horizontal wall or ledge 563 of the shelf supports 560 within the space between the protrusions 590, 591 and the bottom surface 583 of the horizontal support member 581 is sufficient to securely couple the shelves 580 to the shelf supports 560.
Referring to
The door 702 may be altered between an open state (shown in
The housing 701 extends from a bottom end 703 to a top end 704 along an axis G-G. The housing 701 comprises a rear wall 705 and a plurality of sidewalls 706 that collectively define the cavity 707, which has an opening 708 that can be enclosed by the door 702 when the door 702 is in the closed state. In the exemplified embodiment the housing 701 has a square or rectangular shape and thus the plurality of sidewalls 706 comprises a top wall 709, a bottom wall 710, a first sidewall 711, and a second sidewall 712 opposite the first sidewall 711. However, the invention is not to be so limited in all embodiments and the housing 701 may take on any desired shape and thus the plurality of sidewalls 706 may include more or less sidewalls than indicated and shown in the drawings.
In the exemplified embodiment, the first sidewall 711 comprises a plurality of openings 713 and the second sidewall 712 comprises a plurality of openings 714 that are aligned with the openings 713 in the first sidewall 711. The openings 713, 714 are configured to receive portions of the support members 720 to facilitate coupling of the support members 720 to the first and second sidewalls 711, 712 of the housing 701.
As noted above, in the exemplified embodiment there are three different storage receptacles 780, 781, 782 slidably mounted to the support rod 750. Specifically, the first storage receptacle 780 comprises a drawer and a shelf, the second storage receptacle 781 has a plurality of distinct compartments accessible through openings in a lid, and the third storage receptacle 782 has two separate chambers for storing different items. Of course, the specific configuration and arrangement of the storage receptacles 780, 781, 782 is not to be limiting of the invention in all embodiments. The storage receptacles 780, 781, 782 may take on other structural forms different than that shown in the exemplified embodiment. The purpose of the storage receptacles 780, 781, 782 is to hold and store items within the cavity 704 of the cabinet 700. Thus, the storage receptacles 780, 781, 782 may be designed and specifically tailored to store different types and sizes of items. In the exemplified embodiment and by way of example only, the first storage receptacle 780 may be best suited for storing hair clips or other small items, the second storage receptacle 780 may be best suited for storing items with a handle, such as a toothbrush, make-up applicator, hairbrush, Q-tips, or the like, and the third storage receptacle 782 may be best suited for storing toothpaste tubes, deodorant, or the like. The storage receptacles 780, 781, 782 may be formed of a transparent plastic material, or they may be formed of a non-transparent plastic material, or they may be formed of a material other than plastic such as wood, metal, or the like.
Referring to
In the exemplified embodiment, the support members 720 comprise a first wall 721 and a second wall 722 extending perpendicular from the first wall 721. Specifically, the first wall 721 comprises a first surface 723 and a second surface 724 opposite the first surface 723. In the exemplified embodiment, the second wall 722 protrudes from the first surface 723 of the first wall 721. When coupled to the housing 701, the first wall 721 is adjacent to (and possibly in contact with) one of the first and second sidewalls 711, 712 and the second wall 722 extends into the cavity 707 of the housing 701. Of course, it is possible in other embodiments for the first wall 721 to be omitted and for the support member 720 to still function in the manner described herein.
In the exemplified embodiment, the support member 720 comprises a first protrusion 725 and a second protrusion 726 extending from the second surface 724 of the first wall 721. In the exemplified embodiment, the first protrusion 725 has a square-shaped cross-sectional profile and the second protrusion 726 has a circular shaped cross-sectional profile. However, the invention is not intended to be limited by this and both of the first and second protrusions 725, 726 may have the same shape, such as both having square or both having circular (or other) cross-sectional profiles. The first and second protrusions 725, 726 are configured to be inserted into the openings 713, 714 in the sidewalls 711, 712 of the housing 701 to couple the support member 720 to the housing 701. Generally, the first and second protrusions 725, 726 mate/interact with the openings 713, 714 via a friction fit, but other types of coupling are possible (threaded engagement, use of nuts or bolts, or the like). In other embodiments, the first and second protuberances 725, 726 could be hooks or brackets such as those that have been described above particularly with reference to
The support member 720 also comprises a receiving slot 727. In some embodiments, the support member 720 need only have a structure that facilitates coupling of the support member 720 to the housing 701 and a receiving cavity that enables the support member 720 to support the support rod 750 as discussed further herein below. Thus, the support member 720 can be significantly reduced in size without affecting its functionality as described herein.
In the exemplified embodiment, the receiving slot 727 is defined by a first slot wall 728, a second slot wall 729 that is spaced apart from the first slot wall 728, a bottom slot wall 730 that extends between the first and second slot walls 728, 729 and forms a floor 739 of the receiving slot 727, and a portion of the first wall 721 that extends between the first and second slot walls 728, 729. Each of the first and second slot walls 728, 729 extends from the first surface 723 of the first wall 721 as well as from a bottom surface 733 of the second wall 722. The bottom slot wall 730 extends from the front surface 723 of the first wall 721 and is spaced apart from the second wall 722. The receiving slot 727 comprises an open top end 731 and an open side 732.
The first slot wall 728, the second slot wall 729, and the bottom slot wall 730 collectively define a U-shaped structure designed to receive the support rod 750 therein. In some embodiments the support member 720 may comprise only the first slot wall 728, the second slot wall 729, the bottom slot wall 730, and the portion of the first wall 721 that extends between the first and second slot walls 728, 729. In such an embodiment, one of the connection protrusions 725, 726 may extend from the rear surface 724 of the portion of the first wall 721 to couple the support member 720 to the housing 701. Thus, in some embodiments the full structure of the support member 720 is not needed to achieve the function described herein.
Moreover, it should be noted that the top surface of the second wall 722, which protrudes from the inner surface of the sidewall 711, 712 of the housing 701 when the support member 720 is coupled to the housing 702, is a flat, planar surface. Thus, in situations where the support member 720 is not supporting s support rod 750, a shelf may be supported by the top surfaces of the second walls 722 of the support members 720. Moreover, it may be possible to support a shelf by the top surface of the second walls 722 of the support members 720 even when the support members 720 are supporting a support rod 750. For example, the thickness of the second wall 722 could be increased to ensure that the top surface of the second wall 722 is above a top end of any receptacle being supported by the support rod 750 to ensure there is no interference between the receptacles and the shelf.
Referring to
In the exemplified embodiment, the support rod 750 is a metal rod. However, the invention is not to be so limited and the support rod 750 may be formed of any material, preferably rigid material, such as hard plastic, wood, or the like. The support rod 750 should be rigid so that it can support the weight of the storage receptacles 780, 781, 782 and any items stored therein without significant bending of the support rod 750. The support rod 750 extends from a first end 751 to a second end 752 along an axis H-H. When supported in the cavity 707, the axis H-H of the support rod 750 is perpendicular to the axis G-G of the housing 701. In the exemplified embodiment, the support rod 750 has a rectangular transverse cross-sectional shape. However, the invention is not to be so limited and the support rod 750 may have a circular, triangular, or other shaped transverse cross-sectional profile without affecting its functionality. Thus, the exact transverse cross-sectional shape of the support rod 750 is not to be limiting of the present invention in all embodiments. The support rod 750 must merely be elongated and configured to slidably support the storage receptacles 780, 781, 782 as described herein.
Referring to
Although in the exemplified embodiment the support rod 750 is a separate component from the first and second support members 720, the invention is not to be so limited. In other embodiments, the support rod 750 may be integral with the first and second support members 720. Alternatively, the support rod 750 may include connection elements that facilitate coupling of the support rod 750 to the first and second sidewalls 711, 712 of the housing 701 directly so that the first and second support members 720 may be omitted.
Returning to the exemplified embodiment, when the support rod 750 is coupled to the support members 720 on the opposing sidewalls 711, 712, the support rod 750 extends transversely across the cavity 707 from the first sidewall 711 to the second sidewall 712. Due to the receiving slots 727 of the support members 720 being located adjacent the rear wall 705 of the housing 701 as discussed above, the support rod 750 is located in a rear portion of the cavity 707 adjacent to the rear wall 705. However, as best seen in
Referring to
Although the hook-like mounting element is described in the exemplified embodiment, the mounting element 785 could take on other structural forms while still facilitating a sliding coupling between the storage receptacle 782 and the support rod 750. For example, the support rod 750 could have an elongated channel on its major surface that faces away from the rear wall 705 and the mounting element 785 could be a structure that fits within the elongated channel to couple the mounting element 785 to the support rod 750 while permitting sliding of the mounting element 785 and the storage receptacle 782 relative to the support rod 750. For example, the mounting element 785 and the channel could be an “I” shaped cross-section to facilitate the coupling, or the mounting element 785 and the channel could fit together in the manner of a dovetail joint. The mounting element 785 could also be a clamp or the like that is capable of mating, preferably in a slidable manner, with the support rod 750. In such a situation, the clamp could include a locking feature such as a tightening knob that can create a sufficiently tight fit between the receptacle 782 and the support rod 750 that the storage receptacle 782 is locked in position and can no longer slide along the support rod 750. Thus, variations in the manner of coupling the storage receptacle 782 to the support rod 750 are possible within the scope of the invention described herein. Generally, the storage receptacle 782 should be detachably mountable to the support rod 750 so that when the storage receptacle 782 is mounted to (or coupled to) the support rod 750, the storage receptacle 782 can slide along the storage rod 750 while remaining mounted to the support rod 750. The cross-sectional shapes of the storage rod 750 and the gap G4 could be modified while still ensuring couplability and slidability therebetween.
In the exemplified embodiment, the storage receptacle 782 is coupled to the support rod 750 by moving the storage receptacle 782 into the cavity 707 and then lowering the storage receptacle 782 so that the mounting element 785 engages the support rod 750. More specifically, as the storage receptacle 782 is lowered, the support rod 750 enters into the gap G4 between the second portion 787 of the mounting element 785 and the rear surface 784 of the storage receptacle 782. The thickness of the support rod 750 is less than the width of the gap G4 so that the thickness of the support rod 750 can fit entirely within the gap G4. When the mounting element 785 is coupled to the support rod 750, the first portion 786 of the mounting element 785 rests atop of a top surface 760 of the support rod 750 and the second portion 787 of the mounting element 785 is positioned within the gap G3 between the support rod 750 and the rear wall 705 of the housing 701.
As shown with arrows and ghost lines in
As noted above, in the exemplified embodiment the mounting element 785 is located at a top end of the rear surface 784 of the storage receptacle 782. As a result, when the storage receptacle 782 is mounted to the support rod 750 as described herein, the storage receptacle 782 will have a tendency for its bottom end to pull/angle towards the rear wall 705 of the housing. In that regard, the storage receptacle 782 may also comprise one or more leveling protrusions 790 extending from the rear surface 784 of the storage receptacle 782 at or adjacent to a bottom end or portion of the rear surface 784. Of course, the leveling protrusion 790 may be located higher up along the rear surface 784 closer to the top end while still performing its function. Thus, the exact location on the leveling protrusion 790 on the rear surface 784 is not to be limiting of the present invention in all embodiments. Furthermore, in some embodiments the leveling protrusion 790 may be altogether omitted.
The one or more leveling protrusions 790 are structural features that protrude from the rear surface 784 of the receptacles 780, 781, 782. There may be two leveling protrusions 790 such that one leveling protrusion 790 is adjacent to each opposing sidewall of the receptacles 780, 781, 782, there may be more than two leveling protrusions 790, or there may be a single leveling feature such as a protrusion centered along the rear surface 784 or an elongated protrusion that extends across the width of the rear surface 784.
When included, the leveling protrusion 790 ensures that the storage receptacle 782 remains level as it is coupled to and slides along the support rod 750. Specifically, because the storage receptacle 782 is only coupled to the support rod 750 at its top end via the mounting element 785, the storage receptacle 782 might tend to pivot so that its bottom end moves closer to the rear wall 705 of the housing 701 when items are stored in the storage receptacle 782. The leveling protrusion 790 prevents this pivoting of the storage receptacle 782 and maintains the desired orientation of the storage receptacle 782 within the cavity 707 of the housing 701. Specifically, the leveling protrusion 790 contacts the rear wall 705 of the housing 701 when the receptacle 780, 781, 782 is mounted to the support rod 750, thereby keeping the rear wall 784 of the storage receptacle 782 spaced apart from the rear wall 705 of the housing 701 and keeping the storage receptacle 782 level within the cavity 707.
Referring to
The cabinet 800 generally comprises a housing 801 that defines a cavity 807 and a storage system 899 coupled to the housing 801 and located within the cavity 807. Of course, the cabinet 800 may also include shelves, although such shelves are not depicted here. The storage system 899 comprises two support members 820 that are identical to the support members 720 described above, a support rod 850 that is identical to the support rod 750 described above, and three storage receptacles 860, 870, 880. The three storage receptacles 860, 870, 880 are structurally different than the storage receptacles 780, 781, 782 described above. In fact, the difference among the storage receptacles is the only difference between the cabinet 800 and the cabinet 700. The storage receptacles 860, 870, 880 will be described herein below.
Turning to
Turning to
Referring to
Referring to
Referring first to
Each of the storage receptacles 920, 921, 922 comprises a mounting element 924 and one or more leveling protrusions 929, and the descriptions of those features above is applicable here. That is, the mounting elements 924 are configured to mount the storage receptacles 920, 921, 922 to the support member 910 and the leveling protrusions 929 are configured to abut the support surface (e.g., wall) when the storage receptacles 920, 921, 922 are mounted to the support member 910 to maintain the storage receptacles 920, 921, 922 at a desired level orientation. The mounting elements 924 and leveling protrusions 929 will be described in greater detail below with reference to
Referring to
The support member 910 comprises a bottom surface 914, a top surface 915, and first and second side surfaces 916, 917. The support member 910 is elongated along an axis that extends from the first side surface 916 to the second side surface 917. The support member 910 comprises an elongated groove 905 that extends from the top surface 915 downward to a floor 916 and from the rear surface 912 to a sidewall 907. Thus, the floor 906 and the sidewall 907 collectively define the bounds of the elongated groove 905. Due to the elongated groove 905, a top portion 918 of the support member 910 has a thickness which is less than a thickness of the remainder of the support member 910. That is, the top portion 918 of the support member 910 located between the floor 906 of the elongated groove 905 and the top surface 915 of the support member 910 has a reduced thickness when compared to the thickness of the remainder of the support member 910.
In the exemplified embodiment, the elongated groove 905 is open at both of the top surface 915 and the rear surface 913 of the support member 910. That is, the elongated groove 905 extends to both the top surface 915 and to the rear surface 913 of the support member 910. However, in alternative embodiments the elongated groove 905 may be positioned inward of the rear surface 913 so that the elongated groove 905 does not extend all the wall to the rear surface 913. In such an embodiment, the elongated groove 905 would be bounded by two sidewalls and a floor. In such an embodiment, the mounting element 924 of the storage receptacle 920 would still be received within the elongated groove 905 for slidably mounting the storage receptacle 920 to the support member 910 in much the same manner as described herein.
When the support member 910 is mounted to the support surface 999, the rear surface 912 of the support member 910 abuts against the support surface 999. However, due to the existence of the elongated groove 905, the sidewall 907 that bounds the elongated groove 905 is spaced from the support surface 999 by a gap G5. Moreover, because the elongated groove 905 extends to the top surface 915 of the support member 910, the mounting elements 924 of the storage receptacles 920 are able to pass into and nest within the elongated groove 905.
In particular, and as best shown in
As shown in
As noted above, when the storage receptacles are mounted on the support member 910, the leveling protrusions 929 may be in contact with the support surface 999. In particular, the leveling protrusions 929 are located along a portion of the storage receptacle 920 that is below the bottom end 914 of the support member 910. Thus, the leveling protrusions 929 do not contact the support member 910 in the exemplified embodiment, but instead come into direct contact with the support surface or wall 999. The leveling protrusions 929 may facilitate maintaining the storage receptacle 920 in a desired orientation that is optimal for its use and purpose. In the exemplified embodiment, the leveling protrusion 929 has a greater length as measured from the rear surface of the storage receptacle 920 to a distal end of the leveling protrusion 929 than the mounting element 924 as measured from the rear surface of the storage receptacle 920 to a distal end of the leveling protrusion 929. This allows the leveling protrusion 929 to contact the support surface 999 despite the mounting element 924 not contacting the support surface 999.
It should be noted that in some embodiments, the storage receptacles described herein may be configured for interchangeable use either within one of the cabinets or with a support member that is mounted on a support surface such as a wall. Thus, a user may have a storage system such as the storage system 799 mounted within a cabinet and the storage system 900 mounted on a wall. The user will be able to use any of the storage receptacles described herein or any other storage receptacles later developed with either one of the storage systems 799, 900. Thus, the storage receptacle 920 may originally be located within a cabinet, and a user may later decide it better suits their needs when used with the storage system 900. Thus, the user can remove the storage receptacle 920 from the cabinet and instead mount it on the support member 910 which is mounted to a wall. This is true of any of the storage receptacles described herein and the hook 923 and any other apparatus or component which may be mounted to any of the support members or rods described herein.
Referring to
The first end cap 930 comprises a body portion 931 having an outer surface 932 and an inner surface 933 and a nesting protrusion 934 protruding from the inner surface 933. The body portion 931 has a bottom edge 934, a top edge 936, a first side edge 937, and a second side edge 938. The nesting protrusion 934 is positioned adjacent to the top edge 936 and adjacent to the first side edge 937. The nesting protrusion 934 has a shape which matches the shape of the elongated groove 905 in the support member 910.
As shown in
It should be appreciated that although there are several different embodiments shown and described herein, features of the various components may be combined. For example, the hanging system described with reference to
Referring to
The wall hanging system 3000 generally comprises an article 3100 that is intended to be mounted to a support surface such as a wall, at least one surface mounting element 3150, and at least one cam lock 3200 that interact with each other to facilitate or help with the mounting of the article 3100 to the wall or other support surface. The wall hanging system 3000 also comprises a primary mounting bracket 3300 and one or more secondary mounting brackets 3400 that also cooperate with the article 3100 to couple the article 3100 to the wall or other support surface. In the exemplified embodiment, the article 3100 is a cabinet comprising a main housing 3101 and a door 3102. The door 3102 is alterable between a closed state shown in
The article 3100 comprises a bottom end 3103, a top end 3104, a first lateral side 3105, and a second lateral side 3106. The article 3100 has a fixed width measured between the first and second lateral sides 3105, 3106. The article 3100 also has a fixed length measured between the bottom end top ends 3103, 3014. The article 3100 extends along a longitudinal axis I-I from the bottom end 3103 to the top end 3104. The article 3100 comprises a first mounting channel 3110 located along the bottom end 3103 of the article 3100 and a second mounting channel 3130 located along the top end 3104 of the article 3100. The first mounting channel 3110 is elongated along a first channel axis J-J. The second mounting channel 3130 is elongated along a second channel axis K-K. The first and second channel axes J-J, K-K are perpendicular to the longitudinal axis I-I of the article 3100 and parallel to one another. Each of the first and second mounting channels 3110, 3130 has a fixed length measured in a direction of the respective channel axis J-J, K-K. As discussed in greater detail below, the primary and secondary mounting brackets 3300, 3400 engage the second mounting channel 3130 to hang the article 3100 from the wall or other support surface and the at least one cam lock 3200 engages the first mounting channel 3110 and is used to suck the article 3100 into the wall or support surface to prevent side-to-side movement of the article 3100 along the wall or support surface once it is mounted thereto.
In addition to the above features, which will be discussed in greater detail below, the wall hanging system 3000 comprises a marking instrument support member 3500 which is slidably coupled to the article 3100 within the first mounting channel 3110. The marking instrument support member 3500 is detachably coupled to the article 3100 within the first mounting channel 3100. The marking instrument support member 3500 is configured to hold or support a marking instrument 3510 which can then make markings on the wall or support surface to assist a user in properly positioning the surface mounting elements 3150 on the wall or support surface during hanging of the article 3100. The marking instrument support member 3500 will be described in greater detail below with reference to
The wall hanging system 3000 also comprises a plurality of fasteners 3303 for securing the primary and secondary mounting brackets 3300, 3400 to the wall or support surface. The fasteners 3160 are screws in the exemplified embodiment, but could take on the form of other types of hardware in other embodiments, including being nails in some embodiments. Moreover, various wall anchors 3170, 3171 may also be included as part of the wall hanging system 3000 to ensure that the primary and secondary mounting brackets 3300, 3440 as well as the surface mounting elements 3150 are securely attached to the wall or support surface during installation and mounting of the article 3100 to the wall or support surface. It should be noted that the wall anchors 3170, 3171 could be omitted as the need for such features is dependent on the structure to which the article 3100 is being mounted. Furthermore, the secondary mounting brackets 3400 may also be omitted if it is determined that the primary mounting bracket 3300 is sufficient to support the weight of the article 3100 without the addition of the secondary mounting brackets 3400.
Turning to
The stem 3203 has a reduced transverse cross-sectional area as compared to the transverse cross-sectional areas of the flange 3204 and the main body 3201. This allows the stem 3203 to pass through the small opening in the bottom end of the first mounting channel 3110 while the flange 3204 is disposed within the first mounting channel 3110 to make the main body 3201 accessible for engagement with the surface mounting elements 3150 while the cam lock 3200 remains coupled to the article 3100 within the first mounting channel 3110. The interaction between the cam lock 3200 and the first mounting channel 3110 of the article 3100 as well as the interaction between the cam lock 3200 and the surface mounting element 3150 will be described in greater detail below.
A major difference between the cam locks 3200 as compared to the cam locks 210 described above is that the cam locks 3200 comprise a tab portion 3210 that protrudes laterally from the main body 3201. Specifically, the tab portion 3210 is an extension that is elongated along a tab axis M-M. The tab portion 3210 is elongated along the tab axis M-M, and the tab axis M-M is perpendicular to the longitudinal axis L-L of the cam locks 3200. The tab portion 3210 is configured to be engaged directly by a user's hands or fingers in order to rotate the cam locks 3200 between locked and unlocked states relative to the surface mounting elements 3150. Thus, in the exemplified embodiment, the cam locks 3200 are free of any feature which would allow for engagement with a screwdriver. Instead, the cam locks 3200 are rotated by the user's hand directly via engagement with the tab portions 3210, which eliminates the need for a screw driver during the attachment of the cam locks 3200 to the surface mounting elements 3150. Of course, additional features which allow for engagement with a screwdriver, such as notches that allow for engagement with a Phillips, slotted, hex, or other screwdriver tip, may be included on the bottom end 3206 of the main body 3201 of the cam locks 3200 in other embodiments.
The receiving cavity 3202 comprises an entry section 3220 and a locking section 3230. In use, the head and neck of the surface mounting element 3150 are placed into the entry section 3220 of the receiving cavity 3203. Then, the cam lock 3200 is rotated about its longitudinal axis L-L until the neck of the surface mounting element 3150 is located within the locking section 3230 while the head of the surface mounting element 3150 remains in the entry section 3220. This creates a locked engagement between the cam lock 3200 and the surface mounting element 3150 because it prevents separation between those two components without first rotating the cam lock 3200 in the opposite direction until both the head and neck of the surface mounting element 3150 are once again located in the entry section 3220 of the receiving cavity 3202.
As shown in
Referring now to
Once the cam locks 3200 are moved away from the entry section 3111, the cam locks 3200 are prevented from being removed from the first mounting channel 3110 without first sliding the cam locks 3200 back to the entry section 3111 of the first mounting channel 3110. This is because at all locations of the first mounting channel 3110 other than the entry section 3111 the flange 3104 has a greater cross-sectional area (or diameter/width) than the cross-sectional area (or width) of the opening onto the first mounting channel 3110. Stated another way, the first mounting channel 3110 is defined by a first L-shaped bracket 3112 and a second L-shaped bracket 3113. The first and second L-shaped brackets 3112, 3113 have vertical walls 3114 and horizontal walls 3115, with the horizontal walls 3115 extending inwardly towards one another. Distal ends 3116 of the horizontal walls 3115 of the first and second L-shaped brackets 3112, 3113 are spaced apart to define the opening into the first mounting channel 3110. The space between the distal ends 3116 of the horizontal walls 3115 is smaller than the diameter or width or other dimension of the flange 3204 of the cam locks 3200 at all locations other than the entry section 3111. Thus, due to an abutment between the bottom surface 3207 of the flange 3204 and the horizontal walls 3115 of the first and second L-shaped brackets 3112, 3113, the cam locks 3200 are maintained within the first mounting channel 3110 unless the cam locks 3200 are slid to the entry section 3111 thereof, at which point the cam locks 3200 may be removed from the first mounting channel 3110.
The stem 3203 of the cam locks 3200 is smaller than the space between the distal ends 3116 of the horizontal walls 3115, and thus the stem 3203 is positioned within and extends through the opening into the first mounting channel 3210. Specifically, the stem 3203 extends through the open end 3118 of the first mounting channel 3110 and extends through the space defined by the distal ends 3116 of the horizontal walls 3115 of the first and second l-shaped brackets 3112, 3113 which define the first mounting channel 3110. The main body 3201 of the cam locks 3200 protrude from and are located externally of the first mounting channel 3210, which makes them accessible for engagement with the surface mounting elements 3150. Once positioned within the first mounting channel 3110, the cam locks 3200 can readily slide side-to-side within the first mounting channel 3110 in the direction of the first channel axis J-J in order to align them with the surface mounting elements 3150 which are already coupled to the wall or support surface.
In
To attach the cam locks 3200 to the surface mounting elements 3150, the cam locks 3200 are slid within the first mounting channel 3110 until they become aligned with the head portions 3154 of the surface mounting elements 3150. The head and neck portions 3154, 3155 (i.e., the distal portion) of the surface mounting elements 3150 are then inserted into the receiving cavities 3202 (specifically into the entry section 3220 of the receiving cavities 3202) of the cam locks 3200, and then cam locks 3200 are rotated about their longitudinal axes to lock the cam locks 3200 to the surface mounting elements 3150 as shown in
As discussed, in this embodiment the first mounting channel 3110 is located along the bottom end 3013 of the article 3100. Thus, the engagement between the cam locks 3200 and the surface mounting elements 3150 is not intended to support the weight of the article 3100 in this embodiment, although the cam lock 3200 to surface mounting element 3150 engagement may support some weight of the article 3100 in some embodiments. Rather, the engagement between the cam locks 3200 and the surface mounting elements 3150 is configured to pull the article 3110 into tighter engagement with the wall or support surface, to create a frictional engagement between the article 3100 and the wall or support surface. Thus, once the cam locks 3200 are rotated into the locked position, the friction between the article 3100 and the wall substantially prevents side to side movement of the article 3100 along the wall.
In some embodiments, the flange 3204 of the cam lock 3200 may be referred to as the mounting portion of the cam lock 3200 because it is the portion that mounts the cam locks 3200 to the article 3100. Furthermore, in some embodiments the main body 3301 of the cam lock 3200 may be referred to as the locking portion of the cam lock 3200 because it is the portion which locks the cam locks 3200 to the surface mounting elements 3150. Further still, the locking portion may comprise the main body 3301 and the tab portion 3210 of the cam lock 3200. Thus, the mounting portion (i.e., flange 3204) is located within the first mounting channel 3110 and the locking portion (i.e., main body 3201 and tab portion 3210) protrudes from the first mounting channel 3110 and engages with the surface mounting element 3150.
The interaction between the primary mounting bracket 3300 and the article 3100 is what supports the weight of the article 3100 on the wall. In particular, the primary mounting bracket 3300 interacts with the second mounting channel 3130 which is located along the top end 3104 of the article, such that the article 3100 hangs downwardly from the primary mounting bracket 3300 which supports most, if not all, of the weight of the article 3100. Similarly to the first mounting channel 3110, the second mounting channel 3130 is defined by first and second L-shaped brackets 3131, 3132, each of which comprises a vertical wall 3133 and a horizontal wall 3134. The horizontal walls 3134 of the L-shaped brackets 3131, 3132 extend inwardly towards one another to that the second mounting channel 3130 has a smaller cross-sectional area at its top end than its bottom end. The distal ends of the horizontal walls 3134 of the L-shaped brackets 3131, 3132 are spaced apart by a gap so that a portion of the primary mounting bracket 3300 can pass therethrough.
The structure of the primary mounting bracket 3300 as well as its interaction with the article 3100 will be described with reference to
The first and second horizontal portions 3306, 3310 of the primary mounting bracket 3300 overlap in their extension but are spaced apart from one another by a gap. The gap forms a nesting channel 3311 within which parts of the article 3100 may nest to hang the article 3100 from the primary mounting bracket 3300. That is, the first and second horizontal portions 3306, 3310 are in alignment, but spaced apart due to the length of the second vertical wall 3308. When the article 3300 is mounted to the primary mounting bracket 3300, the horizontal wall 3134 of the second L-shaped bracket 3132 of the article 3100 nests within the gap or nesting channel 3311 formed between the first and second horizontal portions 3306, 3310 of the primary mounting bracket 3300. Furthermore, the second horizontal portion 3310 of the primary mounting bracket 3300 nests within the second mounting channel 3130 of the article 3100, and the second vertical portion 3308 extends through the opening in the top end of the second mounting channel 3130. The horizontal wall 3134 of the second L-shaped bracket 3132 of the article 3100 rests atop of the second horizontal portion 3310 of the primary mounting bracket 3300, such that the primary mounting bracket 3300 supports the weight of the article 3100. The second horizontal portion 3310 of the primary mounting bracket 3300 may be deemed a support portion of the primary mounting bracket 3300, due to the fact that it supports the weight of the article 3100 due to its direct engagement with the article 3100. To attach and detach the article 3100 from the primary mounting bracket 3300, the article may need to be tilted or pivoted to insert and remove the horizontal portion 3134 of the second L-shaped bracket 3132 from the gap, as described in greater detail below.
It is noted that the article 3100 may also be hung from secondary mounting brackets 3400. The secondary mounting brackets 3400 may have a similar structure to the primary mounting bracket 3300 and may similarly engage with the second mounting channel 3130 in the top end of the article 3100 to offer additional support to the weight of the article 3100. The secondary mounting brackets 3400 have a reduced length as compared with the primary mounting bracket 3300. As noted above, the secondary mounting brackets 3400 may not be necessary, but may be included as part of the wall hanging system 3000 in order to ensure that the full weight of the article 3100 can be adequately supported by the primary and secondary mounting brackets 3300, 3400.
Referring to
When the primary mounting bracket 3300 is coupled to the wall, an opening into the nesting channel 3311 formed between the first and second horizontal portions 3306, 3310 is located on the wall-side of the primary mounting bracket 3300 (that is, the opening into the nesting channel 3311 faces the wall). Thus, in order to hang the article 3100 from the primary mounting bracket 3300, the second L-shaped bracket member 3132 must get between the nesting channel 3311 and the wall and then enter into the nesting channel 3311 from the wall-side. As shown in
At this point, the bottom end 3103 of the article 3100 is not attached to the wall 90. Thus, the bottom end 3103 can be readily pivoted away from the wall 90 to detach the article 3100 from the primary mounting bracket 3300, and thereby detach the article 3100 from the wall 90. Moreover, it should be noted that the second mounting channel 3130 in the top end 3104 of the article 3100 has a greater length measured in the direction of the second channel axis K-K than the primary mounting bracket 3300. Thus, without the bottom end 3103 of the article 3100 secured to the wall 90, the article 3100 is able to slide side-to-side along the wall 90 while remaining mounted or coupled to the primary mounting bracket 3300. That is, the article 3100 can slide horizontally for a distance that is equal to the difference between the length of the second mounting channel 3130 and the length of the primary mounting bracket 3300. It should be appreciated that the primary mounting bracket 3300 is supporting the full weight of the article 3100, since the primary mounting bracket 3300 is the only component that is attaching the article 3100 to the wall 90 at this point in the mounting or installation process. Depending on the weight of the article 3100, the wall anchors 3171 may be useful to ensure that the primary mounting bracket 3300 is coupled to the wall 90 with sufficient integrity to support the full weight of the article 3100.
Referring to
In the exemplified embodiment, the first portion 3501 of the marking instrument support member 3500 has a circular shape, but the invention is not to be so limited in all embodiments so long as the first portion 3501 can pass through the entry section 3111 of the first mounting channel 3110, but cannot pass through any other portion or section of the first mounting channel 3110. The marking instrument support member 3500 also comprises a third portion 3503 which extends between the first and second portions 3501, 3502. The third portion 3503 extends through the opening in the first mounting channel 3110 so that the second portion 3502 is located entirely outside of the first mounting channel 3110, as shown in
The second portion 3502 of the marking instrument support member 3500 forms a sleeve 3504 that defines a cavity 3505 within which a marking instrument 3510 may be positioned. In the exemplified embodiment, the sleeve 3504 is C-shaped, which allows for the sleeve 3504 to have some flexibility to increase and/or decrease the cross-sectional area of the cavity 3505 as might be needed to accommodate marking instruments of varying size. In particular, when a marking instrument is positioned within the cavity 3505, the sleeve 3504 of the second portion 3502 of the marking instrument support member 3500 should apply a slight force onto the outer surface of the marking instrument to hold it in place securely so that the marking instrument does not simply slide out of the cavity 3505. If a marking instrument with a diameter larger than the cavity 3505 is placed into the cavity 3505, the sleeve 3504 will flex outwardly to accommodate that marking instrument, and then apply a biasing force onto the marking instrument to hold it in place within the cavity 3505.
The third portion 3503 of the marking instrument support member 3500 is angled inwardly so that the opposing sides thereof converge with distance from the first portion 3501 towards the second portion 3502. Thus, the third portion 3503 forms a sort of triangular shape in the exemplified embodiment. The third portion 3503 may be particularly sized and or shaped or otherwise structured to prevent the marking instrument support member 3500 from being able to rotate when the first portion 3501 of the marking instrument support member 3500 is located within the first mounting channel 3110 of the article 3110. This can ensure that a cavity axis of the cavity 3505 is oriented perpendicularly to the wall 90 so that a marking instrument held by the marking instrument support member 3500 will be oriented to face the wall for making marks or writings thereon.
Returning to
Next, the marking instrument support member 3500 is removed from the first mounting channel 3110 by sliding the marking instrument support member 3500 over to the entry section 3111 of the first mounting channel 3110 and allowing the marking instrument support member 3500 to fall out of the first mounting channel 3110 either by gravity or with the assistance of the user. After this (or before removing the marking instrument support member 3500 from the first mounting channel 3110 if so desired), the article 3100 is detached from the primary mounting bracket 3300 and removed from the wall 90. Again, this is achieved in the exemplified embodiment by pivoting the bottom end of the article 3100 away from the wall 90 to dislodge the engagement between the primary mounting bracket 3300 and the second mounting channel 3130 of the article 3100 and then pulling the article 3100 away from the primary mounting bracket 3300. This leaves the primary mounting bracket 3300 mounted to the wall 90 and the one or more visible markings 3520 on the wall 90, which are indicative of locations at which the surface mounting elements 3150 should be coupled to the wall 90.
Next, the surface mounting elements 3150 are coupled to the wall 90 along the markings 3520 that were previously made on the wall 90 using the marking instrument 3510 as a result of sliding the marking instrument support member 3500 across the wall 90 within the first mounting channel 3110. This can be achieved by pre-drilling one or more holes into the wall 90 along the markings 3520, or by directly driving the surface mounting elements 3150 into the wall 90 at locations along the markings 3520. The surface mounting elements 3150 are preferably drive into the wall 90 until the entirety of the first portion 3151 of the surface mounting elements 3150 are embedded within the wall 90 and the second portions 3152 (i.e., the widened portion 3153, the head portion 3154, and the neck portion 3155) protrude or stick out from the wall 90, as shown in
Referring to
As noted above, at this point the article 3100 can slide side-to-side along the wall 90 because the second mounting channel 3130 has a greater length than the primary mounting bracket 3300. Thus, the article 3100 can be slid or moved horizontally a certain extent in order to position the article 3100 at an optimal location on the wall 90. The surface mounting elements 3150 which were previously coupled to the wall 90 are located at a distance below the bottom end 3103 of the article 3100 as the article 3100 hangs from the primary mounting bracket 3300.
Next, the bottom end 3103 of the article 3100 is coupled to the surface mounting elements 3150, which will prevent additional horizontal movement of the article 3100 along the wall 90. Thus before attaching the bottom end 3103 of the article 3100 to the surface mounting elements 3150 (via the cam locks 3200), the user should make sure that the article 3100 is at the proper and desired location on the wall 90. This is because once the cam locks 3200 are coupled to the article 3100 and to the surface mounting elements 3150, the article 3100 is pulled into frictional contact with the wall 90 and is prevented from moving along the wall until the cam locks 3200 are transitioned back to an unlocked state relative to the surface mounting elements 3150.
Referring to
In the exemplified embodiment, there are two surface mounting elements 3150 coupled to the wall 90. Furthermore, the article 3100 is positioned so that each of the surface mounting elements 3150 is located on a different side of the longitudinal axis of the article 3100.
Referring now to
In the exemplified embodiment, the cam lock 3200 on the left is rotated clockwise about its longitudinal axis L-L and the cam lock 3200 on the right (the one with the “R”) is rotated counterclockwise about its longitudinal axis L-L to alter the cam locks 3200 from the unlocked state to the locked state. Each of the aforementioned cam locks 3200 is rotated in the opposite direction to alter them from the locked state to the unlocked state. To alter the cam locks 3200 from the unlocked state to the locked state or vice versa, a user will apply a force onto the tab portions 3210 of the cam locks 3200 in the direction that the user desires to rotate the cam locks 3200. That is, to alter from the unlocked state (
Referring to
While the invention has been described with respect to specific examples including presently preferred modes of carrying out the invention, those skilled in the art will appreciate that there are numerous variations and permutations of the above described systems and techniques. It is to be understood that other embodiments may be utilized and structural and functional modifications may be made without departing from the scope of the present invention. Thus, the spirit and scope of the invention should be construed broadly as set forth in the appended claims.
The present application claims priority to U.S. Provisional Patent Application Ser. No. 63/012,310, filed Apr. 20, 2020. The present application is also a continuation-in-part of U.S. patent application Ser. No. 17/172,128, filed Feb. 10, 2021, which is a continuation-in-part of U.S. patent application Ser. No. 15/903,131, filed Feb. 23, 2018, which claims priority to: (1) U.S. Provisional Patent Application Ser. No. 62/462,534, filed Feb. 23, 2017; and (2) U.S. Provisional Patent Application Ser. No. 62/462,538, filed Feb. 23, 2017. The entireties of the aforementioned patent applications are incorporated herein by reference.
Number | Date | Country | |
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63012310 | Apr 2020 | US | |
62462534 | Feb 2017 | US | |
62462538 | Feb 2017 | US |
Number | Date | Country | |
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Parent | 17172128 | Feb 2021 | US |
Child | 17233679 | US | |
Parent | 15903131 | Feb 2018 | US |
Child | 17172128 | US |