This application claims the benefit of German Application No. 202023100292.7, filed on Jan. 20, 2023. The entire disclosure of the application referenced above is incorporated herein by reference.
The present disclosure relates to a wall or floor panel with locking means suitable for herringbone-pattern installation.
Wall or floor panels according to the disclosure are decorated sheets, slabs, or boards or decor panels and are known as such and are used, for example, in interior finishing as floor or wall coverings. The term wall panel also includes panels that are suitable as ceiling cladding. Usually, the panels consist of a carrier or core made of a solid material, for example a wood-based material, a plastic, or a composite material, which has provided on at least one side a decor layer, a cover layer, and possibly further layers, for example a wear layer arranged between the decor and cover layers. The decor layer is usually formed of a printed paper, or a decor printed directly onto the carrier or a decor base initially applied to the carrier. In recent years, in particular the so-called direct printing of decor onto a carrier or a decor base initially applied to the carrier using direct printing methods such as inkjet printing has gained increased importance in the relevant industry.
Methods for producing decor panels based on carriers made of wood-based materials such as HDF or MDF sheets are well known. For example, WO 2009/080772 discloses a method for producing a decorated laminate with a sheet-shaped core made of wood or a wood-based material.
Regardless of the chosen material of the carrier, the sheets obtained in this way are printed as large sheets several times the size of a final decor panel and then divided into individual, usually rectangular panels. The panels obtained in this way can then be provided with profiles on the panel edges, by means of which the individual decor panels can be joined to each other to form a connected surface.
In the field of classic parquet, so-called herringbone or ear of wheat patterns are known, in which periodically arranged parquet slats usually have a translational symmetry at right angles, 45° or 30° to the right angle.
To achieve such an installation pattern, both the long edges of a panel and the short edges of a panel need to be able to be connected to each other. In the field of classic parquet with simple groove/tongue profiles on the respective panel edges, this is easily possible, as the grooves provided on the long and short sides are compatible with the tongues provided on the respective other long or short side and not only can short or long sides be connected with each other but also short sides with long sides. However, connecting the panels with each other requires complex gluing to achieve a mechanically sound connection between the panels. For modern decor coverings, regardless of whether from the domain of real wood parquet or the domain of laminate panels or plastic panels, there is the requirement that they be able to be installed without any adhesive. Corresponding installation systems are known as click laminate or click parquet, for example.
However, with most of the adhesive-free locking systems used, the short edges and the long edges are only compatible with their own type, such that no connection can be made between a long edge and a short edge. However, this is necessary for the above-described herringbone-pattern installation. To realize this kind of installation, often different panel types are to be provided, which have different connecting means on their respective edges. However, such a provision of different panel types is logistically complex and, particularly in the do-it-yourself market, not desired.
From DE 20 2019 103 690, a panel is known that is rectangular and has long and short edges, with the panel comprising a coupling part at each long edge and at each short edge which allows the panel to be coupled with another such panel; wherein the coupling part at one long edge comprises a tongue and a downward-facing locking groove; wherein the coupling parts at the other long edge and at the short edges each comprise a groove and a locking lip; wherein the locking lip at each of the other long edge and the short edges limits the respective groove downwards and comprises an upward-facing locking element; wherein the tongue is configured to interact with the groove at each of the other long edge and the short edges of another such panel to effect a vertical locking between the respective edges; and wherein the downward-facing locking groove is configured to interact with the upward-facing locking element at each of the other long edge and the short edges of another such panel to effect a horizontal locking between the respective edges.
From WO 1997/47843, a panel is known in which the coupling part at one long edge is configured to interact with a coupling part at the other long edge of another such panel. The coupling part at one short edge is configured to interact with the coupling part at the other short edge of another such panel. The interacting coupling parts form a locking tongue-and-groove connection at both the long and the short edges. This is a tongue-and-groove connection that not only effects a vertical but also a horizontal locking between the coupled edges. The vertical locking is effected by the interaction between the tongue and the groove. The horizontal locking is obtained by a locking lip engaging a downward-facing locking groove.
The document WO 2005/098163 describes panels, of which only one type is necessary to obtain a herringbone pattern. In the coupled state the coupling parts at the long edges form a locking tongue-and-groove connection. The coupling parts at the short edges are identically designed and are configured to interact with each of the coupling parts at the long edges. However, the practical examples of the coupling parts at the short edges are quite complex or do not provide adequate locking. For example, the vertical movement of the short edges in the coupled state is not always limited. This has the disadvantageous result that a risk of height differences arises.
The solutions known in the prior art often exhibit the disadvantage of insufficient mechanical stability of the panel connections such that these loosen under load.
Therefore, the object of the present disclosure is to provide an improved wall or floor panel with which geometrically complex installation patterns such as, in particular, herringbone patterns can be easily provided without the need for providing different panel types.
This object is achieved by the wall or floor panel according to claim 1. Configurations of such a decor panel can be found in the dependent claims and the following description.
Thus, a wall or floor panel is proposed, having two opposite long edges and two opposite short edges, wherein the panel, at each long edge and at each short edge, has at least one connecting means that allows the panel to be connected to another panel at each other's long edges or at the long edges and the short edges. At one of the long edges, the connecting means includes a tongue and at least one downward-facing locking groove and one upward-facing locking groove as well as an upward-facing latching hook. At the other long edge, the connecting means has a latching hook and an essentially horizontal locking groove. At the short edges, the connecting means includes a tongue and at least one first downward-facing locking groove and one second downward-facing locking groove as well as a latching step. To connect the connecting means at one of the long edges with the connecting means at one of the other long edges, the downward-facing locking groove and the latching hook are shaped in such a way that, in the connected state of the connecting means, the latching hook engages the locking groove in a contact-locking manner between a distal groove surface and a proximal hook surface and the upward-facing latching hook of the locking element of the long edges supports itself via a head surface abutting a groove ceiling of the essentially horizontal groove of the locking element. To connect the connecting means at one of the long edges with the connecting means at the short edges, a tongue of the connecting element is shaped in such a way that, in the connected state of the connecting means, the tongue engages the downward-facing locking groove in a contact-locking manner between a proximal groove wall and a distal tongue surface and in a contact-locking manner between a proximal hook surface and a proximal tongue surface and in a contact-locking manner between a basal projection surface of a projection of the connecting element and an apical tongue surface of the tongue of the connecting element. To connect the connecting means at one of the long edges with the connecting means at the short edges, the tongue of the connecting element is shaped in such a way that, in the connected state of the connecting means, the apical tongue surface of the tongue is contact-locked to a basal projection surface of a proximal projection of the connecting element, a groove wall surface of the downward-facing locking groove is contact-locked to the proximal hook surface of the latching hook of the connecting element, and a base surface of a tongue base of the connecting element is contact-locked to an apical hook arm surface of the latching hook.
It has become apparent that with the wall or floor panel according to the disclosure, it is possible to provide geometrically complex installation patterns such as herringbone patterns in a simple and user-friendly manner even on large installation surfaces, which have an improved mechanical stability of the panel connections.
The term “decor panel” within the meaning of the disclosure refers, in particular, to wall, ceiling, door, or floor panels, which have a decor applied to a carrier sheet. Decor panels are used in a variety of ways both for the interior finishing of rooms and the decorative cladding of buildings, for example in exhibition stand construction. One of the most common areas of application for decor panels is their use as floor covering. Here, the decor panels often have a decor that is intended to imitate a decor template, usually a natural material.
Examples of such imitated natural materials are types of wood such as maple, oak, birch, cherry, ash, walnut, chestnut, wenge or exotic woods like panga panga, mahogany, bamboo, and bubinga. In addition, natural materials such as stone surfaces or ceramic surfaces are often imitated.
As carrier or core of a decor panel according to the disclosure, for example, a carrier based on a natural material, a plastic, a wood-plastic composite material, or a mineral-plastic composite material can be provided. Layered structures made of several of the mentioned materials can also be used, for example layered plasterboards or layered wood-plastic sheets.
For example, the carrier sheet or carrier can be formed of a thermoplastic, elastomeric, or thermosetting plastic. Also, slabs made of minerals such as natural and artificial stone slabs, concrete slabs, gypsum fiberboards, WPC sheets, SPC sheets as well as sheets made of natural raw materials such as cork and wood can be used as carriers according to the disclosure. Also, sheets made of biomass as a natural material such as straw, corn straw, bamboo, leaves, algae extracts, hemp, and oil palm fibers can be used according to the disclosure. Moreover, materials recycled from the mentioned materials can be used in the method according to the disclosure. Furthermore, the sheets can be based on the natural material cellulose, for example they can be made of paper or cardboard.
Wood-based materials within the meaning of the disclosure are not only solid-wood materials but also materials such as for example cross-laminated timber, glued laminated timber, blockboard, veneer plywood, laminated veneer lumber, parallel-strand lumber, and bending plywood. In addition to this, wood-based materials within the meaning of the disclosure also include wood chip materials such as chipboard, extruded particle boards, coarse chipboards, and laminated strand lumber as well as wood fiber materials such as wood-fiber insulation boards, medium-hard and hard fiberboards, and, in particular, medium-density fiberboards and high-density fiberboards. Also, wood-based materials within the meaning of the disclosure include modern wood-based materials such as wood-polymer materials, sandwich panels made of a light core material, such as foam, rigid foam, or paper honeycombs, and a layer of wood applied thereon, as well as mineral-bonded, for example using cement, woodchip boards. Cork also represents a wood-based material within the meaning of the disclosure.
Within the meaning of the disclosure, the term “fiber material” refers to materials such as paper and nonwoven fabric based on plant, animal, mineral, or artificial fibers, as well as cardboard. Examples of fiber materials made from plant fibers include not only paper and nonwoven fabric made from pulp fibers but also sheets made from biomass such as straw, corn straw, bamboo, leaves, algae extracts, hemp, cotton, or oil palm fibers. Examples of animal fiber materials include keratin-based materials such as wool or horsehair. Examples of mineral fiber materials include materials made from mineral wool or glass wool.
Furthermore, the carrier can be a plastic-based carrier, i.e. have a plastic or consist of one. Examples of thermoplastic plastics include polyvinyl chloride, polyolefins, polypropylene), polyamides, polyurethanes, polystyrene, acrylonitrile butadiene styrene, polymethyl methacrylate, polycarbonate, polyethylene terephthalate, polyether ether ketone, or mixtures or copolymers of these. The plastics may contain common fillers, for example a layered silicate such as talc, calcium carbonate, aluminum oxide, silica gel, quartz powder, wood flour, gypsum. They may also be dyed in a known manner. In particular, the design may include that the carrier material has a flame retardant.
In particular, thermoplastic plastics also have the advantage that the products made from them can be easily recycled. Recycled materials from other sources may also be used. This results in another way to reduce manufacturing costs.
According to a configuration of the wall or floor panel according to the disclosure, in the connected state of the connecting means of a short edge with a connecting means of a long edge, a contact-free space may be formed between the distal end face of the upward-facing latching hook and the proximal wall surface of the connecting element.
Within the meaning of the disclosure, a contact-free space refers to the absence of any direct contact between corresponding structural elements of the locking means. The corresponding structural elements therefore do not touch each other in the corresponding areas.
According to a further embodiment of the disclosure, in the connected state of the connecting means of a short edge with a connecting means of a long edge, a groove chamber may be formed between the undercut surface and the proximal groove wall of the upward-facing locking groove.
According to a further embodiment of the disclosure, in the connected state of the connecting means of a short edge with a connecting means of a long edge, a contact-free space may be formed between the groove ceiling of the downward-facing groove of the connecting element of the short edge and an apical hook surface of the latching hook of the connecting means of the long edge.
In a further alternative embodiment of the disclosure, the wall or floor panel according to any of the preceding claims may be provided, wherein, in the connected state of the connecting means of a long edge with a connecting means of a second compatible long edge, a contact-free space is formed between a proximal groove wall of the locking groove of the connecting means of the other long edge and the distal end face of the connecting means of the first long edge.
In a further embodiment of the disclosure, in the connected state of the connecting means of a first long edge with a connecting means of a second compatible long edge, a contact-free space may be formed between a groove ceiling of the locking groove of the connecting means of the second long edge and the apical hook surface of the latching hook of the connecting means of the first long edge.
In a further embodiment of the disclosure, in the connected state of the connecting means of a long edge with a connecting means of a second compatible long edge, a contact-free space may be formed between a proximal groove wall of the horizontal locking groove of the connecting means of the first long edge and the distal end face of the upward-facing latching hook of the connecting means of the second long edge. Here, the contact-free space may extend at least partially along the apical hook arm surface of the hook arm of the connecting means of the first long edge.
According to a preferred embodiment of the disclosure, the latching step of the connecting means at the short edges may be inclined towards the distal tongue surface of the connecting means. Within the meaning of the disclosure, “inclined” refers to the outer distal corner of the latching step being displaced in the distal direction relative to a plane of the proximal wall surface of the downward-facing locking groove and not being located in the plane of the proximal wall surface. Such inclination is preferably essentially arc-shaped.
According to a further embodiment of the disclosure, the connecting means of a first long edge may be able to be locked with the connecting means of a second compatible long edge by means of a pivoting movement. The connecting means of the first edge is thus swiveled into the connecting means of the second edge.
According to a further embodiment of the disclosure, the connecting means of the short edges may be able to be connected or locked with the connecting means of the long edges by means of an essentially vertical joining movement. Here, a substantially vertical force may be exerted in the direction of the installation substrate for the final connection or final locking of the two panel edges with each other. Such joining movements are generally known as push-to-lock.
The disclosure will be explained in more detail with reference to figures.
11 shows a connection of a connecting means according to
Number | Date | Country | Kind |
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2020231002927 | Jan 2023 | DE | national |