WALL PRINTING APPARATUS AND METHOD

Information

  • Patent Application
  • 20220243485
  • Publication Number
    20220243485
  • Date Filed
    February 04, 2021
    4 years ago
  • Date Published
    August 04, 2022
    2 years ago
  • Inventors
    • Pan; Dongdong (Wilmington, NC, US)
Abstract
A system and method of wall painting includes a wall painting machine, a calibratable print head, and a control terminal. The wall painting machine includes more than one print head, wherein each print head includes a plurality of nozzles, and printing positions are adjacent to each other. Among the multiple nozzles of each two print heads, there are nozzles with overlapping print positions, and the nozzles of the print heads can be set to be turned on or off. A method for calibrating a print head includes displaying a calibration interface of a wall painting machine. The calibration interface includes setting options for setting the nozzles of each print head to be turned on or off. Based on the setting operation of the setting options, each print head is turned on. A nozzle for controlling the wall painting is turned on by each print head, and color blocks printed by each print head on the wall are used to set the nozzle to on or off.
Description
BACKGROUND

The present application relates to the field of printing technology, and in particular, to a method and device for wall painting and printing, and a wall painting machine.


Wall painting and murals have always been popular. Machines that attempt wall painting may be plagued with efficiency and accuracy issues.


SUMMARY

A system and method of wall painting includes a wall painting machine, a calibratable print head, and a control terminal. The wall painting machine includes more than one print head, wherein each print head includes a plurality of nozzles, and printing positions are adjacent to each other. Among the multiple nozzles of each two print heads, there are nozzles with overlapping print positions, and the nozzles of the print heads can be set to be turned on or off. A method for calibrating a print head includes displaying a calibration interface of a wall painting machine. The calibration interface includes setting options for setting the nozzles of each print head to be turned on or off. Based on the setting operation of the setting options, each print head is turned on. A nozzle for controlling the wall painting is turned on by each print head, and color blocks printed by each print head on the wall are used to set the nozzle to on or off.


Further, the plurality of print heads are sequentially distributed in a horizontal direction, and the plurality of print heads are printed in a vertical direction; or the plurality of print heads are sequentially distributed in a vertical direction, and the plurality of print heads print in a horizontal direction.


An embodiment of the present application further provides a method for calibrating a print head of a wall painting machine. The wall painting machine includes a plurality of print heads, each print head includes a plurality of nozzles, and each two print heads adjacent to each other in a printing position are respectively Among the multiple nozzles, there are nozzles with overlapping print positions, and the method includes to: display the calibration interface of the wall painter, the calibration interface includes a setting option for setting the nozzle of each print head to be turned on or off; record the nozzles opened by each print head based on the setting operation of the setting options; control the wall painter to print on the wall by using the nozzles opened by each print head, and the color blocks printed by each print head on the wall are used to set the nozzles of the print head on or off next time. reference.


The painting machine is controlled to print on the wall using the nozzles opened by each print head according to the respective colors of each print head, and the colors corresponding to each of the two print heads adjacent to the print position are different. Further, the calibration interface further includes an inspection test option for indicating that printing is started.


When an inspection test option is triggered, the wall painting machine is controlled to print on the wall by using the nozzle opened by each print head. Further, the calibration interface further includes a confirmation option indicating that the calibration is completed. When the confirmation option in the calibration interface is triggered, parameters indicating nozzles that have been turned on for each print head are saved for wall painting printing.


An embodiment of the present application further provides a print head calibration device for a wall painting machine. The wall painting machine includes a plurality of print heads, each print head includes a plurality of nozzles, and each two print heads adjacent to each other in a printing position are respectively Among the multiple nozzles, there are nozzles with overlapping print positions, and the device includes an interface display module for displaying a calibration interface of the wall painter, and the calibration interface includes a setting option for setting whether to enable or disable the nozzle of each print head; a recording module, configured to record a nozzle opened by each print head based on a setting operation on the setting option; a print control module is used to control the wall painter to print on the wall using the nozzles opened by each print head, and the color blocks printed by each print head on the wall are used for the next print head Reference for nozzle opening or closing settings.


Further, the print control module is specifically configured to control the wall painting machine to print on the wall using the nozzles opened by each print head according to the respective colors of each print head, and the printing positions are adjacent to each other. Each two printheads have different colors.


Further, the calibration interface further includes an inspection test option for indicating that printing is started. The print control module is specifically configured to control the wall painting machine to print on the wall using the nozzle opened by each print head after the inspection and testing option is triggered. Further, the calibration interface further includes a confirmation option indicating that the calibration is completed.


The device further includes a parameter saving module is configured to save parameters indicating nozzles that have been turned on for each print head when the confirmation option in the calibration interface is triggered, for wall painting printing.


An embodiment of the present application further provides a control terminal, including: a processor and a machine-readable storage medium, where the machine-readable storage medium stores machine-executable instructions that can be executed by the processor, and the processor is implemented by all processors. The machine-executable instructions described above enable the steps of the method for calibrating the print head of any of the wall painting machines described above.


An embodiment of the present application further provides a computer-readable storage medium, which is characterized in that a computer program is stored in the computer-readable storage medium, and when the computer program is executed by a processor, printing of any one of the wall painting machines is implemented. Head calibration method steps.


The embodiment of the present application further provides a computer program product containing instructions, which when executed on a computer, causes the computer to execute the steps of the print head calibration method of any of the wall painting machines described above.


In the method for calibrating a print head of a wall painting machine provided in the embodiment of the present application, the wall painting machine targeted for calibration includes a plurality of print heads, each print head includes a plurality of nozzles, and every two prints adjacent to the print position Among the multiple nozzles of the head, there are nozzles with overlapping print positions. During the calibration process, the calibration interface of the wall painter is displayed. The calibration interface includes setting options for setting the nozzles of each print'head on or off. Based on the setting operation of the setting options, record the nozzles opened by each print head, control the wall painter to use the nozzles opened by each print head to print on the wall, and the color blocks printed by each print head on the wall For the next reference to the nozzle opening or closing setting of the print head, through the above process, calibration of the print positions of multiple print heads of the wall painting printer is achieved.


It should be appreciated that all combinations of the foregoing concepts and additional concepts described in greater detail herein are contemplated as being part of the subject matter disclosed herein. For example, all combinations of claimed subject matter appearing at the end of this disclosure are contemplated as being part of the subject matter disclosed herein.





BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 is a block diagram of an embodiment of the system;



FIG. 2 is a schematic structural diagram of a wall painting machine provided in an embodiment of the present application;



FIG. 3 is a first flowchart of a method for calibrating a print head of a wall painting machine provided in an embodiment of the present application;



FIG. 4 is a second flowchart of a method for calibrating a print head of a wall painting machine provided in an embodiment of the present application;



FIG. 5 is a schematic diagram of a calibration interface provided in an embodiment of the present application;



FIG. 6 is one of the schematic diagrams of the color patches printed during the calibration process provided in the embodiment of the present application;



FIG. 7 is a second schematic diagram of a color block printed during a calibration process provided in an embodiment of the present application;



FIG. 8 is a schematic structural diagram of a print head calibration device of a wall painting machine provided in an embodiment of the present application; and



FIG. 9 is a schematic structural diagram of a control terminal provided in an embodiment of the present application.





DETAILED DESCRIPTION

Techniques described herein disclose a solution for calibrating print heads of a wall painting printer with multiple print heads. Embodiments of the present application provide a wall painting machine, a print head calibration method, a device, and a control terminal. The drawings illustrate preferred embodiments of the application. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the application, and are not intended to limit the application. In order to improve the printing efficiency, a wall painting machine includes multiple print heads that are sequentially distributed in a specified direction and can be printed simultaneously.


For a wall painting machine with multiple print heads, in order to ensure that the print positions of two adjacent print heads are connected, that is, there is no overlap or gap, before the wall painting machine leaves the factory, the print position is calibrated. At present, it can be adjusted by the processing accuracy of parts and components and mechanical assembly tests. However, this process is very tedious, complicated, and not reliable enough, because there may be certain errors in each batch of processed parts, and the experience of each operator has a greater impact on the calibration results. In addition, when the ambient temperature changes, the print position of the print head that has been calibrated may change, and recalibration is very difficult for the user.


In view of the above problems, an embodiment of the present application provides a wall painting machine, as shown in FIG. 2, including: a plurality of print heads, among them each print head includes a plurality of nozzles. Among the multiple nozzles of each two print heads adjacent to the print position, there are nozzles with overlapping print positions. The nozzles of the print head can be set to open or close.


Using a wall painting machine with multiple print heads for wall painting printing can improve printing efficiency. In addition, among the multiple nozzles of each of the two print heads adjacent to the print position, there are nozzles with overlapping print positions, and the nozzles of the print head can be set to be turned on or off. The closed setting realizes the calibration of the print position of the print head. For example, the print positions of two adjacent print heads are connected, that is, there is no overlap or gap.


In addition, when the environment changes, the print position of the print head changes accordingly. The opening or closing of the nozzles of the print head can be reset to facilitate recalibration. In one embodiment, the distribution direction of the multiple print heads can be flexibly set based on the printing direction and various other requirements in practical applications.


For example, as shown in FIG. 2, multiple print heads can be sequentially distributed in the horizontal direction, and multiple print heads can be printed in the vertical direction. That is, during the printing process, the wall painter moves one position in the horizontal direction. , The print head prints in the vertical direction, from top to bottom, or from bottom to top;


For another example, multiple print heads may be sequentially distributed in the vertical direction, and multiple print heads may print in the horizontal direction. For the wall painting machine, correspondingly, an embodiment of the present application further provides a method for calibrating a print head of a wall painting machine. As shown in FIG. 3, the method may include the following steps:


Step 21: The calibration interface of the wall painting machine is displayed, and the calibration interface includes a setting option for setting whether to enable or disable the nozzle of each print head.


Step 22. Based on the setting operation on the setting options, record the nozzles opened by each print head.


Step 23. Control the wall painting machine to print on the wall using the nozzles opened by each print head. The color blocks printed by each print head on the wall are used to set the nozzles on or off for the next time. Reference.


By adopting the print head calibration method of the wall painting machine shown in FIG. 3 described above, the print head's nozzle can be set on or off to achieve the calibration of the print position of the print head. The print positions of the print heads are connected, that is, there is no overlap or gap. The solutions provided in the present application will be described in detail below with reference to the drawings and specific embodiments.



FIG. 4 is a detailed flowchart of an embodiment of a method for calibrating a print head of a wall painting machine according to an embodiment of the present application. As shown in FIG. 2, a wall painting machine includes 4 print heads, and the head is distributed horizontally, and the printing direction is vertical. As an example, the method flow is described, which can include the following steps:


Step 31: The calibration interface of the wall color drawing machine is displayed. The calibration interface includes a setting option for setting the nozzles of each print head to be turned on or off.


In the embodiment of the present application, the wall painting machine includes multiple print heads, each print head includes multiple nozzles, and the number of nozzles included in different print heads may be the same or different, which is convenient for manufacturing, installation, and use. The number of nozzles included in each print head may be the same.


In one embodiment, as shown in FIG. 2 and FIG. 5, the wall painting machine includes 4 print heads, which are distributed horizontally, and are print head A, print head B, print head C, and print head D from left to right, respectively. That is, print head A and print head B are adjacent, print head B and print head C are adjacent, print head C and print head D are adjacent.


Each print head includes 180 nozzles, and among the multiple nozzles of every two adjacent print heads, there are nozzles with overlapping print positions, and the number of nozzles with overlapping print positions can be flexibly set according to actual needs. For example, For the convenience of description, the 180 nozzles of each print head are in the order of 1-180 from left to right. The number of nozzles with overlapping print positions between print head A and print head B can be 10, that is, The print positions of the 171-180 nozzles of print head A overlap with the print positions of the 1-10 nozzles of print head B. It can be understood that the print positions overlap in the vertical direction.


Similarly, the number of nozzles with overlapping print positions between print head B and print head C can be 10, that is, the print positions of the 171-180 nozzles of print head B and the print positions of 1-10 nozzles of print head C overlap The number of nozzles with overlapping print positions between print head C and print head D may be ten, that is, the print positions of the 171-180 nozzles of print head C and the print positions of 1-10 nozzles of print head D overlap.


In the calibration interface, for each print head, there is a setting option for setting the nozzles on or off. For example, as shown in FIG. 5, through the setting options, you can set the first to several nozzles of each print head to open. , The remaining nozzles are closed.


In practical applications, the nozzles that are opened and closed by default can be flexibly set based on actual needs. For example, all nozzles can be opened by default, or the 1-170th nozzle of printhead A can be opened by default, and the 1-170th nozzle of printhead B can be opened by default. Nozzle is turned on, the 1-170th nozzle of printhead C is turned on, and the 1-180th nozzle of printhead D is turned on, that is, for printhead A, printhead B, and printhead C, each of which is adjacent to the right side of the printhead Nozzles with overlapping print positions are closed.


After displaying the calibration interface, the user can set the opening and closing of the nozzles of the print head through the setting options in the calibration interface.


The calibration interface may also include an inspection test option for indicating the start of printing, as shown in the “inspection test” option shown in FIG. 5, and the user can start the print test by operating the inspection test option.


The calibration interface can also include a confirmation option indicating that the calibration is complete, as shown in the “Save parameters” option shown in FIG. 4. After the calibration is completed, the user can save the parameters for subsequent formal walls by operating the confirmation option. Step 32: Based on the setting operation of the setting options, record the nozzles opened by each print head.


In the embodiment of the present application, when a user performs a setting operation for opening and closing a print head based on a setting option, a default setting may be used in a first inspection test, and a non-first inspection test may be based on actual needs and based on a previous During the test, the color blocks printed by each print head are detected, and the nozzles of the print head are opened or closed.


For example, in the color block printed by each print head during the previous inspection test, when there is a gap between the color blocks printed by two adjacent print heads, the corresponding one closed before one of the print heads can be turned on. Nozzles, when there is overlap between the color blocks printed by the corresponding two print heads, the corresponding nozzles opened before one of the print heads can be closed.


Based on the setting operation, in this step, the nozzles opened by each print head are recorded and used for subsequent wall painting printing when the verification test is started. Step 33: The wall painting machine is controlled to print on the wall by using the nozzle opened by each print head.


When the calibration interface includes a calibration test option, after the calibration test option is triggered, the wall painter can be controlled to print on the wall by using the nozzle opened by each print head. In one embodiment, in order to facilitate distinguishing the color blocks printed by each print head, a corresponding color can be set in advance for each print head, and each two adjacent print heads have different corresponding colors, and accordingly, when printing, control the wall painting machine to print on the wall using the nozzles opened by each print head according to the respective colors of each print head. The schematic diagram of the printed color blocks can be shown in FIG. 6, The color blocks A-D are the color blocks printed by the print head A-print head D, respectively.


It can be seen from FIG. 6 that the print positions of some print heads overlap, and there are gaps in the print positions of some print heads. The printed color block can be used as a reference for the next setting of the nozzle opening or closing of the print head. That is, return to step 31 above to start the next verification test, that is, continue to calibrate the print position of the print head of the wall painting machine.


Step 34: When the confirmation option in the calibration interface is triggered, parameters indicating nozzles that have been turned on for each print head are saved. In the embodiment of the present application, the print position of the print head can be calibrated by repeating the above steps 31 to 34. After the calibration is completed, for example, the printed color blocks are shown in FIG. 7, and every two adjacent prints the print positions of the heads are all connected, that is, there is no gap or overlap. At this time, the user can operate the confirmation option in the calibration interface. For example, the “Save parameter” option in FIG. 5 is triggered when this option is triggered. After that, the parameters representing the nozzles that have been turned on for each printhead are saved for subsequent formal wall painting printing.


Further, in practical applications, other printing parameters required for wall color printing can be set based on parameters indicating the nozzles that each print head has turned on, for example, the number of columns or rows printed each time, feathered The number of nozzles, and the step length of each print, etc., and how to set it can be flexibly set according to the actual characteristics of the wall painter and the printing needs.


Based on the same inventive concept, according to the method for calibrating a print head of a wall painting machine provided by the foregoing embodiment of the application, correspondingly, another embodiment of the application also provides a print head calibration device for a wall painting machine, and wall painting the machine includes multiple print heads, each print head includes multiple nozzles. Among the multiple nozzles of each two print heads adjacent to each other, there are nozzles with overlapping print positions. The schematic diagram of the above device structure is shown in FIG. 8, Including:


An interface display module 71 is configured to display a calibration interface of the wall painting machine, and the calibration interface includes a setting option for setting the nozzles of each print head to be turned on or off. A recording module 72, configured to record the nozzles opened by each print head based on a setting operation on the setting options;


A print control module 73 is used to control the wall painter to print on the wall using the nozzle opened by each print head, and the color blocks printed by each print head on the wall are used to print the print head next time. The reference of the nozzle opening or closing setting.


Further, the print control module 73 is specifically configured to control the wall painting machine to print on the wall using the nozzles opened by each print head in accordance with the respective colors of each print head, and the printing positions adjacent to each The two printheads have different colors. Further, the calibration interface further includes an inspection test option for indicating that printing is started. The print control module 73 is specifically configured to control the wall painting machine to print on the wall using the nozzle opened by each print head after the inspection test option is triggered.


Further, the calibration interface further includes a confirmation option indicating that the calibration is completed. A parameter saving module 74 is configured to save parameters indicating the nozzles that have been turned on for each print head when the confirmation option in the calibration interface is triggered, for wall painting printing. text missing or illegible when filed processing steps in the processes shown in the figures, and are not repeated here. Based on the same inventive concept, according to the method for calibrating a print head of a wall painting machine provided by the foregoing embodiment of the present application, correspondingly, another embodiment of the present application also provides a control terminal. The processor 81 includes a processor 81 and a machine-readable storage medium 82. The machine-readable storage medium 82 stores machine-executable instructions that can be executed by the processor 81, and the processor 81 is prompted by the machine-executable instructions.


This application is described with reference to flowcharts and/or block diagrams of methods, devices (systems), and computer program products according to embodiments of the present application. It should be understood that each process and/or block in the flowcharts and/or block diagrams, and combinations of processes and/or blocks in the flowcharts and/or block diagrams can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general-purpose computer, special-purpose computer, embedded processor, or other programmable data processing device to produce a machine, so that instructions generated by the processor of the computer or other programmable data processing device may be used to Means for implementing the functions specified in one or more flowcharts and/or one or more blocks of the block diagrams.


These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing device to work in a specific manner such that the instructions stored in the computer-readable memory produce a manufactured article including an instruction device, the instructions The device implements the functions specified in one or more flowcharts and/or one or more blocks of the block diagram.


These computer program instructions can also be loaded onto a computer or other programmable data processing device, so that a series of steps can be performed on the computer or other programmable device to produce a computer-implemented process, which can be executed on the computer or other programmable device. The instructions provide steps for implementing the functions specified in one or more flowcharts and/or one or more blocks of the block diagrams.


Obviously, those skilled in the art can make various modifications and variations to this application without departing from the spirit and scope of this application. In this way, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalent technologies, this application also intends to include these modifications and variations.


While several implementations have been described and illustrated herein, a variety of other means and/or structures for performing the function and/or obtaining the results and/or one or more of the advantages described herein may be utilized, and each of such variations and/or modifications is deemed to be within the scope of the implementations described herein. More generally, all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the teachings is/are used. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific implementations described herein. It is, therefore, to be understood that the foregoing implementations are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, implementations may be practiced otherwise than as specifically described and claimed. Implementations of the present disclosure are directed to each individual feature, system, article, material, kit, and/or method described herein. In addition, any combination of two or more such features, systems, articles, materials, kits, and/or methods, if such features, systems, articles, materials, kits, and/or methods are not mutually inconsistent, is included within the scope of the present disclosure.

Claims
  • 1. An apparatus comprising: a plurality of print heads; anda plurality of nozzles, wherein among the multiple nozzles of each two print heads adjacent to the print position, there nozzles with overlapping print positions, wherein the nozzles of the print head can be set to be turned on or off.
  • 2. The apparatus of claim 1, wherein the plurality of print heads are sequentially distributed in a horizontal direction, and the plurality of print heads print in a vertical direction.
  • 3. A method for calibrating a print head of a wall painting machine, characterized in that the wall painting machine comprises a plurality of print heads, each print head includes a plurality of nozzles, and each two print heads adjacent to each other in a printing position are respectively among the multiple nozzles, wherein there are nozzles with overlapping print positions, and the method including: displaying a calibration interface of the wall painter, the calibration interface including a setting option for setting the nozzle of each print head to be turned on or off;recording the nozzles opened by each print head based on the setting operation of the setting options; andcontrolling the wall painter to print on the wall by using the nozzles opened by each print head, and the color blocks printed by each print head on the wall are used to set the nozzles of the print head on or off next time.
  • 4. The method of claim 3, wherein said controlling said wall painting machine to print on a wall using a nozzle opened by each print head according to respective colors of each print head, wherein the colors corresponding to each of the two print heads adjacent to the print position are different.
  • 5. The method of claim 3, wherein the calibration interface further comprises an inspection test option for indicating the start of printing, wherein when the inspection test option is triggered, the wall painting machine is controlled to print on the wall by using the nozzle opened by each print head.
  • 6. The method of claim 3, wherein the calibration interface further comprises a confirmation option indicating that the calibration is completed.
  • 7. An apparatus comprising: an interface display module for displaying a calibration interface of the wall painter, and the calibration interface includes a setting option for setting whether to enable or disable the nozzle of each print head;a recording module, configured to record a nozzle opened by each print head based on a setting operation on the setting option; anda print control module is used to control the wall painter to print on the wall using the nozzles opened by each print head, and the color blocks printed by each print head on the wall are used for the next print head Reference for nozzle opening or closing settings.
  • 8. The apparatus of claim 7, wherein the print control module is specifically configured to control the wall painting machine and use the nozzles opened by each print head according to the respective colors of each print head.
  • 9. The apparatus of claim 7, wherein the calibration interface further comprises an inspection test option for indicating start of printing, wherein the print control module is configured to control the wall painting machine to print on the wall using the nozzle opened by each print head after the inspection and testing option is triggered.
  • 10. The apparatus of claim 7, wherein the calibration interface further comprises a confirmation option indicating that the calibration is completed.