Wall with decorative facing

Information

  • Patent Grant
  • 10472821
  • Patent Number
    10,472,821
  • Date Filed
    Tuesday, October 24, 2017
    7 years ago
  • Date Issued
    Tuesday, November 12, 2019
    5 years ago
Abstract
Disclosed is an economical and effective way of producing a double sided wall using facing panels having a face surface and a back surface with a retaining structure. The facing panels are stacked in a back-to-back arrangement into a pair of first and second wall components connected by separate articulated connectors. The articulated connectors each have a first base connector that fits into a respective retaining groove in the first wall component and a second base connector that fits into a respective retaining groove of the second wall component. The first and second base connectors are connected to each other by a link that forms a first pivot joint at the first base connector and a second pivot joint at the second base connector.
Description
FIELD OF THE INVENTION

The present invention is generally directed toward decorative walls such as retaining walls and freestanding walls having a decorative surface. In particular, the invention is directed to modular walls with a decorative facing and components of such walls. More specifically, the present invention is directed toward walls, which have a pair of decorative surfaces.


BACKGROUND OF THE INVENTION

Retaining walls are used in landscaping around residential or commercial buildings. Retaining walls can be made of various materials, but for reasons of durability are most often either concrete structures cast in situ or walls formed of stacked courses of natural stone or masonry blocks. Concrete masonry blocks have become the most popular retaining wall components, due to their ease of manufacture, transport and handling.


Freestanding walls are often used as demarcation structures along roads, walkways or property lines. These walls can be cast in situ or modular, preferably made of stacked blocks, for added flexibility in shaping the wall.


Conventional concrete masonry blocks are generally molded in a dry cast process in which a concrete mixture is filled into a mold box and compressed to generate a pre-consolidated block. This pre-block is removed from the mold box and transported to a setting location at which the block is stored for setting of the concrete mixture. Due to the particularities of the molding process used, the pre-block can be provided with an embossed surface structure, but only on the top and bottom surfaces. Thus, this process does not allow for the molding of a dry cast concrete block with a front decorative surface. Several methods have been developed to provide hollow dry cast blocks with a textured front surface. Molding a slab including several blocks and subsequently braking the slab into individual blocks allows for the creation of an irregular, rough front surface similar to the surface of a split natural stone. Alternatively, the smooth front surface of a finished molded block can be subjected to a percussive treatment which brakes up and roughens the front surface. However, neither method allows for the manufacture of a hollow block with any decorative front surface, for example a surface having a regular surface structure, such as an embossed surface.


Thus, an economical and effective method is desired for providing a decorative finish on any building, retaining or freestanding wall, preferably on both sides of a freestanding wall.


Therefore, improvements in producing freestanding walls are desirable.


SUMMARY OF THE INVENTION

In a first aspect, the present disclosure presents a method of providing a double sided hollow wall. The method comprises providing a plurality of concrete facing panels each having a front surface and an opposite, back surface, the back surface including at least one retaining structure. The method further comprises stacking the concrete facing panels back-to-back in spaced apart parallel rows to form a pair of spaced apart parallel first and second wall components and an intermediate space. The method also comprises, in each row, connecting a first concrete facing panel in the first wall component with a second concrete facing panel in the second wall component in the back-to-back orientation, using at least one separate connector having a first connecting end for engagement in the at least one retaining structure of the first concrete facing panel and a second connecting end for engagement to the at least one retaining structure in the second concrete facing panel to form the double sided wall. In this method, the at least one separate connector is an articulated connector that has a link for forming a pivot joint between the first connecting end and the second connecting end.


In a second aspect of the present disclosure, there is provided a wall kit for a double sided hollow wall. The wall kit comprises a plurality of concrete facing panels each having a front surface and an opposite back surface, the back surface including at least one retaining structure; and a plurality of connectors for connecting the plurality of concrete facing panels in back-to-back, spaced apart parallel rows to form a pair of spaced apart parallel first and second wall components with an intermediate space. The connectors are articulated connectors each having a first connecting end, a second connecting end and a link, the link forms a pivot joint between the first connecting end and the second connecting end, the first connecting end removably engages a respective retaining structure of a concrete facing panel of the first wall, and the second connecting end removably engages a respective retaining structure of a concrete facing panel of the second wall.


In a third aspect of the present disclosure, there is provided a double sided hollow wall. The wall comprises: a plurality of concrete facing panels, each concrete facing panel having a front surface and an opposite back surface with a retaining groove; the facing panels being stacked side-by-side and in a spaced apart back to back arrangement for forming back-to-back and spaced apart parallel first and second wall components with an intermediate space. The wall further comprises a plurality of first connectors respectively connecting the retaining groove in a concrete facing panel in the first wall component to the retaining groove in at least one concrete facing panel in the second wall component to form the double sided hollow wall. The connectors are articulated connectors each having a first connecting end, a second connecting end and a link, the link forms a pivot joint between the first connecting end and the second connecting end. The first connecting end removably engages a respective retaining structure of a concrete facing panel of the first wall, and the second connecting end removably engages a respective retaining structure of a concrete facing panel of the second wall.





BRIEF DESCRIPTION OF THE DRAWINGS

Preferred embodiments of the invention will now be further described by way of example only and with reference to the attached drawings, wherein



FIG. 1 illustrates a pair of facing panels connected back-to-back to form a hollow wall with double sided decorative finish;



FIG. 2a is a perspective view of a facing panel for use in a wall in accordance with the invention;



FIG. 2b is a schematic top view of the decorative wall of FIG. 1 with facing panels connected in a back-to-back arrangement, and filled with gravel;



FIGS. 3a to 3c show different exemplary spacers in accordance with the invention;



FIG. 4 is a top perspective view of decorative wall components in accordance with the invention including a pair of decorative panels connected back-to-back with a modular connector system;



FIGS. 5a to 5c are perspective top views of decorative wall components in accordance with the invention including a pair of decorative facing panels connected back-to-back with an X-shaped connector;



FIG. 6 is a perspective top view of a position of an exemplary wall in accordance with the invention having decorative facing panels on both sides and Y-shaped connectors;



FIG. 7 illustrates a Y-shaped connector in accordance with the invention;



FIG. 8 illustrates an X-shaped connector in accordance with the invention; and



FIG. 9 schematically illustrates a corner construction using facing panels and connectors, in accordance with the invention.





DETAILED DESCRIPTION

Before explaining the present invention in detail, it is to be understood that the invention is not limited to the preferred embodiments contained herein. The invention is capable of other embodiments and of being practiced or carried out in a variety of ways. It is to be understood that the phraseology and terminology employed herein are for the purpose of description and not of limitation.



FIG. 1 illustrates the method in accordance with the invention of providing a decorative wall 100, such as a retaining wall or freestanding wall, by connecting pairs of facing panels 110 having a decorative surface 112 in a back-to-back arrangement. In the illustrated embodiment, each facing panel 110 is connected by way of connectors 120, with at least one other facing panel. The connectors respectively engage at least two facing panels. The preferred connectors 120, which are discussed in more detail with reference to FIGS. 3a-3c, 7 and 8 have at least a pair of spaced apart parallel, cylindrical stems 122 connected by an intermediate web 124. The stems 122 form interlocking members, which engage and are reliably held in keyhole slots 102 respectively provided in the rear face 114 of the facing panels 110. The connectors 120 are preferably inserted first into the keyhole slots 102 in one facing panel. This allows the installer to mount the second facing panel 110 by sliding it onto the already installed connector. The wall is preferably made of stacked facing panels 110 as illustrated. The weight of the facing panels 110 can be supported on a footing of the wall (not shown), or on a separate footing for each partial wall formed by the facing panels 110 of one side of the double sided decorative wall. For ease of use, the connectors 120 are preferably symmetrical, which means the cylindrical stems 122 are identical in cross-section and size, but non-symmetrical variants with stems 122 of different diameter and cross-sectional shape can also be used.



FIG. 2a illustrates a facing panel 110 for use in a wall in accordance with the invention. The facing panel 110 is a dry cast concrete block which was compressed in the top to bottom direction during manufacture and has a top surface 112 and a bottom surface 114. The facing panel 110 preferably has an embossed decorative surface 112, more preferably an embossed, patterned surface. The facing panel 110 has at least one keyhole slot 102, preferably a pair of spaced apart parallel keyhole slots 102, in its bottom surface 114 (bottom surface during molding of the panel). Each keyhole slot 102 has a slot portion 202 penetrating the back surface 114 of the facing panel 110 and a cylindrical bore portion 206 connected thereto. The stems 122 of the connectors 120 are respectively inserted into the keyhole slots 206 to mount the facing panels 110 in a back-to-back arrangement (see FIG. 1). The facing panel 110 is preferably sized and shaped to permit stacking into a continuous wall 100.



FIG. 2b illustrates the method in accordance with the invention for providing a wall 100 with a double-sided decorative finish 112. FIG. 2b is a schematic top view of a decorative wall 100 in accordance with the invention including two pairs of decorative facing panels 110 arranged side-by-side with each pair connected by connectors 120 to the other pair in a back-to-back orientation. Each facing panel 110, preferably a facing panel intended for providing a decorative finish on a wall or wall block, is provided with an embossed decorative facing surface. The decorative wall 100 is preferably made of a multitude of facing panels 110 stacked in rows to form a pair of spaced apart walls connected in space apart back-to-back orientation by the intermediate connections 120. The facing panels 110 are arranged in the back-to-back orientation so that all outside surfaces of the resulting wall 100 have a decorative finish. Facing panels 110 are dry cast concrete blocks which were compressed in the top to bottom direction during manufacture, but are mounted with their bottom surfaces 112 facing one another in the decorative wall 100 so that the top surface 114 of the facing panel 110 is facing outward in the wall and thereby forms the new facing surface(s) of the wall 100.


Multiple facing panels 110 as shown in FIGS. 1, 2a, 4, 5a to 5c and 6 can be used to build a decorative wall 100. The decorative facing panels 110 are thereby stacked in rows, preferably staggered for additional stability, to form a decorative wall. For maximum installation flexibility and ease of handling, the decorative panels are preferably handled in the disassembled condition, which means some facing panels 110 are first separately stacked to form a partial first wall and then the facing panels are subsequently connected back-to-back to the already stacked panels to form a partial second wall spaced apart from the first partial wall and connected thereto by the connectors 120. For that purpose, the invention provides a kit for a decorative wall, which kit includes a number of facing panels and connectors for connecting the facing panels back-to-back. The interconnection of the back-to-back facing panels is preferably carried out on a row by row basis, as each row of facing panels is finished, so that the connectors need not be forced through the keyhole slots of more than one panel. In the alternative, only the insertion of the connectors into one partial wall is done on a row by row basis. However, this will require moving facing panels for the other partial wall along several connectors, which may increase the time required for installation of the complete wall. Jumper panels can be included in the wall, which are larger in size than the remaining panels and possibly rotated by 90°. When jumper panels of the same principle construction as the surrounding panels are used, which are rotated by 90°, the facing panel back-to-back thereto is preferably installed immediately after placement of the jumper panel and before the rows of panels around the jumper panel are finished. Sliding of the facing panel onto the connector in the jumper panel may no longer be possible once the connectors of the adjoining panels are installed, due to their orientation perpendicular thereto. However, where jumper panels are used which have keyhole slots oriented 90° to those of regular panels, installation of the facing panel back-to-back onto the jumper panel can be carried out in the ordinary course of installation since the slots in the jumper panel are then parallel to those in the surrounding panels. For added stability of the decorative wall, the connectors can be inserted into the keyhole slots so that they engage the facing panels in vertically adjacent rows of facing panels and thereby not only connect the first and second walls, but also stacked rows.



FIG. 4 shows an alternate method of connecting the facing panels of the respective partial walls by using base connectors 140 which each engage only one facing panel 110, but include an opening or eyelet 150 for engagement by a hook-shaped link 160, which may be of adjustable length (not illustrated) and is shaped and constructed to engage a base connector 140 at each end. Alternatively, the link 160 may incorporate one base connector 140 at one end.


As illustrated in FIGS. 5a to 5c, the keyhole slots 102 in the back surface of the facing panels 110 may be shaped to interface with a Y or X-shaped connector 120 (see FIGS. 5a to 5c and 6) having webs 124 which are oriented at an acute angle to the rear surface 114 of the facing panel 110 when the connector and facing panel are interengaged. To accommodate the orientation of the webs 124, the slot portion 202 of the keyhole slots 102 in the rear surface 114 of the facing panels are tapered inwardly, thereby forming an outwardly widening V-groove in the rear surface 114 (see FIG. 5b). Alternatively, the webs 124 of the X and Y-shaped connectors 120 may be crimped adjacent their stems 122 with the crimped portion 128 oriented to engage a slot portion 202 with parallel side walls (see FIG. 5c).


The keyhole slots 102 in the facing panels 110 will now be discussed in more detail with reference to FIG. 2a. Each keyhole slot 102 has a slot portion 202 penetrating the rear surface 114 of the facing panel 110 and a cylindrical bore portion 206 connected thereto. The cylindrical bore portion 206 is sized and shaped for receiving one of the interconnecting members of the connectors, the stems 122 (see FIGS. 3a-3c). The slot portion 202 is sized and shaped for receiving the web 124 of the connector 120 (see FIGS. 3a-3c), the width of the slot portion 202 being less than the diameter of the stem 122 in order to prevent the connector 120 being pulled out of the keyhole slot 102. For maximum flexibility in connecting the facing panels 110 to one another, the facing panels preferably have a pair of retaining slots 102 in the rear surface 114. When multiple keyhole slots 102 are provided, the slots are preferably parallel and equidistantly spaced on the rear surface 114 of the facing panels 110. The slots are preferably oriented vertically or horizontally and centered on the panels when in the installed condition. Although other orientations of the slots are possible those orientations may make assembly of the decorative wall more challenging. The keyhole slots 102 preferably extend completely across the rear surface 114 to the facing panel 110. However, closed end keyhole slots 102 can also be used (not illustrated).



FIGS. 3a-3c show connectors of different construction. FIG. 3a illustrates the principle connector 120 in accordance with the invention, which is preferably of symmetrical construction to facilitate its use in the decorative wall of the invention in different orientations. The connector 120 includes a planar web 124 with opposite ends 125, 126 and a stem portion 122 at each of the ends. The stem portion 122 is preferably cylindrical, for interfacing with the keyhole slots 102 in the facing panels, but can be of any shape with allows engagement with the retaining recess in a facing panel and prevents the connector being pulled out of the retaining recess. FIG. 3b shows a variant of the connector shown in FIG. 3a, wherein the web 124 is longer than the height of the connector. This long connector is particularly suited for fillable decorative walls. The short connector of FIG. 3a is suited for thin decorative walls with little spacing between the back-to-back panels.



FIG. 3c shows a base connector 140 shown in FIGS. 3a and 3b which is a variant of connector 160, wherein only one end of the web 112 is provided with a stem 122 and the web 112 is further provided with an opening or eyelet 150 for engagement by a link 160, preferably of adjustable length (not shown). This allows the back-to-back connection of facing panels wherein the keyhole slots are staggered in the opposing blocks and, thus, not sufficiently aligned to permit the use of connectors 120 of planar construction. This base connector 140 in combination with link 160 is especially advantageous for the building of curved decorative walls, wherein, due to the spacing between the partial walls of facing panels, the keyhole slots 102 in the panels of one partial wall are misaligned with those in the other partial wall.


The connectors 120 can be made of any material sufficiently strong to reliably connect the facing panels 110 of the partial walls. The connectors are preferably made of any material which will be resistant to deterioration upon exposure to the elements, soil, gravel and the like. The most preferred material is plastic, although non-corroding metal alloys or metal connectors with a non-corroding surface finish can also be used.


Although all the preferred connectors 120, 140 described herein include interlocking members in the form of the cylindrical stems 122 intended for being mounted to the facing panels 110 by sliding them along the keyhole slots 102, connectors with stems of different cross-section can also be used, the only requirement being that the stems have a shape and thickness which prevents the connection being pulled out of the keyhole slot in which it is engaged. Furthermore, connector and retaining groove combinations other than those particularly exemplified can be used without deviating from the present invention. For example connectors of the snap in type can be used (not shown).


Of course, it will be readily apparent to the art skilled person that a retaining structure other than keyhole slots can be provided in the panels 110 as long as a reliable interlocking engagement between the retaining structure and the connectors respectively used is ensured. For example, the retaining structure can be in the form of a slot or bore and the connector can be a compressible/expandable connector which is insertable into the slot or bore and locks in the slot or bore when fully inserted in order to reliably retain the connector in the slot.



FIG. 6 illustrates a wall in accordance with the invention including facing panels 110 and connectors 120. However, the connectors have three webs 124 which are arranged in a Y orientation and each include a stem 122 for interfacing with a keyhole slot 102 in a facing panel 110. Y-shaped connectors provide two advantages, they provide the wall with lateral stability against shifting and they allow the connection of side-by-side facing panels 110 by inserting the stem 122 on each of the forked of the connector into a keyhole slot of a different one of a pair of side by side panels. This provides added strength to the wall and reduces buckling of the partial walls of facing panels.



FIG. 7 illustrates a Y-shaped connector as shown in use in FIG. 6, wherein all three webs are of the same length and each include a cut-out or opening 129, the structural purpose of which will be discussed in more detail in relation to FIG. 9 below. Of course, providing the opening 129 also reduces the amount of material used for the connector, thereby reducing its unit cost. The webs 124 may also be of different length, with the webs in the forked end either being of equal length, for straight walls, or of different length, for curved walls (not illustrated).



FIG. 8 illustrates an X-shaped connector 120 in accordance with the invention. The connector includes a pair of intersecting webs 124 which each include a stem 122 at their respective ends for interconnection with a retaining recess or keyhole slot 102 in a facing panel 110. The pair of stems 122 respectively located on opposite sides of the intersection can be engaged in the same facing panel 110 or respectively in one keyhole slot of laterally adjacent panels. As with the Y-shaped connector, each web 124 is preferably provided with a cut-out or opening 129.



FIG. 9 schematically illustrates an exemplary corner arrangement of a double sided decorative wall in accordance with the invention. As is apparent, the facing panels 110 are stacked to form a corner in each of the parallel partial walls. Y-shaped connectors 120 are used as well as base connectors 140 and links 160 to provide multi-directional stability to the corner arrangement, in an effort to prevent buckling of the respective partial walls of facing panels. Maximum stability is achieve by placing the connectors 120, 140 into the keyhole slots of vertically adjacent rows of facing panels (not illustrated) in order to connect subsequent layers in each wall with one another.


The facing panels 110 are preferably provided with a bevel at their lateral ends in order to allow for a closer fit of the facing panels in curved wall applications. The curvature of the wall can then be adjusted by using facing panels of different length, longer panels being used in the outer partial wall of the decorative wall. Generally, the shorter the blocks, the tighter the radius that can be created.


While the invention has been described with a certain degree of particularity, it is understood that the invention is not limited to the embodiments set forth herein for purposes of exemplification, but is to be limited only by the scope of the attached claims, including the full range of equivalency to which each element thereof is entitled.


The above-described embodiments of the present invention are intended to be examples only. Alterations, modifications and variations may be effected to the particular embodiments by those of skill in the art without departing from the scope of the invention, which is defined solely by the claims appended hereto.

Claims
  • 1. A method for providing a double sided hollow wall, the method comprising: providing a plurality of monolithic concrete facing panels each having a front surface, an opposite back surface, a top surface and a bottom surface, the back surface defining at least one retaining structure, each of the at least one retaining structure extending from the top surface to the bottom surface;stacking the concrete facing panels back-to-back in spaced apart parallel rows to form a pair of spaced apart parallel first and second wall components and an intermediate space;in each row, connecting a first concrete facing panel in the first wall component with a second concrete facing panel in the second wall component in the back-to-back orientation, using at least one separate connector having a first connecting end for engagement with one of the at least one retaining structure defined by the back surface of the first concrete facing panel and a second connecting end for engagement with one of the at least one retaining structure defined by the back surface of the second concrete facing panel to form the double sided wall, the first connecting end connecting to one of the at least one retaining structure of the first concrete facing panel being effected by sliding, starting at one of the top surface and the bottom surface of the first concrete facing panel, the first connecting end into the one of the at least one retaining structure of the first concrete facing panel,the second connecting end connecting to one of the at least one retaining structure of the second concrete facing panel being effected by sliding, starting at one of the top surface and the bottom surface of the second concrete facing panel, the second connecting end into the one of the at least one retaining structure of the second concrete facing panel;the at least one separate connector being an articulated connector having a link for forming a pivot joint between the first connecting end and the second connecting end.
  • 2. The method of claim 1, wherein: the first connecting end has a first base connector,the second connecting end has a second base connector,the link has a first link end and a second link end,the first link end is pivotally connected to the first base connector, andthe second link end is pivotally connected to the second base connector, the step of connecting comprising engaging the first base connector to a respective retaining structure of the first concrete facing panel and engaging the second base connector to a respective retaining structure of the second concrete facing panel, wherein: the first base connector is configured for sliding, starting at one of the top surface and the bottom surface of the first concrete facing panel, into the one of the at least one retaining structure of the first concrete facing panel, andthe second base connector is configured for sliding, starting at one of the top surface and the bottom surface of the second concrete facing panel, into the one of the at least one retaining structure of the second concrete facing panel.
  • 3. The method of claim 2, wherein: the first base connector and its respective retaining structure are configured to pivot with respect to each other when engaged to each other, andthe step of engaging the first base connector to its respective retaining structure comprises pivotally engaging the first base connector to its respective retaining structure.
  • 4. The method of claim 3, wherein: the respective retaining structure is a V-groove, andthe step of pivotally engaging the first base connector to its respective retaining structure includes pivotally engaging the first base connector to the V-groove.
  • 5. The method of claim 2, wherein: the first base connector defines a first opening,the second base connector defines a second opening,the first link end engages the first opening to pivotally connect the first link end to the first base connector, andthe second link end engages the second opening to pivotally connect the second link end to the second base connector.
  • 6. The method of claim 1, wherein: each retaining structure is shaped as a keyhole slot, andthe step of connecting comprises inserting the first connecting end and the second connecting end into a respective keyhole slot.
  • 7. The method of claim 1, wherein: the first connecting end and the second connecting end each have a respective enlargement, andthe step of connecting comprises inserting the enlargement of the first connecting end into its respective retaining structure and inserting the enlargement of the second connecting end into its respective retaining structure.
  • 8. The method of claim 7, wherein: each enlargement defines a respective cylindrical stem, andeach retaining structure defines a cylindrical bore extending from the top surface to the bottom surface of the first concrete facing panel or a cylindrical bore extending from the top surface to the bottom surface of the second concrete facing panel, andthe step of connecting comprising fittingly engaging the cylindrical stem of the first connecting end and the cylindrical stem of the second connecting end to a respective cylindrical bore.
  • 9. The method of claim 1, further comprising adding a loose filler material in the intermediate space.
  • 10. A wall kit for a double sided hollow wall, the wall kit comprising: a plurality of monolithic concrete facing panels each having a front surface an opposite back surface, a top surface and bottom surface, the back surface defining at least one retaining structure, each of the at least one retaining structure extending from the top surface to the bottom surface; anda plurality of connectors for connecting the plurality of concrete facing panels in back-to-back, spaced apart parallel rows to form a pair of spaced apart parallel first and second wall components with an intermediate space,the connectors being articulated connectors each having a first connecting end, a second connecting end and a link, the link for forming a pivot joint between the first connecting end and the second connecting end,the first connecting end configured for removably connecting to one of the at least one retaining structure of the first concrete facing panel by sliding, starting at one of the top surface and the bottom surface of the first concrete facing panel, the first connecting end into the one of the at least one retaining structure of the first concrete facing panel, andthe second connecting end configured for removably connecting to one of the at least one retaining structure of the second concrete facing panel by sliding, starting at one of the top surface and the bottom surface of the second concrete facing panel, the second connecting end into the one of the at least one retaining structure of the second concrete facing panel.
  • 11. The kit of claim 10, wherein: the first connecting end has a first base connector,the second connecting end has a second base connector,the link has a first link end and a second link end,the first link end is pivotally connected to the first base connector, andthe second link end is pivotally connected to the second base connector.
  • 12. The kit of claim 11, wherein the first base connector and its respective retaining structure are configured to pivot with respect to each other when engaged to each other.
  • 13. The kit of claim 12, wherein the retaining structure is a V-groove.
  • 14. The kit of claim 11, wherein: the first base connector defines a first opening,the second base connector defines a second opening,the first link end engages the first opening to pivotally connect the first link end to the first base connector, andthe second link end engages the second opening to pivotally connect the second link end to the second base connector.
  • 15. The kit of claim 10, wherein each retaining groove is shaped as a keyhole slot.
  • 16. The kit of claim 15, wherein the first connecting end and the second connecting end each have a respective enlargement configured for insertion into a respective keyhole slot.
  • 17. The kit of claim 10, wherein: the first connecting end and the second connecting end each have a respective enlarged portion that defines a cylindrical stem, andthe retaining structures are cylindrical bores each configured for receiving a respective cylindrical stem, the cylindrical bores including at least one of a first cylindrical bore extending from the top surface to the bottom surface of the first concrete facing panel and a second cylindrical bore extending from the top surface to the bottom surface of the second concrete facing panel.
  • 18. A double sided hollow wall, comprising: a plurality of monolithic concrete facing panels, each concrete facing panel having a front surface, an opposite back surface, a top surface and a bottom surface the opposite back surface defining a retaining structure, the retaining structure extending from the top surface to the bottom surface;the facing panels being stacked side-by-side and in a spaced apart back to back arrangement for forming back-to-back and spaced apart parallel first and second wall components with an intermediate space; anda plurality of first connectors respectively connecting the retaining structure in a concrete facing panel in the first wall component to the retaining structure in at least one concrete facing panel in the second wall component to form the double sided hollow wall,the connectors being articulated connectors each having a first connecting end, a second connecting end and a link, the link for forming a pivot joint between the first connecting end and the second connecting end,the first connecting end configured for removably connecting to one of the at least one retaining structure of the first concrete facing panel by sliding, starting at one of the top surface and the bottom surface of the first concrete facing panel, the first connecting end into the one of the at least one retaining structure of the first concrete facing panel, andthe second connecting end configured for removably connecting to one of the at least one retaining structure of the second concrete facing panel by sliding, starting at one of the top surface and the bottom surface of the second concrete facing panel, the second connecting end into the one of the at least one retaining structure of the second concrete facing panel.
  • 19. The wall of claim 18 wherein: the first connecting end has a first base connector,the second connecting end has a second base connector,the link has a first link end and a second link end,the first link end is pivotally connected to the first base connector, andthe second link end is pivotally connected to the second base connector.
  • 20. The wall of claim 19, wherein the first base connector and its respective retaining structure are configured to pivot with respect to each other when engaged to each other.
  • 21. The wall of claim 20, wherein the retaining structure is a V-groove.
  • 22. The wall of claim 19, wherein: the first base connector defines a first opening,the second base connector defines a second opening,the first link end engages the first opening to pivotally connect the first link end to the first base connector,the second link end engages the second opening to pivotally connect the second link end to the second base connector.
  • 23. The wall of claim 18, wherein each retaining groove is shaped as a keyhole slot.
  • 24. The wall of claim 18, wherein the first connecting end and the second connecting end each have a respective enlargement configured for insertion into a respective keyhole slot.
  • 25. The wall of claim 18, wherein: the first connecting end and the second connecting end each have a respective enlarged portion that defines a respective cylindrical stem, andthe retaining structures are cylindrical bores each configured for receiving a respective cylindrical stem.
RELATED APPLICATIONS

This application is a Continuation application from U.S. patent application Ser. No. 15/267,719, filed Sep. 16, 2016, which is a Continuation application from U.S. patent application Ser. No. 14/876,871, filed Oct. 7, 2015, issued Oct. 11, 2016 as U.S. Pat. No. 9,464,431, which is a Continuation application from U.S. patent application Ser. No. 12/752,766, filed Apr. 1, 2010, issued Dec. 8, 2015 as U.S. Pat. No. 9,206,599, which is a Continuation-in-Part application from U.S. patent application Ser. No. 12/525,491, filed Jul. 31, 2009, which is a 371 of PCT/CA2007/002351, filed Dec. 21, 2007, which claims priority from U.S. Ser. No. 60/887,877, filed on Feb. 2, 2007, all of which are incorporated herein by reference.

US Referenced Citations (183)
Number Name Date Kind
701150 Chrisford May 1902 A
738643 Van Camp Sep 1903 A
791291 Roberts May 1905 A
1033988 Coburn Jul 1912 A
1052788 Bates Feb 1913 A
1214964 Small Feb 1917 A
1226214 Hopkins May 1917 A
1280864 Sawyer Oct 1918 A
1325079 Coggan Dec 1919 A
1329893 Flynn et al. Feb 1920 A
1345156 Flynn Jun 1920 A
1472917 Laird Nov 1923 A
1567085 Rowland Dec 1925 A
1624369 Serra Apr 1927 A
1650485 Blank Nov 1927 A
1726903 Knight Sep 1929 A
1818416 Meara Aug 1931 A
1907053 Flath May 1933 A
1911626 Larzelere May 1933 A
1943800 Morrison Jan 1934 A
1953005 Nagel Mar 1934 A
2049907 Hess Aug 1936 A
2061822 Bankert Nov 1936 A
2121943 Bem Jun 1938 A
2126394 Jansen Aug 1938 A
2225612 Allen Dec 1940 A
2261510 Atcheson Nov 1941 A
2392551 Roe Jan 1946 A
2544488 Chittenden Mar 1951 A
2929238 Kaye Mar 1960 A
2940296 Gaspar Jun 1960 A
3129531 Connor Apr 1964 A
3238684 Wood Mar 1966 A
3321884 Hermann May 1967 A
3353312 Storch Nov 1967 A
3353315 Barker Nov 1967 A
3391507 Downing Jul 1968 A
3442991 Lanz May 1969 A
3481093 Davidson Dec 1969 A
3546833 Perreton Dec 1970 A
3607643 Paget Sep 1971 A
3609926 Muse Oct 1971 A
3616153 Downs Oct 1971 A
3676967 Frati Jul 1972 A
3786605 Winfrey Jan 1974 A
3854256 Wilce Dec 1974 A
3877236 O'Neill et al. Apr 1975 A
3950908 Van Eyk Apr 1976 A
4068482 Hilfiker Jan 1978 A
4119695 Asserback Oct 1978 A
4164598 Wilhelm Aug 1979 A
4229922 Clark, Jr. Oct 1980 A
4285181 Van Loghem et al. Aug 1981 A
4348847 Jukes Sep 1982 A
4391077 Giess Jul 1983 A
4400925 Van Loghem Aug 1983 A
4438605 Delucia Mar 1984 A
4439967 Dielenberg Apr 1984 A
4442644 Jukes Apr 1984 A
4478021 Person Oct 1984 A
4490075 Risi et al. Dec 1984 A
4498266 Perreton Feb 1985 A
4532747 Koetje Aug 1985 A
4545703 Boynton Oct 1985 A
4589241 Volpenhein May 1986 A
4596102 Catani et al. Jun 1986 A
4597236 Braxton Jul 1986 A
4655014 Krecke Apr 1987 A
4700523 Kohara Oct 1987 A
4703600 Suh Nov 1987 A
4715158 Manzelli Dec 1987 A
4774791 Kafarowski Oct 1988 A
4825619 Forsberg May 1989 A
4833856 Zwagerman May 1989 A
4835928 Scott Jun 1989 A
4866891 Young Sep 1989 A
4901494 Miller Feb 1990 A
4914887 Meheen Apr 1990 A
4949515 Krecke Aug 1990 A
4956949 Francis Sep 1990 A
4967528 Doran Nov 1990 A
5033912 Vidal Jul 1991 A
5107652 Sosa Apr 1992 A
5140794 Miller Aug 1992 A
5154542 Klenert Oct 1992 A
5160215 Jensen Nov 1992 A
5161918 Hodel Nov 1992 A
5214898 Beretta Jun 1993 A
5240348 Breaux Aug 1993 A
5315802 Hart May 1994 A
5349798 Gross Sep 1994 A
5350256 Hammer Sep 1994 A
5370480 Quaney Dec 1994 A
5403127 Knudsen Apr 1995 A
5435111 Cox et al. Jul 1995 A
5468098 Babcock Nov 1995 A
5472297 Heselden Dec 1995 A
5474405 Anderson et al. Dec 1995 A
5489074 Arnold et al. Feb 1996 A
5501049 Francis et al. Mar 1996 A
5505563 Curt Apr 1996 A
5513475 Schaaf et al. May 1996 A
5570552 Nehring Nov 1996 A
5586841 Anderson et al. Dec 1996 A
5647166 Neff Jul 1997 A
5647695 Hilfiker et al. Jul 1997 A
5673530 Bailey, II Oct 1997 A
5688078 Hammer Nov 1997 A
5707184 Anderson et al. Jan 1998 A
5709060 Vaughan Jan 1998 A
5735643 Castonguay et al. Apr 1998 A
5788423 Perkins Aug 1998 A
5845448 Potvin Dec 1998 A
5851088 Anderson et al. Dec 1998 A
5930947 Eckhoff Aug 1999 A
5934039 Guy Aug 1999 A
5957744 Mott et al. Sep 1999 A
5983585 Spakousky Nov 1999 A
6006803 Nakanishi Dec 1999 A
6024517 Castonguay et al. Feb 2000 A
6062772 Perkins May 2000 A
6148576 Janopaul, Jr. Nov 2000 A
6176059 Cantarano et al. Jan 2001 B1
6178711 Laird Jan 2001 B1
6189282 VanderWerf Feb 2001 B1
6238144 Babcock May 2001 B1
6240692 Yost et al. Jun 2001 B1
6240700 Sheu Jun 2001 B1
6394703 Renouf May 2002 B1
6490825 Dillon et al. Dec 2002 B1
6622445 Shillingburg et al. Sep 2003 B1
6637167 Hanna Oct 2003 B2
6662520 Nelson Dec 2003 B1
6701687 Shillingburg Mar 2004 B1
6874291 Weber Apr 2005 B1
6880297 Johnston Apr 2005 B2
6912823 MacDonald et al. Jul 2005 B2
6935081 Dunn et al. Aug 2005 B2
6953309 Tufts et al. Oct 2005 B1
6978581 Spakousky Dec 2005 B1
7073306 Hagaman Jul 2006 B1
7198435 Dolan et al. Apr 2007 B2
7243897 Huber Jul 2007 B2
7320201 Kitchen Jan 2008 B2
7410328 Hamel Aug 2008 B2
7464509 Brown Dec 2008 B1
7503729 Hammer et al. Mar 2009 B2
7591447 Hammer et al. Sep 2009 B2
7827752 Scherrer Nov 2010 B2
7934345 Marsh May 2011 B2
8206065 Heselden Jun 2012 B2
8540915 Scherer Sep 2013 B2
8596926 Heselden Dec 2013 B2
8689501 Chamoux Apr 2014 B2
8777514 Heselden Jul 2014 B2
8851803 Bott Oct 2014 B2
8992131 Castonguay et al. Mar 2015 B2
9151051 Cossette et al. Oct 2015 B2
9234347 Cossette et al. Jan 2016 B2
9714510 Castonguay et al. Jul 2017 B2
10145102 Castonguay et al. Dec 2018 B2
20010029717 Spakousky Oct 2001 A1
20020124508 Dunn et al. Sep 2002 A1
20030126821 Scherer et al. Jul 2003 A1
20030140585 Dueck et al. Jul 2003 A1
20030182011 Scherer Sep 2003 A1
20050120670 Ness et al. Jun 2005 A1
20060110223 Dawson et al. May 2006 A1
20060179779 Ness Aug 2006 A1
20070266656 Blocken Nov 2007 A1
20080005991 Meilleur Jan 2008 A1
20080057801 Duffy Mar 2008 A1
20080086968 Kitchen Apr 2008 A1
20080236084 Pontarolo Oct 2008 A1
20090013629 Boeshart Jan 2009 A1
20090041552 Hammer Feb 2009 A1
20090308011 Philippe Dec 2009 A1
20110217127 MacDonald Sep 2011 A1
20120060438 Jensen Mar 2012 A1
20120117904 Bouchard et al. May 2012 A1
20130081353 Jensen Apr 2013 A1
20160024786 Castonguay et al. Jan 2016 A1
20160186433 Cossette et al. Jun 2016 A1
Foreign Referenced Citations (17)
Number Date Country
2258637 Aug 1999 CA
2367664 Nov 2000 CA
2447646 Nov 2002 CA
2485870 Nov 2003 CA
2544152 Oct 2006 CA
2550359 Dec 2007 CA
2353796 Dec 1999 CN
2549162 May 1977 DE
4134439 Apr 1993 DE
4232029 Dec 1994 DE
10110798 Feb 2002 DE
202008012263 Nov 2008 DE
2583808 Dec 1986 FR
2740488 Apr 1997 FR
S58156637 Sep 1983 JP
20110011074 Feb 2011 KR
1024629 Nov 2004 NL
Non-Patent Literature Citations (32)
Entry
U.S. Appl. No. 15/625,254, Final Office Action dated Apr. 2, 2018.
Canadian Patent Application No. 2,676,369, Office Action dated Nov. 28, 2013.
European Application No. 07855631, Supplementary European Search Report dated Oct. 2, 2015.
International Patent Application No. PCT/CA2007/002351, International Preliminary Report on Patentability dated Aug. 4, 2009.
International Patent Application No. PCT/CA2007/002351, International Search Report dated Apr. 1, 2008.
U.S. Appl. No. 12/525,491, Office Action dated Apr. 21, 2014.
U.S. Appl. No. 12/525,491, Office Action dated Aug. 29, 2013.
U.S. Appl. No. 12/525,491, Office Action dated Dec. 22, 2011.
U.S. Appl. No. 12/525,491 Office Action dated Jul. 19, 2011.
U.S. Appl. No. 12/525,491, Office Action dated Jul. 5, 2013.
U.S. Appl. No. 12/525,491, Office Action dated Mar. 6, 2013.
U.S. Appl. No. 12/752,766, Notice of Allowance dated Jul. 31, 2015.
U.S. Appl. No. 12/752,766, Office Action dated Apr. 25, 2012.
U.S. Appl. No. 12/752,766, Office Action dated Jan. 18, 2013.
U.S. Appl. No. 12/752,766, Office Action dated Jul. 18, 2013.
U.S. Appl. No. 12/752,766, Office Action dated Nov. 6, 2014.
U.S. Appl. No. 14/876,871, Notice of Allowance dated Jun. 10, 2016.
U.S. Appl. No. 14/876,871, Office Action dated Nov. 19, 2015.
U.S. Appl. No. 15/267,719, Notice of Allowance dated Jun. 23, 2017.
U.S. Appl. No. 15/267,719, Office action dated Feb. 8, 2017.
Written Opinion for Application No. PCT/CA2007/002351, dated Apr. 1, 2008, 6 pages.
U.S. Appl. No. 16/165,638, Non-Final Office Action dated Feb. 1, 2019.
European Application No. 11827877.9, Office Action dated Jun. 28, 2018.
Mexican Patent Application No. MX/a/2016/012958, Office Action dated Jun. 14, 2018—English Translation Not Available.
Mexican Patent Application No. MX/a/2015/010891, Office Action dated Sep. 19, 2018—English Translation not Available.
U.S. Appl. No. 15/625,254, Notice of Allowance dated Jun. 26, 2016.
U.S. Appl. No. 15/821,399, Non-Final Office Action dated Sep. 13, 2018.
European Patent Application No. 07855631.3, Communication pursuant to Article 94(3) EPC dated Apr. 24, 2019.
Canadian Patent Application No. CA2901433, Office Action dated Aug. 15, 2019.
European Patent Application No. EP11827877.9, Communication pursuant to Article 94(3) EPC dated Jul. 5, 2019.
Mexican Patent Application No. MX/a/2014/008955, Office Action dated Jun. 4, 2019.
U.S. Appl. No. 16/165,638, Final Office Action dated Jul. 18, 2019.
Related Publications (1)
Number Date Country
20180044915 A1 Feb 2018 US
Provisional Applications (1)
Number Date Country
60887877 Feb 2007 US
Continuations (3)
Number Date Country
Parent 15267719 Sep 2016 US
Child 15792102 US
Parent 14876871 Oct 2015 US
Child 15267719 US
Parent 12752766 Apr 2010 US
Child 14876871 US
Continuation in Parts (1)
Number Date Country
Parent 12525491 US
Child 12752766 US