Claims
- 1. A unit dose wash cycle fabric softening composition for softening or conditioning fabrics in the wash cycle of an automatic washing machine, said unit dose comprising (a) a compacted granular fabric softener composition, the amount of (a) being sufficient to form a unit dose capable of providing effective softening or conditioning of fabrics in the wash cycle of said washing machine, and wherein said fabric softener composition comprises an organic fatty softening material which is a fatty alcohol or a pentaerythritol organic compound (“PEC”) selected from the group consisting of a higher aliphatic acid ester of pentaerythritol, an oligomer of pentaerythritol, a lower alkylene oxide derivative of an oligomer of pentaerythritol, and a mixture thereof, in combination with a treated montmorillonite-containing clay selected to have initial properties as follows:(i) a montmorillonite content of at least 85%; and (ii) when said clay is activated with sodium ions, dried and ground to particles, said ground particles do not swell more than about 2.5 fold over a period of 24 hours when added to deionized water at room temperature; and wherein said montmorillonite-containing clay is treated by the process comprising the following sequential steps: (a) drying said clay to a moisture content of from about 25 to about 35%, by weight; (b) extruding the dried material through a die to form a paste; (c) drying said paste to a moisture content of from about 10% to about 14% by weight; and (d) calcining at a temperature of about 120° C. to about 250° C.
- 2. A unit dose softening composition as in claim 1 characterized by being in the form of a tablet and having no discrete outer layer surrounding the fabric softener comprised of an alkaline material such that the pH of the wash water is increased upon the dissolution of said outer layer in said wash water.
- 3. A unit dose softening composition as in claim 1 wherein the defined initial swelling property of said montmorillonite-containing clay is measured with ground particles of clay at least 90% of which are not greater than about 75 microns in diameter.
- 4. A unit dose softening composition as in claim 1 wherein the montmoiillonite-containing clay is a bentonite.
- 5. A unit dose softening composition as in claim 4 wherein the bentonite has a further initial property of containing at least 4.0% by weight of MgO.
- 6. A unit softening composition as in claim 4 wherein the bentonite starting material has the following composition by weight:SiO2 from 55.0 to 61.0%; Al2O3 from 14.5 to 17.6%; Fe2O3 from 1.45 to 1.7%; CaO from 2.8 to 7.0%; MgO from 5.0 to 6.3%; K2O from 0.5 to 0.85%; Na2O from 0.25 to 0.30%; and Mn3O4 from 0.04 to 0.25%.
- 7. A unit dose softening composition as in claim 1 wherein said clay is at least partially coated with said organic fatty softening material and serves as a carrier for such fatty softening material.
- 8. A unit dose softening composition as in claim 1 wherein said PEC is a higher aliphatic ester of pentaerythritol or of an oligomer of pentaerythritol.
- 9. A unit dose softening composition as in claim 1 wherein the combination of bentonite and said PEC comprises, by weight, from about 50% to about 95% of bentonite and from about 5% to about 50% of said PEC.
- 10. A unit dose softening composition as in claim 9 which comprises from about 80 to about 90%, of bentonite and from about 10% to about 20% of said PEC.
- 11. A unit dose softening composition as in claim 1 wherein said fabric softener comprises a liquid fatty ester.
- 12. A unit dose softening composition as in claim 11 wherein said fatty ester is sunflower oil.
- 13. A unit dose softening composition as in claim 1 wherein said fabric softener composition comprises a liquid silicone.
- 14. A unit dose softening composition as in claim 1 wherein said fabric softener composition comprises a liquid oleyl alcohol.
- 15. A process for softening or conditioning laundry which comprises contacting the laundry with an effective amount of the unit dose softening composition of claim 1.
- 16. A process according to claim 15 wherein the fabric softener composition comprises a treated bentonite clay in combination with an organic fatty softening material.
- 17. A process according to claim 16 wherein said organic softening material comprises a fatty alcohol or pentaerythritol compound (PEC) selected from the group consisting of a higher aliphatic acid ester of pentaerythritol, an oligomer of pentaerythritol, a lower alkylene oxide derivative of an oligomer of pentaerythritol, and a mixture thereof.
- 18. A process according to claim 15 wherein the fabric softener composition comprises a liquid fatty ester.
- 19. A process according to claim 18 wherein said fatty ester is sunflower oil.
Parent Case Info
This application is a continuation-in-part of copending application Ser. No. 09/620,515 filed Jul. 20, 2000 now allowed which is a continuation-in-part of application Ser. No. 09/558,822 filed Apr. 26, 2000, now U.S. Pat. No. 6,258,767 the disclosures of which are incorporated herein by reference.
US Referenced Citations (7)
Foreign Referenced Citations (1)
Number |
Date |
Country |
WO 0003959 |
Jan 2000 |
WO |
Continuation in Parts (2)
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Number |
Date |
Country |
Parent |
09/620515 |
Jul 2000 |
US |
Child |
09/685756 |
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US |
Parent |
09/558822 |
Apr 2000 |
US |
Child |
09/620515 |
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US |