This application is a national stage filing under section 371 of International Application No. PCT/IB2014/062827, filed on Jul. 3, 2014, and published in English on Jan. 8, 2015, as WO 2015/001511 A1, and claims priority of Italian application No. TO2013A000562 filed on Jul. 4, 2013, the entire disclosure of these applications being hereby incorporated herein by reference.
The present invention relates to dispensers of washing agents for household machines for washing, in particular dishwashers, and has been developed with particular reference to dispensers equipped with at least one sliding lid.
Some household machines for washing, and in particular dishwashers, are provided with a device for dispensing washing products that is configured for dispensing at least one washing agent. Generally, these devices are provided for dispensing, at different moments of one and the same dish-washing cycle, two different washing agents, typically represented by a washing agent in solid form (in powder or tablet form) and by a liquid rinsing additive. Also known are dispensers provided for dispensing a single washing substance in solid form or else in liquid form.
In the most widespread solutions, dispensers for dishwashers comprise a main body obtained by moulding of thermoplastic material, associated to one of the vertical walls that delimit the washing tank of the machine (including the inner shell of the front door of the machine that faces the inside of the washing tank), usually at least partially set-in in a fluid-tight way in an opening provided in the aforesaid wall. Defined in the front area of the body of the dispenser is a receptacle for containing a washing agent, usually a washing agent in powder or tablet form, necessary for carrying out a washing cycle. The receptacle is provided with a closing lid, which also has a respective body made of plastic material. Operative between the body of the dispenser and the body of the lid are elastic means, which force the lid towards a respective open position, as well as a system for blocking/release of the lid. In the course of a washing cycle, opening of the aforesaid lid is appropriately controlled by a programmer, or timer, of the machine, which controls an actuator forming part of the aforesaid blocking/release system; the latter is usually devised also for enabling, when the machine is not in operation, manual opening and closing of the lid.
In some known solutions, the body of the lid is slidably constrained to the body of the dispenser in order to be able to slide between a closed position and an open position in a substantially linear way or else following a path at least in part inclined or curved. For this purpose, corresponding sliding guides are provided, which interact between the body of the dispenser and the body of the lid. Devices of this type are known, for example, from U.S. Pat. No. 5,884,821 A and DE102005004098 A, on which the preamble of Claim 1 is based.
The solution according to U.S. Pat. No. 5,884,821 A is schematically exemplified in
Likewise, the solution according to DE102005004098 A envisages an arrangement distinguished by pairs of portions or walls of the body of the dispenser and of the body of the lid that are generally parallel to one another and to the direction of sliding of the lid. This known solution is exemplified schematically in
Dispensers provided according to the solutions known from the documents referred to above are particularly sensitive to dimensional tolerances of production, which may cause risks of jamming or rocking of the corresponding lids, above all if it is taken into account that pre-set clearances between the facing walls provided with the sliding guides (grooves and projecting reliefs) are relatively modest, generally with a maximum tolerance of ±0.1 mm, with respect to a predefined value.
Usually, moulding with thermoplastic material of a dispenser body and of a corresponding lid body envisages the use of moulds having cavities or impressions of dimensions greater than the nominal dimensions of the components in question. In practice, these cavities are purposely “oversized”; i.e., they are designed taking into account an expected shrinkage of the thermoplastic material, this shrinkage consisting in a dimensional variation in reduction of the material, which is due to its cooling and to its hardening after the moulding step. This shrinkage, however, varies according to the type of material (the characteristics of which may differ to a certain extent from one producer of the row material to another) and according to other process parameters, which are also potentially subject to variations due to a wide range of factors (for example, ambient temperature, extrusion rate, etc.).
Considering the known solutions cited,
Consequences similar to the ones described above arise also in case of an anomalous shrinkage of the thermoplastic material during production of a dispenser according to DE102005004098 A.
It should also be considered that the aforesaid faults due to jamming or excessive lateral deviation of the lid may depend also upon further dimensional tolerances that can be put down to deformation of the structure, such as warping of the walls that support the elements 2a′, 2b′, which add to the aforesaid tolerances due to shrinkages of the plastic material different from the expected values.
A lateral deviation of the lid may possibly be acceptable in the perspective of enabling proper operation of the dispenser, but results in a very poor quality of the product perceived above all by the end user. Dispensers that are subject to jamming or excessive friction between the lid and the body of the dispenser cannot evidently be put on the market, with consequent rejects and need for re-working.
An aim of the present invention is basically to solve the aforesaid drawbacks. In this perspective, according to a first aspect, the present invention proposes providing a dispenser of washing agents in which the risks of deviations or excessive lateral movements of the lid in the course of its sliding travel, following upon assembly of the end product, are eliminated or at least reduced to a substantial extent. According to a second aspect, the present invention proposes providing a dispenser of washing agents in which the risks of jamming or excessive friction between the lid and the body of the dispenser, following upon assembly of the end product, are eliminated or at least reduced to a substantial extent.
A further aim is to provide a dispenser of washing agents having a structure designed to facilitate moulding and/or assembly of parts of the dispenser itself, and in particular of its lid and/or the corresponding guides.
The above and other aims still, which will emerge more clearly hereinafter, are achieved according to the present invention by a dispenser of washing agents presenting, amongst other things, the characteristics indicated also in the claims. The aims the invention are moreover achieved by a machine for washing, in particular a dishwasher, including a dispenser of the above sort.
In a preferential version, the invention regards a dispenser of washing agents that comprises:
wherein a first wall and a second wall of the dispenser body are generally opposite to each other, and a first wall and a second wall of the lid body are generally opposite to each other, with mutually facing sides of the first walls that are preferably generally parallel to each other and to mutually facing sides of the second walls,
wherein the sliding guides comprise:
wherein the first guided element and the second guided element are slidably coupled to the first guiding element and to the second guiding element, respectively.
According to one aspect, the dispenser is characterized in that it comprises at least one constraint element, or a further guiding element, such as a third wall, which is additional to the first walls and to the second walls of the dispenser body and of the lid body and/or to the aforesaid guiding elements and guided elements, the at least one constraint element being provided for guiding better the lid and/or limiting displacements of the guided elements with respect to the guiding elements in a direction generally transverse to a direction of sliding of the lid determined by the sliding guides.
As will emerge more clearly hereinafter, the presence of at least one constraint element enables providing the dispenser in such a way as to eliminate or reduce to a substantial extent the risks of deviations or excessive lateral movements of the lid body, as well as the risks of jamming or excessive friction thereof with the dispenser body, due in particular to shrinkages or anomalous dimensional settling of the moulding material.
According to another aspect, the dispenser is characterized in that:
As will emerge more clearly hereinafter, also this solution, alternative or complementary to the solution according to the aforesaid first aspect, enables providing the dispenser in such a way as to eliminate or reduce the risks of jamming or excessive friction between the lid body and the dispenser body and/or the risks linked to anomalous shrinkages of its moulding material and/or facilitates moulding and assembly of parts of the dispenser.
Further aims, characteristics, and advantages of the present invention emerge clearly from the ensuing detailed description, with reference to the annexed schematic drawings, which are provided purely by way of non-limiting example, and in which:
Reference to “an embodiment” or “one embodiment” in the framework of the present description has the purpose of designating that a particular configuration, structure, or characteristic described in relation to the embodiment is comprised in at least one embodiment. Hence, phrases such as “in an embodiment”, “in one embodiment”, and the like that may be present in various points of the present description do not necessarily refer to one and the same embodiment. In addition, particular conformations, structures, or characteristics may be combined in any adequate way in one or more embodiments, that may even differ from the ones represented. The references used herein are only provided for convenience and hence do not define the sphere of protection or the scope of the embodiments.
It is moreover pointed out that, in the present description and in the attached claims, terms such as “internal side”, when referred to a portion, wall, or element of a dispenser body and of a lid body, are meant to designate a side, a face, or a surface of the aforesaid portion, wall, or element that substantially faces an intermediate area of the dispenser, for example at which a receptacle for containing a washing agent opens, this area being preferably at least partially covered by the body of a lid. By terms such as “external side”, when also these are used with reference to a portion, wall, or element of a dispenser body and of a lid body, is consequently meant a side, face, or surface of the portion, wall, or element that faces in a direction generally opposite to the direction identified by the “internal side” of the same portion, wall, or element.
With initial reference to
Defined in an area A of the body of the dispenser 10, here comprising a wall 11a of the front of the body itself, preferably but not necessarily a substantially horizontal wall, is a receptacle 12 designed for containing a washing agent, such as a solid washing agent in powder or tablet form (not excluded is the possibility of containing washing substances in some other form, such as a liquid or a gel). The mouth of the receptacle 12 is surrounded by a projecting edge or lip 12a, which here rises from the wall 11a. At the area A constrained to the body 11 is a lid, designated as a whole by 20 and comprising a lid body 21, obtained by moulding of thermoplastic material, which may be similar to the material constituting the dispenser body 11, for example a polypropylene added with filler material, such as talcum or fibreglass. The lid 20 is movable or slidable in a guided way on the body 11 so that it can displace between a position of closing and a position of opening of the receptacle 12, as shown in
In the example of embodiment illustrated, alongside the area A of the body 11 in which the receptacle 12 is defined, a cover 15 is associated, provided with a corresponding manually operable engagement/release device 15a. The cover 15 is preferably hinged to the dispenser body so as to turn according to a generally horizontal axis, but at the same time it may be mounted in a slidable way. The cover 15 is designed to cover a corresponding area located in which is the mouth of a reservoir (not visible) for a second washing agent, such as a liquid agent, for example a rinsing agent. Moreover present in the same area covered by the cover 15 is an outlet opening forming part of a system for dispensing the aforesaid liquid washing agent, and for this purpose the body of the cover 15 preferably has openings or passages designed to enable outflow of the liquid agent towards the inside of the washing tank of the machine, here not represented. In the sequel, it is assumed that the dispenser 10 is fixed to a wall that delimits the tank, for example a wall defined by its door.
The presence of the aforesaid system for dispensing liquid washing agents and of the corresponding reservoir and cover 15 is not necessarily linked to implementation of the present invention, so that these components could even be omitted. On the other hand, also the cover 15 could be slidably constrained to the dispenser body 11, for example using a system of sliding guides of the same type as the one that will be described in detail hereinafter.
The lid body 21 is preferably forced towards the respective condition of opening of the receptacle 12 via elastic means, which comprise, for example, a spring (not represented). Operatively set between the body 11 and the body 21 is a system for blocking/release of the lid 20, which can be controlled by a programmer of the machine (not represented) or else manually. Part of this system, which comprises an engagement device 16 that includes a shaft passing in the body 11, is visible in
As may be seen in
In the embodiment illustrated, the wall 11b is a side end wall in relief of the body 11, and the wall 11c is an intermediate wall in relief, here for separation between the area A and the area covered by the tippable cover 15; however, also the wall 11c could be an end wall of the front of the dispenser 10, and the wall 11b could be an intermediate wall.
The lid body 21 has a main wall 21a, the internal side of which generally faces the wall 11a of the body 11, as well as a series of side walls, which in the example depart or branch off from the wall 21a towards the wall 11a. More in general, the lid body 21 has at least two lateral sides or walls, designated by 21b and 21c in
Operative between the walls 11b and 21b, on one side, and the walls 11c and 21c, on the other side, are sliding guides, which constrain the lid body 21 with respect to the dispenser body 11. These sliding guides comprise at least one first guiding element and one first guided element, on the mutually facing sides of the walls 11b and 21b. The sliding guides then comprise at least one second guiding element and one second guided element, on the mutually facing sides of the walls 11c and 21c.
As has been mentioned, according to an aspect in itself autonomously inventive, the facing sides of the walls 11b and 21b are the external side of the wall 11b and the internal side of the wall 21b, respectively, whereas the facing sides of the walls 11c and 21c are the internal side of the wall 11c and the external side of the wall 21c, respectively. This solution makes it possible to achieve important benefits in terms of dimensional tolerances allowed for carrying out the step of moulding of the lid body 21 and of the dispenser body 11, as well as in terms of simplification of the moulding equipment and of the corresponding moulding operations.
In one embodiment, such as the one exemplified, at least one guiding element, or each of the guiding elements, comprises a longitudinally extended guiding groove 31, 32, defined on the corresponding side of the corresponding wall 11b and 11c of the body 11, here represented by the external side and internal side of these walls, respectively. At least one guided element, or each of them, comprises a sliding element 41, 42, which can engage with an aforesaid guiding groove, which is defined at the corresponding side of the corresponding wall 21b and 21c of the body 21, here represented by the internal side and external side of these walls, respectively.
In a preferred embodiment, such as the one exemplified, the guiding elements provided on the external and internal sides of the walls 11b and 11c, respectively, each comprise two of the aforesaid grooves 31, 32 preferably substantially axially aligned in the direction of sliding of the lid 20, whereas the guided elements on the internal and external sides of the walls 21b and 21c, respectively, each comprise a pair of sliding elements 41, 42, here configured substantially as pins projecting from the corresponding wall, preferably cylindrical pins. Preferably, the pins 41, 42 of each pair are defined in end regions of the corresponding wall 21b and 21c. Obviously possible is an opposite arrangement of the elements that constitute the sliding guides, i.e., with the grooves 31 and 32 formed at least in part on the lid body 21 and with the sliding elements 41 and 42 formed at least in part on the dispenser body 11. Grooves 31, 32 and elements 41, 42 are preferably defined integrally by the bodies 11 and 20, following upon moulding with thermoplastic material of these bodies, but in other embodiments parts set between the bodies 11 and 20 may be provided for the purpose.
Once again from
The sliding guides, and more in particular the grooves 31 and 32, are preferably configured in such a way that the gasket 50 will come into contact with the edge 12a of the receptacle 12 only in a final phase of the movement of the lid 20 from the open position to the closed position. For this purpose, as may be seen in particular in
In the example shown, given that the sliding guides each comprise a pair of grooves 31 and 32 axially aligned at the walls 11b and 11c, each of these grooves is provided with a respective end portion 31a. It will be appreciated, however, that it is also possible to envisage a single uninterrupted groove that replaces the two grooves of an aforesaid pair, the uninterrupted groove presenting an end portion similar to the one designated by 31a and presenting moreover, in an intermediate area thereof, an intermediate portion similar to the one designated by 31a.
Partially and schematically visible in
Visible in the cross section of
According to another aspect in itself autonomously inventive, the dispenser 10 comprises at least one constraint element, pre-arranged for limiting some displacements of the guided elements, here represented by the pins 41 and 42, with respect to the guiding elements, here represented by the grooves 31 and 32, in a direction that is generally transverse to the direction of sliding X of the lid 20 as determined by the sliding guides. The at least one constraint element is additional to the various walls 11b, 11c, 21b, 21c and to the components of the sliding guides integrated in these walls. As explained previously, this arrangement is extremely advantageous in so far as it makes it possible to predefine moulding tolerances such as to minimize the effects of anomalous shrinkage of the thermoplastic material that constitutes the body 21 and/or the body 11, such as jamming and excessive friction or lateral deviations of the lid 20. The aforesaid constraint element can also be understood as a further guiding element for the lid, aimed at improving precision of displacement thereof.
In a preferred embodiment, the at least one constraint element branches off from one of the dispenser body 11 and the lid body 21 towards the other of the lid body 21 and the dispenser body 11. In the preferred case exemplified in the figures (see in particular
Advantageously, in one embodiment, such as the one exemplified, the constraint element 21e is constituted by a further portion or wall of the lid body 21 that is preferably generally parallel to the walls 21b and 21c and is in a position relatively close to one of them (here to the wall 21b). This further wall 21e may be clearly seen in
As may be appreciated also from
The solution of envisaging the constraint element 21e presents the advantage of enabling increased production tolerances as compared to the known art, i.e., of envisaging in the design stage even increased distances or clearances between the facing walls bearing the sliding guides 31-41, 32-42, without this determining in itself anomalous operation of the dispenser after assembly between the bodies 11 and 21.
For example, from a comparison between
In order to understand the advantages of this aspect, there may be considered the reduced shrinkage and/or deformation of the thermoplastic material in the limited area that is comprised between the wall 21b and the constraint wall 21e, as compared to the increased shrinkage and/or deformation that are determined considering the entire width of the lid body 21; consider, for example, a lid body 21 and a dispenser body 11 made of polypropylene, a material whereby a shrinkage of approximately 2% is expected.
As has been explained, in practice there may arise anomalies in the percentage of shrinkage and/or of structural deformation, due to various factors. Given these anomalies there could thus be obtained a dimensional tolerance that ranges between ±0.5% and ±1%, or even greater, for the lid body and for the dispenser body. Considering a variation of ±1% there may hence be the case of a lid body 21 that has a tolerance of +1% (low shrinkage) and a dispenser body that has a tolerance of −1% (higher shrinkage), or vice versa, with a total resulting tolerance of coupling between the two bodies in question given by the combination of their tolerances that would induce problems of jamming or deviation of the lid, according to the cases.
With reference to
To come now to the invention, in the design stage it is possible to establish wider production tolerances, i.e., greater distances between the facing sides of the walls that define the sliding guides 31-41 and 32-42, as compared to the known art, thanks in any case to the presence of the constraint element 21e that enables guiding of the lid. Consider just the portion of the lid body 21 comprised between the wall 21b and the constraint wall 21e: between these two walls that guide the lid there may be defined in the design stage an even relatively modest distance, for example of approximately 3.3 mm, with a thickness of the wall 11b set in between for example of 3 mm (with a relative distance or clearance of 0.3 mm).
The aforesaid distance of 3.3 mm is approximately 1/24 of the total width of the lid body (80 mm nominal), where to a variation of 2% there would hence correspond a dimensional variation of just 0.066 mm in the distance between the two walls 21b and 21e in question. Similar considerations may apply to the thickness of the wall 11b, which is 3 mm, where to a variation of 2% there would hence correspond a dimensional variation of just 0.06 mm in thickness. Considering thus the aforesaid albeit reduced distance or clearance of 0.3 mm between the walls 21e, 21b of the lid body 21 and the wall 11b of the dispenser body 11, also in the worst case where the aforesaid maximum dimensional variations or tolerances of 0.066 mm and 0.06 mm add up, for a total of 0.126 mm, there would still be obtained a distance or clearance between the walls of 0.174 mm that enables sliding of the lid.
It follows that—albeit in the presence of the known large dimensional variations in the entire lid body—the solution proposed in any case guarantees reduced dimensional variations in the area that effectively guides movement of the lid 20 such as not to adversely affect the movement of the lid itself. In this way, between the facing sides of the walls 11b, 21b and 11c, 21c there can be defined in the design stage even larger distances as compared to the known art, such as to prevent any risk of jamming or anomalous lateral movements even in the most unfavourable conditions of shrinkage of the thermoplastic material constituting the components involved.
The solution of providing one sliding guide 31-41 between the external side of the wall 11b and the internal side of the wall 21b and the other sliding guide 32-42 between the internal side of the wall 11c and the external side of the wall 21c, when envisaged, evidently enables a further increase of the design tolerances, in the perspective of preventing any risk of jamming or deviation even in the most unfavourable moulding conditions (walls 21b, 21c at a greater distance and walls 11b, 11c at a smaller distance or else walls 21b, 21c at a smaller distance and walls 11b, 11c at a greater distance). This solution also entails advantages linked to simplification of production of the moulds and/or execution of moulding of at least some parts of the dispenser. The known solutions referred to in the introductory part of the present description imply the use of moulds and corresponding parts of mould that are relatively complicated. This regards in particular the so-called “slides”, i.e., those parts of mould that are to be moved via carriages and that in the known solutions cited must be used for defining the grooves belonging to the sliding guides for the lid. Given that, in the known solutions, the aforesaid grooves must be defined in undercuts made in the external sides (U.S. Pat. No. 5,884,821 A) or else in the internal sides (DE102005004098 A) of opposite walls of the dispenser body, the corresponding moulding equipment imposes the use of two respective slides moved by corresponding distinct carriages that move in opposite directions, which by their nature are complex and enable relatively reduced values of undercut to be obtained. Given that, in preferred embodiments of the invention the guiding grooves 31, 32 open in one and the same direction, this affords a relative simplification of at least some of the slides and/or of the corresponding carriages. Possibly, in one embodiment, it is also possible to use a single slide that defines the guide grooves 31, 32, and thus with movement of just one part of mould with the corresponding carriage.
In the case of the embodiment of
In the variant of
According to a further variant (not shown) a lid configuration is provided similar to the known configuration of
Obviously possible are other combinations of positioning of the constraint wall and/or of the sliding guides on the lid body and on the dispenser body with respect to the ones represented, some of which are indicated in the annexed claims, and among which there may be included a version of device with at least one constraint wall on the body of the lid 20 and at least one constraint wall on the body of the dispenser 10.
It will finally be appreciated that the constraint elements 21e and 11e do not have necessarily to be constituted by continuous portions or walls of the bodies 21 and 11, it being possible for them to consist of walls that have intermediate interruptions or to be constituted by one or more localized elements, for example in the form of pins or projections. Also the walls 21b and 21c bearing the pins 41 and 42 could be interrupted walls, with at least two separate parts of wall set at a distance apart from one another that each include a corresponding pin 41 or 42. Such a conformation of the constraint elements and/or of the walls bearing the pins or guides may prove advantageous for the purpose of reducing the risks of trapping of foreign substances (such as grains of powder of washing agent or residue of dirt), in particular providing appropriate interruptions or openings for discharge of the aforesaid foreign substances.
It is clear that numerous variants may be made by the person skilled in the branch to the dispenser described by way example, without thereby departing from the scope of the invention as defined by the ensuing claims.
The invention has been described with reference to the examples of embodiment in which parts of the sliding guides of the lid 20 (such as the grooves 31, 32) and/or at least one constraint element (such as the wall 21e) are present on a stationary body of the dispenser 10 (such as the body 11) or else on the lid body 21. In possible variant embodiments not represented, at least part of the guide (grooves or pins) and/or at least one constraint element operating as described previously can be defined in one or more members set between a stationary body of the dispenser and the lid, for example movable transmission or connection elements, also articulated to the aforesaid stationary body, such as, for example, a crank element.
In this perspective, in the definition “dispenser body” present in various parts of this description and of the ensuing claims there must be understood as being comprised also fixed or movable elements that are operatively set between a stationary part of the dispenser and its lid, for example, for constraining or guiding the movement of the lid itself with respect to the aforesaid stationary part.
Number | Date | Country | Kind |
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TO2013A0562 | Jul 2013 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2014/062827 | 7/3/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2015/001511 | 1/8/2015 | WO | A |
Number | Name | Date | Kind |
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5884821 | Wilhelmstaetter et al. | Mar 1999 | A |
20050115595 | Cerruti | Jun 2005 | A1 |
Number | Date | Country |
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10 2005 004098 | Aug 2005 | DE |
0 780 087 | Jun 1997 | EP |
Entry |
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Written Opinion and International Search Report for International Application No. PCT/IB2014/062827, dated Nov. 21, 2014. |
Number | Date | Country | |
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20160192820 A1 | Jul 2016 | US |