Patent Grant
7810361
This invention relates to a method for washing clothes and the like.
As a method of washing clothes made from wool, for example, a washing method called dry cleaning has widely been known. The dry cleaning is a method of cleaning clothes using a petroleum solvent or an organic solvent as a cleaning liquid. The dry cleaning is the washing method capable of preventing loss of shape, shrinkage, swelling, and the like of the clothes while washing clothes conveniently. This is one of reasons of the widespread of the dry cleaning.
More specifically, contaminations adhered to clothes are usually of water-soluble contaminations such as sweat, foods, and mud. In order to perfectly clean such water-soluble contaminations, it is necessary to wash the clothes with water. However, when the clothes made from wool are washed with water, a scale formed on a surface of fibers (wool) is damaged to change a fabric to a felt-like one. When the fabric becomes feltish, the clothes are hardened to loose the original texture and to be difficult to wear. However, when the petroleum solvent or the like is used as the cleaning liquid, the above-described fabric change does not occur. Therefore, the dry cleaning has widely been employed as the clothes washing method.
However, in the case where the petroleum solvent is used as the cleaning liquid, the water soluble contaminations adhered to the clothes are not cleaned perfectly, and yellowing and the like of the clothes can occur later on. That is, the dry cleaning is employed for the purpose of avoiding the risk of damage on clothes though it is necessary to wash the clothes with water in order to perfectly clean the contaminations of the clothes.
The washing method employed for conventional washing machines can be divided into two types. One of them is a washing method utilizing a rotating current of a washing liquid (see, for example, Patent Publication 1), and the other is a washing method utilizing a mechanical force (see, for example, Patent Publications 2 and 3).
With the washing method utilizing the rotating current of cleaning liquid, a washing tub is rotated about a rotation shaft disposed in a substantially vertical direction, so that the cleaning liquid is rotated in a substantially horizontal direction inside the washing tub. Clothes are cleaned by means of the rotating current of cleaning liquid. With the washing method utilizing the mechanical force, a washing tub is rotated about a rotation shaft disposed in a substantially horizontal direction, so that clothes placed in the washing tub are moved upward along an inner wall surface of the washing tub and then fall down. The clothes are cleaned by means of impact caused when the clothes fall on the inner wall surface of the washing tub. That is, with the washing method utilizing the rotating current of cleaning liquid, the contaminations are separated when the clothes are twisted round by means of the rotating cleaning liquid. With the washing method utilizing the mechanical force, the contaminations are separated by means of the impact applied on the clothes. In both washing methods, burden on the fabrics is large, and, though a certain cleaning effect is achieved by the washing methods, the fabrics are steadily damaged.
Conventional washing apparatuses and washing methods are disclosed in Patent Publications 1 to 10 listed below. Particularly, Patent Publication 4 (JP-A-4-61893) discloses a washing method for flipping a laundry article by means of a jet current and a washing apparatus for performing the washing method. As disclosed in Patent Publication 4, the washing apparatus is provided with an outer barrel (1) and an inner barrel (4). The laundry article is placed in the inner barrel (4), and the outer barrel (1) is filled with a washing liquid. A propelling wing (18) is disposed in a space communicated with an interior of the outer barrel (1). When the propelling wing (18) is rotated, a strong swirling current of the washing liquid is generated in the outer barrel (1). The laundry article is twisted round by the swirl of washing liquid, so that the contaminations are cleaned.
As explained above, Patent Publication 4 discloses that the contaminations of the laundry article thrown into the washing liquid filled in the washing tub are cleaned by the strong current of the washing liquid. It is said in Patent Publication 4 that the washing method causes little damage on the laundry article and exhibits a strong detergency (see page 4, fourth line of upper right column to lower left column). However, since the washing method disclosed by Patent Publication 4 utilizes the strong swirl of the washing liquid generated by the propelling wing (18) as explained in the foregoing, the washing method is far from being harmless for the laundry article. More specifically, with the washing method disclosed by Patent Publication 4, a swirling jet current turning around repeatedly in the vertical direction of the inner barrel is generated. This swirling jet current moves the laundry article vertically. The laundry article is cleaned in such a manner that the laundry article is pressed against an inner upper surface and an inner lower surface of the inner barrel to be rubbed and, at the same time, twisted round and then untwisted. With such washing method, the damage on the laundry article is not small at all, and it is apparent that the laundry article is strongly twisted so that the fibers constituting the laundry article are damaged.
Patent Publication 1: JP-A-2002-58892
Patent Publication 2: JP-A-2003-260290
Patent Publication 3: JP-A-2001-269495
Patent Publication 4: JP-A-4-61893
Patent Publication 5: JP-A-4-164494
Patent Publication 6: JP-A-11-169579
Patent Publication 7: JP-A-60-246790
Patent Publication 8: JP-UM-B-35-31858
Patent Publication 9: JP-A-11-267391
Patent Publication 10: JP-A-6-238086
This invention has been accomplished in view of the above-described circumstances, and an object thereof is to provide a washing method for reliably cleaning oil-soluble contaminations and water-soluble contaminations such as sweat without damaging a fabric even when the fabric is a delicate one such as wool.
(1) In order to attain the above object, the washing method of this invention is performed as follows. A cylindrical basket-like washing tub is disposed in an outer casing. A laundry article is placed in the cylindrical basket-like washing tub. Then a cleaning liquid is fed into the outer casing so as to fill the cylindrical basket-like washing tub with the cleaning liquid. After that, the cylindrical basket-like washing tub is rotated about the central shaft for washing the laundry article in the near zero gravity state, namely in such a manner that the laundry article floats in the cleaning liquid and is spread out so as to be increased in contact area with the cleaning liquid in the cylindrical basket-like washing tub.
As used herein, “the near-zero gravity state” does not mean a real zero gravity state in that the weight of a laundry becomes zero but means such a state in which the laundry article floats while being spread out in the cleaning liquid. Therefore, certain gravity is exerted on the laundry article disposed in the cylindrical basket-like washing tub. At the same time, since the cylindrical basket-like washing tub is filled with the cleaning liquid, buoyancy corresponding to a volume of the laundry article and a density of the cleaning liquid is exerted on the laundry article. Accordingly, the laundry article floats inside the cylindrical basket-like washing tub. The cleaning liquid is fed into the outer casing surrounding the cylindrical basket-like washing tub so as to fill the cylindrical basket-like washing tub with the cleaning liquid. Therefore, the laundry article maintains a floating state in the cylindrical basket-like washing tub when the cylindrical basket-like washing tub is rotated.
Since the central shaft of the cylindrical basket-like washing tub is disposed in the horizontal direction, the cylindrical basket-like washing tub functions as a so-called front-loading design tub. When the cylindrical basket-like washing tub is rotated, the laundry article is maintained in a floating state and is spread out in such a manner as to be unfolded in the cylindrical basket-like washing tub. Thus, the contact area of the laundry article with the cleaning liquid is increased, thereby enabling the surfactant contained in the cleaning liquid to permeate deep into fibers of the fabric forming the laundry article. Due to the deep permeation of the surfactant to the fibers of fabric forming the laundry article, contaminations adhered to the fibers are easily removed without the aid of physical external force. That is, the contaminations adhered to fibers are removed easily without the application of mechanical external force to the laundry article and the pounding and twisting of the laundry article by water-current jet.
(2) A wavy patterned surface may preferably be formed on an inner periphery of the cylindrical basket-like washing tub along a circumferential direction for causing the cleaning liquid to flow toward a center of the cylindrical basket-like washing tub when the cylindrical basket-like washing tub is rotated. The cylindrical basket-like washing tub may preferably have an inner diameter of less than 500 mm and may preferably be rotated for 60 to 120 times per minute. The wavy pattered surface may preferably be in the form of a sine curve having protrusions protruding in a radial direction of the cylindrical basket-like washing tub.
Due to the wavy patterned surface of the inner periphery of the cylindrical basket-like washing tub, the cleaning liquid moves mildly to the center of the cylindrical basket-like washing tub and then moves in the axial direction when the cylindrical basket-like washing tub is set to the above size and rotated at the above speed. The cleaning liquid moving to the center of the cylindrical basket-like washing tub maintains the laundry article at a floating state and causes the laundry article to move away from the inner periphery of the cylindrical basket-like washing tub. Particularly, since the wavy patterned surface is formed on the inner wall surface of the cylindrical basket-like washing tub, a mild current in the form of a swirl generates near an inner wall surface of the cylindrical basket-like washing tub. Due to the swirl, the laundry article is prevented from contacting the inner periphery of the cylindrical basket-like washing tub, and damages on the laundry article are reliably prevented. Further, the cleaning liquid moving in the axial direction from the center of the cylindrical basket-like washing tub spreads out the laundry article in the cylindrical basket-like washing tub. Thus, the cleaning liquid mildly and reliably flows between fibers of the laundry article, and the surfactant contained in the cleaning liquid reliably separates the contaminations adhered to the laundry article from the laundry article.
(3) In the case where the wavy patterned surface is formed on the inner periphery of the cylindrical basket-like washing tub along the circumferential direction for causing the cleaning liquid to flow toward the center of the cylindrical basket-like washing tub when the cylindrical basket-like washing tub is rotated, the cylindrical basket-like washing tub may have an inner diameter of more than or equal to 500 mm and may be rotated for 5 to 60 times per minute. The wavy pattered surface may preferably be in the form of a sine curve having protrusions protruding in the radial direction of the cylindrical basket-like washing tub.
(4) Further, in the case where the cylindrical basket-like washing tub is rotated for 10 or more times per minute, the cylindrical basket-like washing tub may preferably be rotated normally and reversely with regularity.
Due to the normal and reverse rotations, the cleaning liquid is regulated to flow in the predetermined direction without fail in the case where the cylindrical basket-like washing tub is rotated at the high speed of 10 or more times per minute. By appropriately setting a cycle of the normal and reverse rotations, the cylindrical basket-like washing tub rotates in a swinging manner like a cradle. Such rotation manner has the advantage that the laundry article is cleaned remarkably softly.
(5) The wavy patterned surface may be formed of protruding parts disposed on the inner periphery of the cylindrical basket-like washing tub parallelly to one another along the circumferential direction at a constant interval, the protruding parts extending in a longitudinal direction of the cylindrical basket-like washing tub. A height of each of the protruding parts may preferably be set to from 3.0% to 6.0% of the inner diameter D of the cylindrical basket-like washing tub.
The protruding parts may be formed integrally with the cylindrical basket-like washing tub. Thus, the wavy patterned surface has an advantage that it is formed simply and at a low cost. Also, by setting the height of the protruding parts within the above range, a swirl-like cleaning liquid current which is considerably mild and capable of reliably keeping the laundry article away from the inner periphery of the cylindrical basket-like washing tub is formed near the inner periphery of the cylindrical basket-like washing tub. Therefore, the contact of the laundry article with the inner periphery of the cylindrical basket-like washing tub is more reliably prevented, and, at the same time, the laundry article is further spread out at the central part of the cylindrical basket-like washing tub.
(6) The cylindrical basket-like washing tub may preferably be rotated intermittently.
With the intermittent rotation of the cylindrical basket-like washing tub, the cleaning liquid current becomes irregular. Therefore, though the cleaning liquid current is mild, the cleaning liquid flows between fibers of the laundry article without fail. Accordingly, the surfactant acts more effectively to reliably separate the contaminations adhered to the laundry article from the laundry article.
(7) The cleaning liquid in the cylindrical basket-like washing tub may preferably be increased or decreased in pressure by a pressure change device.
By the change in pressure of the cleaning liquid, the cleaning liquid permeates deep into the fibers constituting the laundry article. Also, since the air contained in the fibers is removed by the change in pressure of the cleaning liquid, the cleaning liquid reliably permeates deep into the fibers. Further, since the cylindrical basket-like washing tub is filled with the cleaning liquid, a strong swirl or the like does not occur by the change in pressure of the cleaning liquid. Therefore, the laundry article is not damaged by the pressure change of the cleaning liquid.
That is, contaminations adhered to surfaces of the fibers as well as contaminations permeated deep into the fibers (deposited contaminations) are removed without fail. Particularly, though the contaminations permeated deep into the fibers become the cause of yellowing of the fabric when they are oxidized, the yellowing of fabrics is prevented without fail since such contaminations are removed without fail.
According to this invention, since the surfactant permeates deep into fibers of a fabric constituting a laundry article, contaminations adhered to the laundry article is easily removed without applying a physical external force to the laundry article. Therefore, water soluble contaminations adhered to the fabric, such as sweat and mud, are reliably removed without loosing a texture of the fabric even when the laundry article is made from wool, for example, which is easily damaged. As a result, the following effects are achieved.
(1) It is possible to use water and an emulsified liquid in addition to an organic solvent and a petroleum solvent as a cleaning liquid. The use of the organic solvent is of course possible in this invention; however, it is possible to realize a remarkably environment-friendly commercial laundry method by refraining from using the organic and petroleum solvents.
(2) Since shrinkage and texture loss of fabric are prevented, even in the case of washing a clothing item constituted of a plurality of types of fabrics (typically a lounge suit formed of an outer material made of wool, an interlining cloth made from cotton, and a lining cloth made from rayon), creases due to differences in shrinkage factor of the fabrics do not occur in the clothing item. In the commercial laundry, it is generally difficult to remove the creases caused by shrinkage factor differences of fabrics, particularly creases caused by shrinkage of a sewing thread, through correction of such shrinkage, and, therefore, a high cost is incurred for a finishing work (press finishing). However, since the creases due to shrinkage factor differences are prevented according to this invention, this invention enables easier press finishing in the commercial laundry to reduce the cost of cleaning service. For instance, with the washing method of this invention, it is possible to perform washing at a cost which is 1/10 of the conventional water washing.
(3) Further, since the contaminations are removed due to the action of surfactant as described above, it is possible to suppress damages on fabric as compared to hand washing. Therefore, this invention enables secure washing of expensive underwear or the like made from a remarkably delicate fabric.
Hereinafter, this invention will be described in detail with reference to the drawings and based on preferred embodiments.
The washing apparatus 10 is provided with a washing tub unit 11, a support device 12 for supporting the washing tub unit 11, a rotation drive device 13 for rotating the washing tub unit 11 in the manner described later in this specification, a cleaning liquid supply device 14 for supplying a cleaning liquid to the washing tub unit 11 and forcibly generating a mild current of the cleaning liquid in the washing tub unit 11, and a pressure change device 16 for changing an inside pressure of the washing tub unit 11. Though not shown in
The washing tub unit 11 is provided with a casing (outer casing) 17 and a frame body (cylindrical basket-like washing tub) 18. The frame body 18 is disposed inside the casing 17 and enclosed by the casing 17. The casing 17 may be made from a metal such as a stainless steel and an aluminum alloy. The casing 17 is provided with a door 20 disposed at its front face as shown in
The casing 17 has the shape of a cylindrical container as shown in
The support device 12 is attached to the casing 17. The support device 12 stably supports the casing 17. The support device 12 is made from a metal such as a stainless steel and aluminum, too. The casing 17 is disposed in such a fashion that a central axis N thereof is horizontal as being supported by the support device 12. The central axis N coincides with a central axis of the washing tub unit 11 and a central axis of the frame body 18.
The frame body 18 has a cylindrical shape. The frame body 18 is disposed inside the casing 17 (see
A multiple of punching holes may be provided on the frame body 18 in place of the slits 37. The frame body 18 may have a skeleton structure. In short, it is sufficient that the frame body 18 has the basket-like shape which allows the cleaning liquid to freely move into and out of the frame body 18.
The frame body 18 is provided with a central shaft 19. The central shaft 19 is projected from a rear end face 38 (see
As shown in
Examples of position of the slits 37 and the shape of the inner periphery 39 are shown in
The wavy shape formed by surfaces of the protruding parts 40 may be formed with a sine curve extending along the circumferential direction of the inner periphery 39. Further, successive half-round surfaces may be formed for achieving the wavy shape. In this embodiment, a pitch p of the protruding parts is set to a predetermined proportion with respect to an inner diameter D of the frame body 18. In the example of
As shown in
As shown in
The cleaning liquid is temporarily withdrawn from the casing 17 when the cleaning liquid supply device 14 circulates the cleaning liquid filled in the casing 17 as described later in this specification. The withdrawn cleaning liquid is directly returned to the casing 17 with a predetermined pressure. Therefore, a current of the cleaning liquid is generated in the casing 17. In the case where the current is strong, a swirl of the cleaning liquid in the casing 17 can be generated. However, the current of cleaning liquid in this embodiment is so mild as to prevent fabrics of clothes from being damaged even if the swirl is generated by the current of cleaning liquid. Further, as described later in this specification, the cleaning liquid current forcibly positions the laundry articles at a central part of the casing 17. The cleaning liquid may be discharged from the casing 17 during its supply to the casing 17 in addition to the circulation in the casing 17 described above.
The pressure change device 16 is a cylinder piston device in this embodiment. The cylinder piston device is connected to the casing 17. Therefore, the inside pressure of the washing tub unit 11, i.e. the inside pressure of the casing 17, is changed when the piston is activated. The pressure change device 16 is not limited to the cylinder piston device, and any device may be used insofar as the device changes the pressure inside the casing 17 (pressure of the cleaning liquid).
The control device 50 controls operations of the drive motor 23 of the rotation drive device 13, the pump 27 and the valves 31 to 33 of the cleaning liquid supply device 14, and the pressure change device 16 and the like. Therefore, a liquid level sensor 75 is provided in the casing 17, and a rotary encoder 76, a rotation speed sensor 77, and the like are provided in the frame body 18. The liquid level sensor 75 detects an amount of the cleaning liquid in the casing 17. The rotary encoder 76 detects a rotation angle of the frame body 18, and the rotation speed sensor 77 detects a rotation speed of the frame body 18.
The control device 50 is a microcomputer constituted mainly of a CPU (Central Processing Unit) 51, a ROM (Read Only Memory) 52, a RAM (Random Access Memory) 53, and an EEPROM (Electrically Erasable and Programmable ROM) 54. The control device 50 is connected to an ASIC (Application Specific Integrated Circuit) 70 via a bus 69.
The ROM 52 stores a computer program and the like for controlling various operations of the washing apparatus 10. The RAM 54 is used as a storage region or a work region for temporarily storing various data to be used for execution of the program by the CPU 51. The EEPROM 68 stores settings and flags to be retained after the power is turned off.
The ASIC 70 generates signals and the like to be communicated to the drive motor 23 in accordance with instructions from the CPU 51. The signals are sent to a drive circuit 78 of the drive motor 23, and drive signals are communicated to the drive motor 23 via the drive circuit 78. Rotation of the drive motor 23 is controlled as described above, and, as a result, the rotation of the frame body 18 is controlled. The drive circuit 78 is used for driving the drive motor 23 and generates electric signals for rotating the drive motor 23 upon reception of output signals from the ASIC 70. The drive motor 23 rotates upon reception of the electric signals.
The ASIC 70 generates signals and the like to be communicated to the pump 27 in accordance with instructions from the CPU 51. The signals are applied to a drive circuit 79 of the pump 27, and drive signals are communicated to the pump 27 via the drive circuit 79. Rotation of the pump 27 is controlled as described above, and, as a result, supply of the cleaning liquid to the casing 17 is controlled. The drive circuit 79 is used for driving the pump 27 and generates electric signals for rotating the pump 27 upon reception of output signals from the ASIC 70. The pump 27 rotates upon reception of the electric signals.
The ASIC 70 generates signals and the like for driving the pressure change device 16 in accordance with instructions from the CPU 51. The signals are sent to a drive circuit 80 of the pressure change device 16, and drive signals are sent to the pressure change device 16 via the drive circuit 80. The pressure change device 16 is controlled as described above, and, as a result, the pressure of the cleaning liquid in the casing 17 is controlled. The drive circuit 80 is used for driving the pressure change device 16 and generates electric signals for activating pressure change device 16 upon reception of output signals from the ASIC 70. The pressure change device 16 is activated upon reception of the electric signals.
The ASIC 70 generates signals and the like to be communicated to the valves 31 to 33 in accordance with instructions from the CPU 65. The signals are applied to drive circuits 81 to 83 of the valves 31 to 33, and drive signals are communicated to the valves 31 to 33 via the drive circuits 81 to 83. Open/close of the valves 31 to 33 are controlled as described above, and, as a result, supply/discharge of the cleaning liquid to/from the casing 17 are controlled. The drive circuits 81 to 83 are used for driving the valves 31 to 33 and generate electric signals for opening/closing the valves 31 to 33 upon reception of output signals from the ASIC 70. The valves 31 to 33 open/close upon reception of the electric signals.
As shown in
As shown in
The cleaning liquid filled in the casing 17 is tightly sealed. The clothes 35 are disposed in the cleaning liquid tightly sealed in the casing 17. Therefore, a certain gravity is exerted on the clothes 35 in the frame body 18, and buoyancy corresponding to a volume of the clothes 35 and a density of the cleaning liquid are exerted on the clothes 35. Moreover, since the casing 17 is filled with the cleaning liquid, the cleaning liquid fills up the frame body 18. Accordingly, the clothes 35 float inside the frame body 18. Thus, the clothes 35 float in the cleaning liquid, thereby being cleaned softly.
Then, as shown in
Since the central shaft 19 of the frame body 18 is disposed in the horizontal direction as described in the foregoing, the frame body 18 functions as a so-called front-loading design tub. As shown in
The cleaning liquid moving to the center of the frame body 18 maintains the clothes in a floating state and moves the clothes 35 away from the inner periphery 39 of the frame body 18. Particularly, since the inner periphery 39 is formed with the wavy patterned surface, a mild current in the form of a swirl generates near the inner wall surface of the frame body 18. This swirl like current prevents contact of the clothes 35 with the inner periphery 39 of the frame body 18. Therefore, fabrics of the clothes 35 are prevented from being damaged during the washing. Further, the cleaning liquid moving along the axial direction from the center of the frame body 18 spreads out each of the clothes 35 inside the frame body 18, thereby increasing a contact area of each of the clothes 35 with the cleaning liquid. Therefore, the surfactant contained in the cleaning liquid permeates deep into fibers of the fabrics constituting the clothes 35. As a result, contaminations adhered to the clothes 35 are easily removed by the action of the surfactant without pounding or twisting of the clothes 35.
When the cleaning of the clothes 35 is finished, the valve 32 is opened at the same time with closure of the valves 31 and 33 as shown in
In the washing method according to this embodiment, since the surfactant contained in the cleaning liquid permeates deep into the fibers of the fabrics constituting the clothes 35, the contaminations adhered to the clothes 35 are easily removed without application of physical external forces to the clothes 35. Moreover, the clothes 35 are washed in a floating state in the cleaning liquid. Therefore, even in the case where the clothes are made from delicate fabrics such as wool, the fabrics are not damaged. That is, the contaminations adhered to the fabrics are removed without deteriorating the shapes and the textures of the clothes 35. Accordingly, this invention enables water washing of the clothes made from delicate fabrics such as wool and reliable removal of water-soluble contaminations such as sweat and mud adhered to the clothes. In addition, this invention has advantages that a finishing work becomes easier and creases hardly occur since the clothes 35 are free from the deterioration in shape.
Particularly, in this embodiment, the frame body 18 rotates about the central shaft 19 disposed horizontally. That is, inside the frame body 18, the cleaning liquid rotates about the central axis N. Such constitution has an advantage that the cleaning liquid smoothly passes through the clothes 35. The reason for the advantage is still unclear, but it has been confirmed that more excellent washing is realized by the above-described constitution as compared with a constitution wherein the axial center of the frame body 18 is extended in the vertical direction.
In this embodiment, since the inner periphery 39 of the frame body 18 is formed with the wavy patterned surface, a mild current is formed near the inner periphery 39 of the frame body 18 when the frame body 18 is rotated. Therefore, the clothes 35 are reliably prevented from contacting the frame body 18 and more gently cleaned. Moreover, due to the prevention of the contact of the clothes 35 with the frame body 18, the clothes 35 are always positioned in the vicinity of the center of the frame body 18. Thus, each of the clothes 35 is reliably spread out, and the surfactant acts effectively.
Also, in this embodiment, the wavy patterned surface formed on the inner periphery 39 of the frame body 18 is formed of the protruding parts 40 extending in the axial direction of the frame body 18 and provided along the circumferential direction at a constant interval. More specifically, a wavy and curved thin plate is disposed on the inner surface of the frame body 18. Thus, the wavy patterned surface is formed simply and at a low cost, thereby suppressing an increase in production cost of the washing apparatus 10.
In addition, it is preferable to set the height h of the protruding parts 40 to from 3.0% to 6.0% of the inner diameter D of the frame body 18. Accordingly, the current of cleaning liquid which is remarkably mild and reliably keeps the clothes 35 away from the inner periphery 39 of the frame body 18 is generated near the inner wall surface of the frame body 18. Thus, the contact of the clothes 35 with the inner wall surface of the frame body is more reliably prevented, and each of the clothes 35 is more reliably spread out at the central part of the frame body 18.
The frame body 18 may preferably be rotated intermittently. In order to rotate the frame body 18 intermittently, the rotation of the drive motor 23 is controlled. The rotation control of the drive motor 23 is easily performed by the control device 50. By rotating the frame body 18 intermittently, the current of cleaning liquid in the frame body 18 becomes irregular. Such rotation has the advantage that the cleaning liquid flows between fibers of the clothes 35 without fail though the cleaning liquid current flows mildly.
For instance, a cycle consisting of a rotation of the frame body 18 for 1 to 240 seconds, a halt for 1 to 60 seconds, and a rotation of the frame body 18 for 1 to 240 seconds is repeated. The initial rotation period of the frame body 18 may preferably be from 5 to 200 seconds, more preferably from 10 to 120 seconds, yet more preferably from 20 to 80 seconds. The halt period of the frame body 18 may be set to less than or equal to a second, for example. The rotation period after the halt of the frame body 18 may preferably be from 5 to 200 seconds, more preferably from 10 to 120 seconds, yet more preferably from 20 to 80 seconds. With such rotation cycle, the cleaning liquid more reliably flows between fibers of the clothes 35. Therefore, it is possible to more reliably separate the contaminations adhered to the clothes 35 from the clothes 35 without damaging the clothes 35 by the washing. Of course, the initial rotation period of the frame body 18 and the rotation period after the halt of the frame body 18 may be different from each other.
Also, the frame body 18 may be rotated normally and reversely with regularity. More specifically, the drive motor 23 is rotated normally and reversely with regularity. Such rotation control of the drive motor 23 is easily performed by the control device 50. With such rotation control, the cleansing liquid flows more reliably between fibers of the clothes 35.
For instance, the frame body 18 may be rotated clockwise (in one direction) for 1 to 540 seconds, followed by a halt for 1 to 60 seconds, and then rotated anticlockwise (in the other direction) for 1 to 540 seconds. The clockwise rotation period of the frame body 18 may preferably be from 5 to 440 seconds, more preferably from 10 to 280 seconds, yet more preferably from 20 to 180 seconds. The halt period of the frame body 18 after the clockwise rotation may be set to less than or equal to a second, for example. The anticlockwise rotation period of the frame body 18 after the halt may preferably be from 5 to 440 seconds, more preferably from 10 to 280 seconds, yet more preferably from 20 to 180 seconds. The normal rotation and the reverse rotation are set as one cycle, and this rotation cycle is repeated. Since the frame body 18 is rotated normally and reversely, the cleaning liquid more reliably flows between fibers of the clothes 35. Therefore, it is possible to more reliably separate the contaminations adhered to the clothes 35 from the clothes 35 without damaging the clothes 35 by the washing.
Though the normal rotation is set to the clockwise rotation and the reverse rotation is set to the anticlockwise rotation in the above description, the clockwise and anticlockwise rotations may of course be replaced with each other. Also, the normal rotation period and the reverse rotation period may of course be different from each other.
In this embodiment, the cleaning liquid in the casing 17, i.e. the cleaning liquid in the frame body 18, is increased or decreased in pressure by the pressure change device 16. By the change in pressure of the cleaning liquid, the cleaning liquid permeates deep into the fibers constituting the clothes 35. Further, since the air contained in the fibers is removed by the change in pressure of the cleaning liquid, the cleaning liquid permeates deep into the fibers without fail. Also, since the cleaning liquid is tightly sealed in the frame body 18, the change in pressure of the cleaning liquid does not cause a strong swirl or the like in the frame body 18. Therefore, the clothes 35 are not damaged by the pressure change of the cleaning liquid.
Due to the increase in pressure of the cleaning liquid, the contaminations adhered on surfaces of the fibers as well as contaminations entered deep into the fibers (contaminations deposited on the fibers) are reliably removed without damaging the clothes 35. Particularly, the contaminations entered deep into the fibers can be the cause of yellowing of the fabrics when they are oxidized. However, since such contaminations are reliably removed, this invention has an advantage of reliable prevention of the yellowing of fabrics.
Further, a mild jet current of the cleaning liquid may be formed in the frame body 18 during the cleaning of the clothes 35.
More specifically, the cleaning liquid supply device 14 is activated during the cleaning of the clothes 35. As shown in
The above-described mild current may be formed in the reverse direction. That is, when the valves 31 and 32 are closed at the same time with opening of the valve 33, the pump 27 is activated in the reverse direction. Thus, the cleaning liquid is withdrawn from an upper part of the washing tub unit 11 to be returned to the washing tub unit 11 after passing through the supply pipe 28 and the bypass pipe 30. In this case, a cleaning liquid current oriented upward from the bottom is formed in the washing tub unit 11. Due to such cleaning liquid current, the clothes 35 are reliably positioned at the central part of the washing tub unit 11.
More specifically, the clothes 35 disposed in the washing tub unit 11 are in the above-described floating state. This state is caused by the buoyancy exerted on the clothes 35. Since certain gravity is always exerted on the clothes 35, the clothes 35 tend to sink to the bottom (in a vertically downward direction) of the washing tub unit 11. Due to the cleaning liquid current oriented upward from the bottom in the washing tub unit 11, the clothes 35 are always pushed upward to be positioned at the central part of the washing tub unit 11. Thus, the clothes 35 are reliably prevented from contacting the inner wall surface of the washing tub unit 11, so that the clothes 35 are reliably prevented from being damaged.
In the case where the clothes 35 are moved to the upper part of the washing tub unit 11 due to the cleaning liquid current, the above-described cleaning liquid current oriented downward from the upper part of the washing tub unit 11 is formed to position the clothes 35 at the central part of the washing tub unit 11 again.
In the washing method according to this embodiment, a temperature of the cleaning liquid is not particularly limited. However, the washing apparatus 10 may be provided with a temperature adjustment device for adjusting the temperature of cleaning liquid. The temperature adjustment device may be a heater or the like disposed inside the washing tub unit 11. Outputs from the heater may be controlled by the control device 50. The temperature of cleaning liquid may be set to an optimum value for removing contaminations depending on the type and degree of contaminations. By adjusting the temperature of cleaning liquid, the contaminations adhered to the clothes 35 are removed rapidly and reliably.
Hereinafter, a modification example of this embodiment will be described.
Though the inner diameter D of the frame body 18 of the foregoing embodiment is set to from 300 mm to less than 500 mm, the inner diameter D of this modification example set to 650 mm. Due to the inner diameter D of 650 mm of this modification example, it is possible to sufficiently clean a lounge suit, for example. By the larger inner diameter D of the frame body 18, it is possible to sufficiently clean clothes 35 having large size. Therefore, by setting the inner diameter to from 500 mm to 1,000 mm, the washing method is applicable to commercial laundry. However, with the increase in the inner diameter D, an amount of the cleaning liquid to be supplied to the frame body 18 is increased. Accordingly, the optimum inner diameter for the commercial laundry is from 600 mm to 850 mm and the rotation speed of the frame body 18 is set to 5 to 60 rotations per minute.
In this embodiment, too, the cleaning liquid moves mildly to the center of the frame body 18 and moves in the axial direction from the center of the frame body 18 when the frame body 18 is rotated because the inner periphery 39 of the frame body 18 is in the form of a sine curve and by setting the size and the rotation speed of the frame body 18 within the above ranges. The cleaning liquid moving to the center of the frame body 18 maintains the clothes 35 in a floating state and keeps the clothes away from the inner periphery 39 of the frame body 18. Therefore, as is the case with the foregoing embodiment, contact of the clothes 35 with the inner periphery 39 of the frame body 18 is prevented, so that the clothes 35 are reliably prevented from being damaged. Further, the cleaning liquid moving in the axial direction from the center of the frame body 18 spreads each of the clothes 35 inside the frame body 18. Thus, the surfactant contained in the cleaning liquid reliably flows between fibers of the clothes 35 to separate the contaminations adhered to the clothes 35 though the flow is mild.
In the case where the frame body 18 is rotated at a speed of 10 or more rotations per minute, the frame body 18 may preferably be rotated normally and reversely with regularity. In the case where the frame body 18 is rotated normally and reversely with regularity, the cleaning liquid will not flow strongly in one direction inside the frame body 18 even if the frame body 18 is rotated at the high speed of 10 or more rotations per minute, and a floating state of the clothes 35 in the cleaning liquid is reliably maintained. Also, the frame body 18 may be rotated in a swinging manner like a cradle. It is possible to rotate the frame body 18 in the cradle-swinging manner easily by controlling rotation of the drive motor 23 using the control device 50. Such rotation manner has the advantage that the clothes 35 are cleaned remarkably softly.
Effects of this invention will hereinafter be clarified in conjunction with examples; however, this invention should not be interpreted in a limited way based on descriptions of the examples.
In Examples and Comparative Examples, sample pieces (wool) were washed with water. Results of Examples and Comparative Examples are shown in Tables 1 and 2. In Examples and Comparative Examples, the proportion of the height h of the protruding parts 40 (See
In each of Examples and Comparative Examples, a state of the sample pieces during washing and a texture of the sample pieces after washing were observed. The state of the sample pieces during washing was evaluate by way of a degree of impact of the sample pieces on the wall of the frame body 18 and a degree of spreading of each the sample pieces in the frame body 18. The texture of the sample pieces after washing is evaluated by way of a Dp value.
The Dp value means a dimensionless number calculated from a friction coefficient of a surface of each of the sample pieces and a change in friction coefficient in a certain region of the surface of the sample piece. An increase in Dp value means deterioration in texture. A Dp value of the sample pieces before washing was 143. Also, a Dp value of the sample pieces after washing with water by the use of a conventional horizontal washing machine was 185.
A drum inner diameter was 340 mm. A drum height ratio was 3%. A rotation direction of the frame body 18 was normal rotation. A rotation period was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 5 rotations per minute, 10 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 340 mm. A drum height ratio was 5%. A rotation direction of the frame body 18 was normal rotation. A rotation period was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 5 rotations per minute, 10 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 340 mm. A drum height ratio was 6%. A rotation direction of the frame body 18 was normal rotation. A rotation period was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 5 rotations per minute, 10 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 340 mm. A drum height ratio was 0%. A rotation direction of the frame body 18 was normal rotation. A rotation period was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 5 rotations per minute, 10 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 340 mm. A drum height ratio was 8%. A rotation direction of the frame body 18 was normal rotation. A rotation period was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 5 rotations per minute, 10 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 340 mm. A drum height ratio was 10%. A rotation direction of the frame body 18 was normal rotation. A rotation period was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 5 rotations per minute, 10 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 340 mm. A drum height ratio was 3%. The frame body 18 was rotated normally and then reversely. A rotation period of the normal rotation was 60 seconds, a halt was one second, and a rotation period of the reverse rotation was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 5 rotations per minute, 10 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 340 mm. A drum height ratio was 5%. The frame body 18 was rotated normally and then reversely. A rotation period of the normal rotation was 60 seconds, a halt was one second, and a rotation period of the reverse rotation was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 5 rotations per minute, 10 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 340 mm. A drum height ratio was 6%. The frame body 18 was rotated normally and then reversely. A rotation period of the normal rotation was 60 seconds, a halt was one second, and a rotation period of the reverse rotation was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 5 rotations per minute, 10 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 340 mm. A drum height ratio was 0%. The frame body 18 was rotated normally and then reversely. A rotation period of the normal rotation was 60 seconds, a halt was one second, and a rotation period of the reverse rotation was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 5 rotations per minute, 10 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 340 mm. A drum height ratio was 8%. The frame body 18 was rotated normally and then reversely. A rotation period of the normal rotation was 60 seconds, a halt was one second, and a rotation period of the reverse rotation was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 5 rotations per minute, 10 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 340 mm. A drum height ratio was 10%. The frame body 18 was rotated normally and then reversely. A rotation period of the normal rotation was 60 seconds, a halt was one second, and a rotation period of the reverse rotation was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 5 rotations per minute, 10 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 650 mm. A drum height ratio was 3%. A rotation direction of the frame body 18 was normal rotation. A rotation period was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 3 rotations per minute, 5 rotations per minute, 10 rotations per minute, 30 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 650 mm. A drum height ratio was 5%. A rotation direction of the frame body 18 was normal rotation. A rotation period was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 3 rotations per minute, 5 rotations per minute, 10 rotations per minute, 30 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 650 mm. A drum height ratio was 6%. A rotation direction of the frame body 18 was normal rotation. A rotation period was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 3 rotations per minute, 5 rotations per minute, 10 rotations per minute, 30 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 650 mm A drum height ratio was 0%. A rotation direction of the frame body 18 was normal rotation. A rotation period was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 3 rotations per minute, 5 rotations per minute, 10 rotations per minute, 30 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 650 mm. A drum height ratio was 8%. A rotation direction of the frame body 18 was normal rotation. A rotation period was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 3 rotations per minute, 5 rotations per minute, 10 rotations per minute, 30 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 650 mm. A drum height ratio was 10%. A rotation direction of the frame body 18 was normal rotation. A rotation period was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 3 rotations per minute, 5 rotations per minute, 10 rotations per minute, 30 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 650 mm. A drum height ratio was 3%. The frame body 18 was rotated normally and then reversely. A rotation period of the normal rotation was 60 seconds, a halt was one second, and a rotation period of the reverse rotation was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 3 rotations per minute, 5 rotations per minute, 10 rotations per minute, 30 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 650 mm. A drum height ratio was 5%. The frame body 18 was rotated normally and then reversely. A rotation period of the normal rotation was 60 seconds, a halt was one second, and a rotation period of the reverse rotation was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 3 rotations per minute, 5 rotations per minute, 10 rotations per minute, 30 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 650 mm. A drum height ratio was 6%. The frame body 18 was rotated normally and then reversely. A rotation period of the normal rotation was 60 seconds, a halt was one second, and a rotation period of the reverse rotation was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 3 rotations per minute, 5 rotations per minute, 10 rotations per minute, 30 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 650 mm. A drum height ratio was 0%. The frame body 18 was rotated normally and then reversely. A rotation period of the normal rotation was 60 seconds, a halt was one second, and a rotation period of the reverse rotation was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 3 rotations per minute, 5 rotations per minute, 10 rotations per minute, 30 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 650 mm. A drum height ratio was 8%. The frame body 18 was rotated normally and then reversely. A rotation period of the normal rotation was 60 seconds, a halt was one second, and a rotation period of the reverse rotation was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 3 rotations per minute, 5 rotations per minute, 10 rotations per minute, 30 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
A drum inner diameter was 650 mm. A drum height ratio was 10%. The frame body 18 was rotated normally and then reversely. A rotation period of the normal rotation was 60 seconds, a halt was one second, and a rotation period of the reverse rotation was 60 seconds. A rotation speed of the frame body 18 was changed in the order of 3 rotations per minute, 5 rotations per minute, 10 rotations per minute, 30 rotations per minute, 60 rotations per minute, and 120 rotations per minute.
Contents of Examples 1 to 3 and Comparative Examples 1 to 3 are shown in Table 1. Contents of Examples 4 to 6 and Comparative Examples 4 to 6 are shown in Table 2. Contents of Examples 7 to 9 and Comparative Examples 7 to 9 are shown in Table 3. Contents of Examples 10 to 12 and Comparative Examples 10 to 12 are shown in Table 4.
As shown in Tables 1 and 2, when the inner diameter D of the frame body 18 was 340 mm, the sample pieces were washed in the remarkably gentle manner in each of the case where the frame body 18 was normally rotated and the case where the frame body 18 was normally rotated and then reversely rotated insofar as the drum height ratio was set to from 3% to 6% and the rotation speed was set to from 60 to 120 rotations per minute. Note that it was difficult to clean contaminations of the sample pieces when the rotation speed of the frame body 18 was 10 rotations per minute or less and the drum height ratio was 0%.
As shown in Tables 3 and 4, when the inner diameter D of the frame body 18 was 650 mm, the sample pieces were washed in the remarkably gentle manner in each of the case where the frame body 18 was normally rotated and the case where the frame body 18 was normally rotated and then reversely rotated insofar as the drum height ratio was set to from 3% to 6% and the rotation speed was set to from 5 to 60 rotations per minute. Note that it was difficult to clean contaminations of the sample pieces when the rotation speed of the frame body 18 was 5 or less rotations per minute and the drum height ratio was 0%. Also, in Comparative Examples 8, 9, 11, and 12, the texture of the sample pieces was not lost in the case where the rotation speed of the frame body 18 was 10 or less rotations per minute, but the texture can be deteriorated by actual washing since the sample pieces continuously contacted the frame body 18. Further, as is apparent from Tables 3 and 4, in the case of the rotation speed of 10 or more rotations per minute, deterioration in texture of the sample pieces was more reliably prevented when the frame body 18 was rotated normally and reversely.
This invention is applicable to a method for washing clothes and the like.
N: center
10: washing apparatus
11: washing tub unit
12: support device
13: rotation drive device
14: cleaning liquid supply device
16: pressure change device
17: casing
18: frame body
19: central shaft
21: end face
23: drive motor
24: drive shaft
25: tank
26: induction pipe
27: pump
28: supply pipe
29: drain pipe
30: bypass pipe
31: valve
32: valve
33: valve
35: clothes
36: periphery
37: slit
38: rear end
39: inner periphery
40: protruded part
50: control device
| Number | Date | Country | Kind |
|---|---|---|---|
| 2005-281052 | Sep 2005 | JP | national |
| 2006-062616 | Mar 2006 | JP | national |
The present application is a Divisional of U.S. patent application Ser. No. 10/591,171, filed on Aug. 30, 2006, now U.S. Pat. No. 7,650,659 and for which claims the priority benefits of JP 2005-73478, filed on Mar. 15, 2005, JP 2005-281052 filed on Sep. 28, 2005 and JP 2006-062616 filed on Mar. 8, 2006, the entire contents of these applications are herein fully incorporated by reference.
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| Number | Date | Country | |
|---|---|---|---|
| 20100077802 A1 | Apr 2010 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 10591171 | Aug 2006 | US |
| Child | 12632503 | US |
