The disclosure relates to a washing machine capable of performing a washing process and a spin-drying process on laundry, and a method of controlling the same.
In general, a washing machine may include a tub accommodating water for washing and a drum rotatably installed in the tub. In addition, the washing machine may wash laundry by rotating the drum containing laundry.
Laundry may be put into the drum through an inlet formed in a main body, and the inlet formed in the main body may be opened or closed by a door.
A washing machine performs a washing cycle including a series of operations, such as a washing process of removing contamination from laundry with detergent-dissolved water, a rinsing process of rinsing lather and residual detergent from laundry with detergent-free water, and a spin-drying process of spin-drying laundry at a high speed.
A washing machine according to an embodiment includes: a cabinet provided with an inlet through which laundry is input; a tub provided inside the cabinet; a drum rotatably provided inside the tub; a motor configured to provide power for rotating the drum; a first vibration sensor configured to detect vibration generated from the tub; a second vibration sensor configured to detect vibration generated from the cabinet; and at least one processor.
The at least one processor may be configured to control rotation of the drum based on a first vibration value corresponding to an output of the first vibration sensor and a second vibration value corresponding to an output of the second vibration sensor during a spin-drying process.
A method of controlling a washing machine according to an embodiment includes performing a spin-drying process according to a spin-dry profile defined by a rotational speed of a drum.
The method may further include acquiring a first vibration value from a first vibration sensor configured to detect vibration generated from the tub during a spin-drying process; and acquiring a second vibration value from a second vibration sensor configured to detect vibration generating from the cabinet.
The method may further include controlling rotation of the drum based on the first vibration value and the second vibration value.
Moreover, various functions described below can be implemented or supported by one or more computer programs, each of which is formed from computer readable program code and embodied in a computer readable medium. The terms “application” and “program” refer to one or more computer programs, software components, sets of instructions, procedures, functions, objects, classes, instances, related data, or a portion thereof adapted for implementation in a suitable computer readable program code. The phrase “computer readable program code” includes any type of computer code, including source code, object code, and executable code. The phrase “computer readable medium” includes any type of medium capable of being accessed by a computer, such as read only memory (ROM), random access memory (RAM), a hard disk drive, a compact disc (CD), a digital video disc (DVD), or any other type of memory. A “non-transitory” computer readable medium excludes wired, wireless, optical, or other communication links that transport transitory electrical or other signals. A non-transitory computer readable medium includes media where data can be permanently stored and media where data can be stored and later overwritten, such as a rewritable optical disc or an erasable memory device.
Definitions for certain words and phrases are provided throughout this patent document, those of ordinary skill in the art should understand that in many, if not most instances, such definitions apply to prior, as well as future uses of such defined words and phrases.
For a more complete understanding of the present disclosure and its advantages, reference is now made to the following description taken in conjunction with the accompanying drawings, in which like reference numerals represent like parts.
Embodiments disclosed in the present specification and the components shown in the drawings are merely embodiments of the disclosed disclosure and various modifications capable of replacing the embodiments and drawings of the present specification may be formed at the time of filing the present application.
Further, terms used herein are used to illustrate the embodiments and are not intended to limit and/or to restrict the disclosed disclosure. As used herein, singular forms are intended to include plural forms as well, unless the context clearly indicates otherwise.
Terms “comprise,” “is provided with,” “have,” and the like are used herein to specify the presence of stated features, numerals, steps, operations, components, parts or combinations thereof but do not preclude the presence or addition of one or more other features, numerals, steps, operations, components, parts, or combinations thereof.
Further, terms such as “unit,” “portion,” “block,” “member,” “module” may refer to a unit of processing at least one function or operation. For example, these terms may refer to a hardware component, such as a field-programmable gate array (FPGA)/an application-specific integrated circuit (ASIC), a software component, or at least one process processed by a processor.
In addition, the ordinal numbers, such as “first˜” and “second˜” used in front of the components described in the specification are only used to distinguish the components from each other without having other meanings, such as the order of connection and use between the components, priority, etc.
A reference numeral attached in each of operations is used to identify each of the operations, and this reference numeral does not describe the order of the operations, and the operations may be performed differently from the described order unless clearly specified in the context.
As used herein, expressions such as “at least one of,” when preceding a list of elements, modify the entire list of elements and do not modify the individual elements of the list. For example, the expression, “at least one of a, b, and c,” should be understood as including only a, only b, only c, both a and b, both a and c, both b and c, or all of a, b, and c.
A washing machine according to an embodiment includes: a cabinet provided on a front side thereof with an inlet through which laundry is input; a tub provided inside the cabinet and having an opening corresponding to the inlet; a drum rotatably provided inside the tub; a motor configured to provide power for rotating the drum; a first vibration sensor configured to detect vibration generated from the tub; a second vibration sensor configured to detect vibration generated from the cabinet; and at least one processor.
The at least one processor may be configured to perform a spin-drying process according to a spin-drying profile defined by a rotational speed of the drum, and control rotation of the drum based on a first vibration value corresponding to an output of the first vibration sensor and a second vibration value corresponding to an output of the second vibration sensor during a spin-drying process.
The at least one processor may be configured to compare a reference value corresponding to the first vibration value with the second vibration value, and based on the second vibration value exceeding the reference value, control at least one of a rotation speed or a rotation time of the drum to reduce vibration.
The at least one processor may be configured to compare a first reference value corresponding to the first vibration value with the second vibration value in a first section among a plurality of sections constituting the spin-dry profile, and based on the second vibration value exceeding the first reference value, control a maximum rotational speed (e.g., upper limit of rotational speed) of the drum during the spin-drying process to be lower (i.e., less) than a maximum rotation speed of the drum according to the spin-dry profile.
The at least one processor may be configured to compare a first reference value corresponding to the first vibration value with the second vibration value in a first section among a plurality of sections constituting the spin-dry profile, and based on the second vibration value exceeding the first reference value, maintain the rotational speed of the drum at a current rotation speed.
The at least one processor may be configured to compare a second reference value corresponding to the first vibration value with the second vibration value in a second section among a plurality of sections constituting the spin-dry profile, and based on the second vibration value exceeding the second reference value, increase the rotational speed of the drum to be higher than or equal to a threshold value.
The at least one processor may be configured to compare a second reference value corresponding to the first vibration value with the second vibration value in a second section among a plurality of sections constituting the spin-dry profile, and based on the second vibration value exceeding the second reference value, increase acceleration until the rotational speed of the drum reaches a maximum rotational speed (e.g., upper limit of rotational speed).
The washing machine may further include a plurality of legs provided on a lower side of the cabinet to support the cabinet, wherein the at least one processor may be configured to compare a first reference value corresponding to the first vibration value with the second vibration value in a first section among a plurality of sections constituting the spin-dry profile, and based on the second vibration value exceeding the first reference value, identify that the plurality of legs are in an unbalanced state.
The at least one processor may be configured to compare a second reference value corresponding to the first vibration value with the second vibration value in a second section among a plurality of sections constituting the spin-dry profile, and based on the second vibration value exceeding the second reference value, identify that a floor on which the washing machine is located is a soft floor.
The at least one processor may be configured to compare a first reference value corresponding to the first vibration value with the second vibration value in a first section among a plurality of sections constituting the spin-dry profile, and based on the second vibration value exceeding the first reference value and being less than or equal to a fifth reference value, control a maximum rotational speed of the drum during the spin-drying process to be lower than a maximum rotation speed according to the spin-dry profile.
The at least one processor may be configured to compare a first reference value corresponding to the first vibration value with the second vibration value in a first section among a plurality of sections constituting the spin-dry profile, and based on the second vibration value exceeding the fifth reference value, maintain the rotational speed of the drum at a current rotation speed and then terminate the spin-drying process.
At least one of the first vibration sensor or the second vibration sensor may be implemented as a MicroElectroMechanical System (MEMS) sensor.
A method of controlling a washing machine according to an embodiment may include a spin-drying process according to a spin-dry profile defined by a rotational speed of a drum.
The method may further include: acquiring a first vibration value from a first vibration sensor configured to detect vibration generated from the tub during a spin-drying process; and acquiring a second vibration value from a second vibration sensor configured to detect vibration generating from the cabinet.
The method may further include controlling rotation of the drum based on the first vibration value and the second vibration value.
The controlling of the rotation of the drum may include comparing a reference value corresponding to the first vibration value with the second vibration value, and based on the second vibration value exceeding the reference value, controlling at least one of a rotation speed or a rotation time of the drum to reduce vibration.
The controlling of the rotation of the drum may include comparing a first reference value corresponding to the first vibration value with the second vibration value in a first section among a plurality of sections constituting the spin-dry profile, and based on the second vibration value exceeding the first reference value, control a maximum rotational speed of the drum during the spin-drying process to be lower than a maximum rotation speed according to the spin-dry profile.
The controlling of the rotation of the drum may include comparing a first reference value corresponding to the first vibration value with the second vibration value in a first section among a plurality of sections constituting the spin-dry profile, and based on the second vibration value exceeding the first reference value, maintaining the rotational speed of the drum at a current rotation speed.
The controlling of the rotation of the drum may include comparing a second reference value corresponding to the first vibration value with the second vibration value in a second section among a plurality of sections constituting the spin-dry profile, and based on the second vibration value exceeding the second reference value, increasing the rotational speed of the drum to be 1 higher than or equal to a threshold value.
The controlling of the rotation of the drum may include comparing a first reference value corresponding to the first vibration value with the second vibration value in a first section among a plurality of sections constituting the spin-dry profile, and based on the second vibration value exceeding the first reference value, identifying that the plurality of legs are in an unbalanced state.
The controlling of the rotation of the drum may include comparing a second reference value corresponding to the first vibration value with the second vibration value in a second section among a plurality of sections constituting the spin-dry profile, and based on the second vibration value exceeding the second reference value, identifying that a floor on which the washing machine may be located may be a soft floor.
The controlling of the rotation of the drum may include comparing a first reference value corresponding to the first vibration value with the second vibration value in a first section among a plurality of sections constituting the spin-dry profile, and based on the second vibration value exceeding the first reference value and being less than or equal to a fifth reference value, controlling a maximum rotational speed of the drum during the spin-drying process to be lower than a maximum rotation speed according to the spin-dry profile.
The controlling of the rotation of the drum may include comparing a first reference value corresponding to the first vibration value with the second vibration value in a first section among a plurality of sections constituting the spin-dry profile, and based on the second vibration value exceeding the fifth reference value, maintaining the rotational speed of the drum at a current rotation speed and then terminating the spin-drying process.
Hereinafter, an embodiment of a washing machine and a method of controlling the same according to an aspect will be described in detail with reference to the accompanying drawings.
A washing machine 100 according to an embodiment may include a front-loading washing machine in which an inlet 101a for inserting or withdrawing laundry is provided on a front surface of the washing machine 100, as shown in
Referring to
A tub 120 may be provided inside the cabinet 101. The tub 120 may accommodate water for washing or rinsing laundry.
The cabinet 101 may form the external appearance of the washing machine 100 and accommodate components, such as the tub 120 and the drum 130, and may be referred to as a frame or a body. That is, regardless of the terms used, any part that performs the same role as the cabinet 101 according to the present embodiment may be considered a part corresponding to the cabinet 101 of the washing machine 100.
The tub 120 may include a tub bottom 122 having a substantially circular shape and a tub sidewall 121 provided along the circumference of the tub bottom 122. A surface facing the tub bottom 122 of the tub 120 has an opening that allows laundry to be inserted or withdrawn.
In the case of a front-loading washing machine, the tub 120 may be disposed such that the tub bottom 122 faces the rear side of the washing machine and the central axis R of the tub sidewall 121 is substantially parallel to the floor, as shown in
In the case of a top-loading washing machine, the tub 120 may be disposed such that the tub bottom 122 faces the bottom of the washing machine and the central axis R of the tub sidewall 121 is substantially perpendicular to the floor, as shown in
The drum 130 may be rotatably provided inside the tub 120. The drum 130 may receive power for rotation from a motor 140. A bearing 122a for rotatably fixing the motor 140 may be provided on the tub bottom 122.
The drum 130 may accommodate laundry. For example, the drum 130 may have a cylindrical shape with one bottom that is open. The drum 130 may include a drum bottom 132 having a substantially circular shape and a drum sidewall 131 provided along the circumference of the drum bottom 132. The other bottom of the drum 130 may have an opening such that laundry may be inserted into or withdrawn from the drum 130.
The drum sidewall 131 may be provided with through holes 131a connecting the inside and outside of the drum 130 such that water supplied to the tub 120 flows into the drum 130.
In the case of a front-loading washing machine, the drum sidewall 131 may be provided with a lifter 131b to lift laundry to the upper side of the drum 130 while the drum 130 is rotating, as shown in
In the case of a top-loading washing machine, a pulsator 133 may be rotatably provided on the inside of the drum bottom 132, as shown in
The drum bottom 132 may be connected to a rotating shaft 141 of the motor 140 that rotates the drum 130. The motor 140 may generate torque for rotating the drum 130.
The motor 140 may be provided outside of the tub bottom 122 of the tub 120, and may be connected to the drum bottom 132 of the drum 130 through the rotating shaft 141. The rotating shaft 141 may penetrate through the tub bottom 122 while being rotatably supported by the bearing 122a provided on the tub bottom 122.
The motor 140 may include a stator 142 fixed to the outside of the tub bottom 122 and a rotor 143 rotatably provided with respect to the tub 120 and the stator 142. The rotor 143 may be connected to the rotating shaft 141.
The rotor 143 may rotate through magnetic interaction with the stator 142, and rotation of the rotor 143 may be transmitted to the drum 130 through the rotating shaft 141.
The motor 140 may include, for example, a brushless direct current (BLDC) motor or a permanent magnet synchronous motor (PMSM), of which the rotational speed is easily controlled.
In the case of a top-loading washing machine, as shown in
The inner shaft 145a may be connected to the pulsator 133. The outer shaft 145a may be connected to the drum bottom 132. The clutch 145 may transmit the rotation of the rotating shaft 141 to both the pulsator 133 and the drum 130 through the inner shaft 145a and the outer shaft 145b, or transmit the rotation of the rotating shaft 141 to the pulsator 133 (e.g., only to the pulsator 133 in certain embodiments) through the inner shaft 145a.
A water supply device 150 may supply water to the tub 120 and the drum 130. The water supply device 150 may include a first water supply device 151 for supplying detergent-free water to the drum 130 and a second water supply device 152 for supplying detergent-containing water to the tub 120 and the drum 130.
The water supply device 150 includes water supply conduits 151b and 152b connected to an external water supply source to supply water to the tub 120 and water supply valves 151a and 152a provided on the water supply conduits 151b and 152b.
The water supply conduits 151b and 152b may be provided at the upper side of the tub 120 and may extend from the external water supply source to a detergent box 181 or the front of the tub 120.
The water supply valves 151a and 152a may allow or block the supply of water from the external water supply source to the tub 120 in response to an electrical signal. For example, the water supply valves 151a and 152a may include solenoid valves that open and close in response to electrical signals.
A detergent supply device 180 may supply detergent to the tub 120 and the drum 130. The detergent supply device 180 includes a detergent box 181 provided on the upper side of the tub 120 to store detergent and a mixing conduit 182 connecting the detergent box 181 to the tub 120.
The detergent box 181 may be connected to the second water supply conduit 152b, and water supplied through the second water supply conduit 152b may be mixed with detergent in the detergent box 181. A mixture of detergent and water may be supplied to the tub 120 through the mixing conduit 182.
The first water supply conduit 151b may be connected to the external water supply source and supply water to the tub 120 without passing through the detergent box 181. Detergent-free water may be used as rinsing water. To this end, the first water supply conduit 151b may be connected to at least one nozzle 151c and 151d for supplying detergent-free water into the tub 120.
The at least one nozzle 151c and 151d includes a first nozzle 151c that sprays detergent-free water toward the door 102 and a second nozzle 151d that sprays detergent-free water toward the tub 120.
The first nozzle 151c may spray water in a downward vertical direction toward the door 102, and the water in the downward vertical direction may wash the door 102 and then gather in the tub 120.
The second nozzle 151d may spray water into the drum 130, and may be inclined toward the inside of the drum 130 to have a spraying angle that does not interfere with the door 102. Accordingly, detergent-free water sprayed through the second nozzle 151d may be directly stored in the tub 120.
A drainage device 160 may discharge water contained in the tub 120 or the drum 130 to the outside. The drainage device 160 may include a drain conduit 161 provided on a lower side of the tub 120 and extending from the tub 120 to the outside of the cabinet 101.
In the case of a front-loading washing machine, as shown in
In the case of a top-loading washing machine, as shown in
Referring to
The structure described with reference to
Referring to
For example, the motor driver 10 may include a rectifier circuit, a direct current (DC) link circuit, and an inverter circuit. The rectifier circuit may include a diode bridge composed of a plurality of diodes, and may rectify AC power of an external power source. The DC link circuit may include a DC link capacitor that stores electrical energy, and may remove ripples of rectified power and output DC power.
The inverter circuit may include a plurality of switching element pairs, convert DC power of the DC link circuit into DC or AC driving power, and supply the driving current to the motor 140.
The user interface 110 may include an input device 111 that receives a user input for selecting power on/off of the washing machine 100, selecting start/stop of the operation of the washing machine 100, selecting a washing course, selecting a rinsing process or spin-drying process, or selecting a process execution time or strength of the washing machine 100.
In addition, the user interface 110 may include a display 112 for displaying various types of information for guiding the above-described user input, displaying information on a currently ongoing process, or displaying information on a state of the washing machine 100.
In addition, the user interface 110 may further include a speaker 113 that audibly outputs a notification regarding an operation or state of the washing machine 100.
The input device 111 and the display 112 may be provided separately, or may implement a touch screen in cooperation with each other.
The washing machine 100 may include a detector 170 that detects data indicating the current state of the washing machine 100. For example, the detector 170 may include a current sensor that detects a current flowing through the motor 140. In addition, the washing machine 100 may include a vibration sensor that detects vibration generated in the washing machine 100, and details thereof will be described below.
The controller 190 may control the operation of the washing machine 100 according to the user input received by the user interface 110, and when controlling the operation of the washing machine 100, use the output of the detector 170.
The controller 190 includes at least one memory 192 storing a program for performing the above-described operation and an operation to be described below, and at least one processor 191 executing the stored program.
For example, the controller 190 may, in order to perform washing according to a washing course selected by the user, control the water supply device 150 to supply water to the drum 130 and control the motor driver 10 to rotate the drum 130, to perform a washing process, a rinsing process, and a spin-drying process. Alternatively, according to a user's selection, the washing process may be omitted and at least one of the rinsing process or the spin-drying process may be performed.
The controller 190 may, when performing a spin-drying process, rotate the drum 130 according to a predetermined spin-drying profile. Here, the rotating, by the controller 190, of the drum 130 may include controlling the motor 140, and the controlling of the motor 140 may include transmitting a control signal to the motor driver 10.
For example, the controller 190 may rotate the drum 130 according to a spin-drying profile shown in
Referring to
The spin-drying profile may be stored in the memory 192, and the processor 191 may rotate the drum 130 according to the stored spin-drying profile to perform a spin-drying process. Alternatively, it is also possible to appropriately change the spin-drying profile according to the load of laundry accommodated in the drum 130.
The spin-drying profile of
As shown in the spin-drying profile of
Accordingly, the washing machine 100 according to an embodiment performs a process for detecting vibration generated during the spin-drying process and reducing the vibration. In addition, an appropriate process according to the cause of the vibration may be performed so that the vibration may be effectively reduced. Hereinafter, related operations will be described in detail.
Referring to
For example, as shown in
However, the positions of the first vibration sensor 171 and the second vibration sensor 172 shown in
The first vibration sensor 171 and the second vibration sensor 172 may be implemented as at least one of various sensors for detecting vibration. For example, the first vibration sensor 171 and the second vibration sensor 172 may be implemented as at least one of a displacement sensor that measures vibration displacement, a speed sensor that measures speed, or an acceleration sensor that measures acceleration.
Specifically, the first vibration sensor 171 and the second vibration sensor 172 may be implemented as microelectromechanical systems (MEMS) to improve vibration detecting performance. In this case, the MEMS may be an MEMS provided on a printed circuit board (PCB) of the washing machine 100. For example, the PCB on which the MEMS is provided may be a PCB connected to the user interface 110 or a PCB on which the controller 190 is to be provided.
In addition, the first vibration sensor 171 and the second vibration sensor 172 may be provided in at least one unit thereof. That is, the first vibration sensor 171 and the second vibration sensor 172 may each be provided in one unit thereof, or at least one of the first vibration sensor 171 or the second vibration sensor 172 may be provided in two or more units thereof.
That is, the first vibration sensor 171 and the second vibration sensor 172 are configured to effectively measure the vibration generated from the tub 120 and the cabinet 101, and there is no other restriction on the number or location of the first vibration sensor 171 and the second vibration sensor 172.
As described above, the controller 190 may perform a spin-drying process according to a spin-drying profile. That is, in order to perform the spin-drying process, the controller 190 may rotate the drum 130 according to the spin-drying profile. The spin-drying profile may be stored in advance, or may be a spin-drying profile changed based on factors, such as the load of laundry.
The controller 190 may control the rotation of the drum 130 based on the output of the first vibration sensor 171 and the output of the second vibration sensor 172 during the spin-drying process. That is, the controller 190 may control the motor 140 rotating the drum 130.
The controlling, by the controller 190, of the rotation of the drum 130 based on the output of the first vibration sensor 171 and the output of the second vibration sensor 172 during the spin-drying process may be a vibration reduction control for reducing the vibration generated in the tub 120 or the cabinet 101.
The spin-drying profile may be divided into a plurality of sections according to the rotational speed of the rotating drum 130 during the spin-drying process. The controller 190 may detect vibration in at least some sections among the plurality of sections included in the spin-drying profile, and perform vibration reduction control in response to occurrence of vibration exceeding a reference value.
For example, as shown in
The vibration detecting section in the example is when the above-described spin-drying profile of
Upon start of a spin-drying process, the controller 190 may identify vibration values based on outputs of the first vibration sensor 171 and the second vibration sensor 172 in the first, second, third, and fourth sections.
The controller 190 may, based on the identified vibration value exceeding a predetermined reference value, identify that vibration exceeding a permissible value has occurred and perform vibration reduction control. Here, the vibration value may include a first vibration value corresponding to the output of the first vibration sensor 171 and a second vibration value corresponding to the output of the second vibration sensor 172.
The first vibration value may be a value calculated based on the output of the first vibration sensor 171. For example, when the first vibration sensor 171 is implemented as an MEMS, the output of the first vibration sensor 171 may include acceleration values on three axes. The controller 190 may calculate a displacement due to vibration based on the acceleration values of three axes output from the first vibration sensor 171. The calculated displacement may provide the first vibration value.
The second vibration value may be a value calculated based on the output of the second vibration sensor 172. For example, when the second vibration sensor 172 is implemented as an MEMS, the output of the second vibration sensor 172 may include acceleration values on three axes. The controller 190 may calculate a displacement due to vibration based on acceleration values of three axes output from the second vibration sensor 172. The calculated displacement may provide the second vibration value.
Alternatively, raw data output from the first vibration sensor 171 may be used as the first vibration value, and raw data output from the second vibration sensor 172 may be used as the second vibration value.
Meanwhile, in addition to those of the above example, values obtained based on the first vibration sensor 171 and the second vibration sensor 172 and representing the amount of vibration generated in the tub 120 and the amount of vibration generated in the cabinet 101 may be used as the first vibration value and the second vibration value.
As described above, a plurality of legs 104 for supporting the washing machine 100 may be provided on the lower portion of the washing machine 100. Vibration characteristics of the washing machine 100 may appear different between when the plurality of legs 104 are installed in a balanced state and when the plurality of legs 104 are installed in an unbalanced state.
The graphs of
In addition, the graph in
Referring to
Meanwhile, even in a state in which the plurality of legs 104 are balanced, the cabinet 101 may vibrate greatly in proportion to great vibration of the tub 120. Therefore, when a great cabinet vibration occurs at the same tub vibration the controller 190 determines that the plurality of legs 104 are installed in an unbalanced state.
The washing machine 100 according to an embodiment considers both the vibration generated in the tub 120 and the vibration generated in the cabinet 101 using both the first vibration sensor 171 and the second vibration sensor 172, thereby more accurately identifying the cause of occurrence of vibration and taking more appropriate measures considering the cause of occurrence of vibration.
The controller 190 may store information about a first reference value for determining an unbalanced state of the plurality of legs 104. As shown in
In the example of
The controller 190 may, based on the second vibration value representing cabinet vibration being exceeding the first reference value corresponding to the first vibration value, identify that the plurality of legs 104 are in an unbalanced state and perform vibration reduction control corresponding thereto.
For example, the controller 190 may maintain the current rotational speed of the drum 130 or lower the maximum rotational speed of the drum 130. Specific operations will be described together with an embodiment of a method of controlling a washing machine.
The controller 190 may, in order to determine whether the plurality of legs 104 are in an balanced state, compare the second vibration value with the first reference value corresponding to the first vibration value in the first section in which the drum 130 rotates at a speed of 500 rpm.
Whether the second vibration value exceeds the first reference value in the first section may be referred to as a first condition, and based on the second vibration value exceeding the first reference value in the first section, the first condition is satisfied, and the controller 190 may perform first vibration reduction control for reducing vibration caused by leg imbalance.
The graphs in
The resonance frequency of the cabinet 101 may vary depending on the type of a floor on which the washing machine 100 is installed. A floor type with high hardness, such as concrete or tiles, may be referred to as a hard floor, and a floor type with low hardness, such as wood or carpet, may be referred to as a soft floor.
When the washing machine 100 is installed on the hard floor, a resonance point that occurs after 200-300 rpm is very high, so there is no resonance point appearing again on the spin-drying profile, shown in
However, when the washing machine 100 is installed on the soft floor, as shown in
The controller 190 may store information about a second reference value for determining the type of a floor on which the washing machine 100 is installed. As shown in
In the example of
The controller 190 may, based on the second vibration value representing cabinet vibration being exceeding the second reference value corresponding to the first vibration value, identify that the washing machine 100 is installed on the soft floor and perform vibration reduction control corresponding thereto.
For example, the controller 190 may increase the rotational speed of the drum 130 to be higher than or equal to a threshold value in order to escape from the resonance point. Here, the threshold value may indicate a minimum value of a rotational speed (e.g., lower limit of rotational speed) that is greater than a resonance point appearing on the soft floor. More specific operations will be described together with an embodiment of a method of controlling a washing machine.
The controller 190 may, in order to identify whether the washing machine 100 is installed on the soft floor, compare a second vibration value with the second reference value in the second section in which the drum 130 rotates at a speed of 800 rpm.
Whether the second vibration value exceeds the second reference value in the second section may be referred to as a second condition, and based on the second vibration value being exceeding the second reference value in the second section, the second condition is satisfied, and the controller 190 may perform second vibration reduction control for reducing vibration caused by the soft floor.
A method of controlling a washing machine according to an embodiment may be performed by the washing machine 100 according to the above-described embodiment. That is, in a method of controlling a washing machine according to an embodiment, a control target may be the washing machine 100 according to the above-described embodiment.
Accordingly, the above description of the washing machine 100 may also be applied to the method of controlling the washing machine according to the embodiment, unless stated otherwise. Conversely, contents about the method of controlling the washing machine according to the embodiment to be described below may also be applicable to the washing machine 100 unless stated otherwise.
The flow chart of
Referring to
Here, the rotating, by the controller 190, of the drum 130 may include controlling the motor 140, and the controlling of the motor 140 may include transmitting a control signal to the motor driver 10.
The controller 190 may perform the spin-drying process by rotating the drum 130 according to a pre-stored spin-drying profile. Alternatively, the controller 190 may appropriately change the spin-drying profile according to the load of laundry accommodated in the drum 130.
In the following example, the spin-drying process is performed according to the spin-drying profile shown in
The controller 190 may, upon entering the first section (YES in operation 1200), identify the first condition (in operation 1300).
The first section may indicate a section in which the drum 130 rotates at a speed of 500 rpm. The controller 190 may, in order to identify the first condition, compare a second vibration value with a first reference value corresponding to a first vibration value. As described above, the first vibration value is a value corresponding to the output of the first vibration sensor 171, and the second vibration value is a value corresponding to the output of the second vibration sensor 172.
The controller 190 may, based on the second vibration value being exceeding the first reference value, identify that the first condition is satisfied.
The controller 190 may, based on the first condition being satisfied (YES in operation 1300), perform first vibration reduction control (in operation 1510).
As described above, based on the first condition being satisfied, the controller 190 may identify that the plurality of legs 104 of the washing machine 100 are in an unbalanced state, and appropriate vibration reduction control suitable for the state may be performed. Details thereof will be described below.
The controller 190 may, based on the first condition not being satisfied (NO in operation 1300), continue the spin-drying process according to the spin-drying profile, and upon entering the second section (YES in operation 1600), identify the second condition (in operation 1700).
The second section may indicate a section in which the drum 130 rotates at a speed of 800 rpm. The controller 190 may, in order to identify the second condition, compare the second vibration value with a second reference value corresponding to the first vibration value. The controller 190 may, based on the second vibration value being exceeding the second reference value, identify that the second condition is satisfied.
The controller 190 may, based on the second condition being satisfied (YES in operation 1800), perform second vibration reduction control (in operation 1520).
As described above, based on the second condition being satisfied, the controller 190 identifies that the washing machine 100 is disposed on the soft floor, and appropriate vibration reduction control suitable for the state may be performed. Details thereof will be described below.
Based on the second condition not being satisfied (NO in operation 1800), the controller 190 proceeds with the spin-drying process according to the spin-drying profile (in operation 1900).
The flow chart has been constructed in relation to vibration value identification and corresponding vibration reduction control in the first and second sections, but as shown in
For example, based on the first vibration value corresponding to the output of the first vibration sensor 171 being exceeding a third reference value in the third section or the first vibration value being exceeding a fourth reference value in the fourth section, the motor 140 may be stopped and the spin-drying process may be restarted. Alternatively, the spin-drying process may be terminated after maintaining the current speed for a predetermined time in the corresponding section.
The same operations as those described in
Referring to
A case in which the first condition is satisfied is when the plurality of legs 104 are in an unbalanced state and thus vibration due to rotation of the drum 130 greatly occurs. In this case, in response to increasing rotational speed of the drum 130, noise due to vibration is expected to increase. Accordingly, the controller 190 may maintain the current rotational speed of the drum 130 without increasing the rotational speed, to reduce vibration.
The controller 190 may maintain the current speed of 500 rpm and terminate spin-drying at the end of the spin-drying process according to the existing spin-drying profile, or may extend the spin-drying time to be longer than that of the existing spin-drying profile. In the latter case, it is possible to prevent of spin-drying performance from declining due to lowering spin-drying speed.
Alternatively, as shown in
Referring to the spin-drying profile of
For example, the controller 190 may increase the rotational speed of the drum 130 to 700 rpm instead of 1100 rpm and terminate the spin-drying. Here, the decrease in maximum rotational speed of the drum 130 (e.g., from 1100 rpm to 700 rpm) may be determined in advance, or may be determined based on the first vibration value, or may be determined in consideration of factors, such as the load of laundry.
Alternatively, as shown in
Specifically, the controller 190 may compare the second vibration value with a fifth reference value, and based on the second vibration value being exceeding the fifth reference value (YES in operation 1513), maintain the current rotational speed of the drum 130 (in operation 1514), and based on the second vibration value being less than or equal to the fifth reference value (NO in operation 1513), increase the rotational speed of the drum 130 while controlling the maximum rotational speed to be lower than the maximum rotational speed on the spin-drying profile (in operation 1515).
Here, the fifth reference value may be determined as a value greater than the second reference value, and may be determined based on experiments, statistics, simulations, or theories.
Referring to
A case in which the second condition is satisfied is when the washing machine 100 is disposed on the soft floor, and vibration due to rotation of the drum 130 greatly occurs at a resonance point existing in the range of 700 rpm to 900 rpm. Accordingly, the controller 190 may increase the rotational speed of the drum 130 to be higher than or equal to a threshold value, to escape the resonance range.
When the spin-drying process proceeds according to the spin-drying profile of
After reaching the maximum rotational speed, the controller 190 may maintain the maximum rotational speed for a duration time specified in the spin-drying profile and stop rotation of the drum 130. In this case, since the total spin-drying time is reduced while the time during which the drum 130 rotates at the highest rotational speed is maintained, the spin-drying process may be completed in a rapid manner and the vibration reduction effect of the washing machine 100 may be obtained without lowering the spin-drying performance.
Alternatively, the rotation of the drum 130 may be maintained until the ending time of the spin-drying process specified on the spin-drying profile. In this case, since the rotation time of the drum 130 at the highest rotational speed is increased while maintaining the time required for the entire spin-drying process, spin-drying performance may be effectively improved and the vibration reduction effect of the washing machine 100 may be obtained.
In addition, there may be a case in which the maximum rotational speed of the drum 130 is set lower than the threshold value because the spin-drying profile is changed according to the user's selection. In this case, based on the second condition being satisfied, the controller 190 may increase the maximum rotational speed of the drum 130 to be greater than 900 rpm even when the maximum rotational speed of the drum 130 is set to 900 rpm or less.
According to the above-described embodiments of the washing machine and the method of controlling the same, both a sensor for detecting the vibration of the tub and a sensor for detecting the vibration of the cabinet are provided, and the cause of the vibration generated in the washing machine is accurately identified based on the outputs of the sensors.
In addition, appropriate control for the identified cause is performed so that vibration generated in the spin-drying process may be effectively reduced.
The method of controlling the washing machine described above may be stored in a recording medium in which instructions executable by a computer are stored. That is, instructions for performing the method of controlling the washing machine may be stored in a recording medium.
The instructions may be stored in the form of program code and, when executed by a processor, may perform the operations of the disclosed embodiments.
The recording medium may be embodied as a computer-readable recording medium. Here, the recording medium is a non-transitory computer-readable medium that stores data non-temporarily.
The computer-readable recording medium includes all kinds of recording media in which instructions which may be decoded by a computer are stored, for example, a Read Only Memory (ROM), a Random Access Memory (RAM), a magnetic tape, a magnetic disk, a flash memory, an optical data storage device, and the like.
Although embodiments of the disclosure have been described for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the disclosure. Therefore, embodiments of the disclosure have not been described for limiting purposes.
Although the present disclosure has been described with various embodiments, various changes and modifications may be suggested to one skilled in the art. It is intended that the present disclosure encompass such changes and modifications as fall within the scope of the appended claims.
Number | Date | Country | Kind |
---|---|---|---|
10-2022-0107124 | Aug 2022 | KR | national |
This application is a bypass continuation of International Application No. PCT/KR2023/007888, filed Jun. 8, 2023, which claims priority to Korean Patent Application No. 10-2022-0107124, filed Aug. 25, 2022, the disclosures of which are herein incorporated by reference in their entirety.
Number | Date | Country | |
---|---|---|---|
Parent | PCT/KR2023/007888 | Jun 2023 | US |
Child | 18340526 | US |