The present subject matter relates generally to washing machine appliances and methods for operating washing machine appliances, and more particularly to systems and methods for detecting a size of a load of articles in such appliances.
Washing machine appliances generally include a tub for containing washing fluid, e.g., water, detergent, and/or bleach, during operation of such washing machine appliances. A basket is rotatably mounted within the tub and defines a wash chamber for receipt of articles for washing. During operation of such washing machine appliances, washing fluid is directed into the tub and onto articles within the wash chamber of the basket. The basket can rotate at various speeds to agitate articles within the wash chamber in the washing fluid, to wring washing fluid from articles within the wash chamber, etc. Washing machine appliances include vertical axis washing machine appliances and horizontal axis washing machine appliances, where “vertical axis” and “horizontal axis” refer to the axis of rotation of the wash basket within the wash tub.
A concern during operation of washing machine appliances is the balance of the basket and contents thereof, e.g., a load of articles and wash liquid, during operation. For example, the articles and wash liquid within the basket may not be equally weighted about a central axis of the basket and tub. Accordingly, when the basket rotates, in particular during a spin cycle, the imbalance in weight may cause the basket to be out-of-balance within the tub, such that the axis of rotation does not align with the central axis of the basket or tub. Such out-of-balance issues during rotation of the basket can cause excessive noise, vibration or motion, or other undesired conditions.
Further, a type of the load of articles, e.g., a material type and the absorbency of the material of the articles, may influence the behavior of the articles and wash liquid during the spin cycle. In particular, when the load includes one or more non-shedding articles, e.g., articles which are waterproof or very low water absorbency, wash liquid may be retained within the basket up to a certain rotational speed (such as entrapped within folds of a non-shedding article) and then, as the rotation accelerates, the wash liquid may be rapidly displaced within or from the basket, causing a sudden shift in the center of mass of the contents of the basket. Such shifting of the center of mass may result in an increased likelihood of an out-of-balance condition.
Accordingly, a laundry appliance having improved features for determining whether a load of articles therein includes non-shedding articles would be desired.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one aspect of the present disclosure, a method of operating a washing machine appliance is provided. The method includes operating a motor of the washing machine appliance in order to rotate a basket of the washing machine appliance to a first speed. The method also includes decelerating the basket from the first speed to a second speed less than the first speed and determining a deceleration time of the basket while decelerating the basket from the first speed to the second speed. The method further includes determining a size of a load of articles in the basket of the washing machine appliance based on the deceleration time. Based on the determined size of the load, one or more operating parameters of the washing machine appliance are selected, and the method also includes performing an operation of the washing machine appliance according to the one or more selected operating parameters.
In another aspect of the present disclosure, a washing machine appliance is provided. The washing machine appliance includes a basket rotatably mounted within the washing machine appliance and a motor coupled to the basket whereby the motor is operable for rotating the basket. The washing machine appliance also includes a controller. The controller is in operative communication with the motor. The controller is configured for operating the motor of the washing machine appliance in order to rotate the basket of the washing machine appliance to a first speed. The controller is also configured for decelerating the basket from the first speed to a second speed less than the first speed and determining a deceleration time of the basket while decelerating the basket from the first speed to the second speed. The controller is further configured for determining a size of the load of articles in the basket of the washing machine appliance based on the deceleration time. Based on the size of the load, the controller is configured for selecting one or more operating parameters of the washing machine appliance, and the controller is also configured for performing an operation of the washing machine appliance according to the one or more selected operating parameters.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
As used herein, terms of approximation, such as “substantially,” “generally,” or “about” include values within ten percent greater or less than the stated value. When used in the context of an angle or direction, such terms include within ten degrees greater or less than the stated angle or direction. For example, “generally vertical” includes directions within ten degrees of vertical in any direction, e.g., clockwise or counter-clockwise.
As used herein, the terms “articles,” “clothing,” or “laundry” include but need not be limited to fabrics, textiles, garments, linens, papers, or other items which may be cleaned, dried, and/or otherwise treated in a laundry appliance. Furthermore, the term “load” or “laundry load” refers to the combination of clothing that may be washed together in a washing machine appliance or dried together in a dryer appliance (e.g., clothes dryer), including washed and dried together in a combination laundry appliance, and may include a mixture of different or similar articles of clothing of different or similar types and kinds of fabrics, textiles, garments and linens within a particular laundering process.
A spout 72 is configured for directing a flow of fluid into wash tub 64. In particular, spout 72 may be positioned at or adjacent top portion 80 of wash basket 70. Spout 72 may be in fluid communication with a water supply (not shown) in order to direct fluid (e.g., clean water) into wash tub 64 and/or onto articles within wash chamber 73 of wash basket 70. A valve 74 regulates the flow of fluid through spout 72. For example, valve 74 can selectively adjust to a closed position in order to terminate or obstruct the flow of fluid through spout 72. A pump assembly 90 (shown schematically in
An agitation element 92, shown as an impeller in
Operation of washing machine appliance 50 is controlled by a processing device or controller 40 that is operatively coupled to the user interface input located on washing machine backsplash 56 for user manipulation to select washing machine cycles and features. In response to user manipulation of the user interface input, controller 40 operates the various components of washing machine appliance 50 to execute selected machine cycles and features.
Controller 40 may include a memory and microprocessor, such as a general or special purpose microprocessor operable to execute programming instructions or micro-control code associated with a cleaning cycle. The memory may represent random access memory such as DRAM, or read only memory such as ROM or FLASH. In one embodiment, the processor executes programming instructions stored in memory. The memory may be a separate component from the processor or may be included onboard within the processor. Alternatively, controller 40 may be constructed without using a microprocessor, e.g., using a combination of discrete analog and/or digital logic circuitry (such as switches, amplifiers, integrators, comparators, flip-flops, AND gates, and the like) to perform control functionality instead of relying upon software. Control panel 58 and other components of washing machine appliance 50 may be in communication with controller 40 via one or more signal lines or shared communication busses. In particular, controller 40 may be communicatively coupled with one or more sensors, e.g., a temperature sensor, pressure sensor, etc., and/or measurement devices, such as measurement device 180 illustrated in
In an illustrative embodiment, laundry items are loaded into wash chamber 73 of wash basket 70, and washing operation is initiated through operator manipulation of control input selectors 60. Wash tub 64 is filled with water and mixed with detergent to form a wash fluid. Valve 74 can be opened to initiate a flow of water into wash tub 64 via spout 72, and wash tub 64 can be filled to the appropriate level for the amount of articles being washed. Once wash tub 64 is properly filled with wash fluid, the contents of the wash basket 70 are agitated with agitation element 92 for cleaning of laundry items in wash basket 70. More specifically, agitation element 92 is moved back and forth in an oscillatory motion. The wash fluid may be recirculated through the washing machine appliance 50 at various points in the wash cycle, such as before or during the agitation phase (as well as one or more other portions of the wash cycle, separately or in addition to before and/or during the agitation phase).
After the agitation phase of the wash cycle is completed, wash tub 64 is drained. Laundry articles can then be rinsed by again adding fluid to wash tub 64, depending on the particulars of the cleaning cycle selected by a user, agitation element 92 may again provide agitation within wash basket 70. One or more spin cycles may also be used. In particular, a spin cycle may be applied after the wash cycle and/or after the rinse cycle in order to wring wash fluid from the articles being washed. During a spin cycle, wash basket 70 is rotated at relatively high speeds. In various embodiments, the pump 90 may be activated to drain liquid from the washing machine appliance 50 during the entire drain phase (or the entirety of each drain phase, e.g., between the wash and rinse and/or between the rinse and the spin) and may be activated during one or more portions of the spin cycle.
While described in the context of a specific embodiment of washing machine appliance 50, using the teachings disclosed herein it will be understood that washing machine appliance 50 is provided by way of example only. Other washing machine appliances having different configurations (such as horizontal-axis washing machine appliances), different appearances, and/or different features may also be utilized with the present subject matter as well.
Referring now to
In particular,
In some embodiments, e.g., as illustrated in
In some embodiments, e.g., as illustrated in
In various embodiments, the first actual speed may be any suitable speed and the second actual speed may be any suitable speed less than the first actual speed, down to and including zero revolutions per minute (0 RPM). Further, the range between the reference speeds, e.g., the difference between the IRS and SRS in any set of values, e.g., IRS1 minus SRS1 or IRS2 minus SRS2, may be any suitable value. In some embodiments, the second speed may be greater than zero.
In some embodiments, decelerating the basket from the first actual speed to the second actual speed may include coasting from the first actual speed to the second actual speed. As illustrated in
As mentioned, the deceleration time may be measured as the time it takes for the actual basket speed to decrease from the IRS to the SRS. The deceleration time may be proportional to the mass and the inertia of the basket and the load therein. For example, a longer deceleration time, e.g., coast time, corresponds to a larger load having greater inertia, whereas a shorter deceleration time corresponds to a smaller load having less inertia. The deceleration time, e.g., coast time, may thereby be used to determine a size of the load of articles. For example, when the coast time is less than a threshold time, the load of articles may be identified as a small load.
Turning now to
For example, as mentioned above, the washing machine appliance 50 may include a controller 40 and the controller 40 may be operable for, e.g., configured for, performing some or all of the methods and/or steps thereof described herein. For example, one or more method steps may be embodied as an algorithm or program stored in a memory of the controller 40 and executed by the controller 40 in response to a user input such as a selection of a wash operation or rinse operation, etc., of the washing machine appliance 50.
As illustrated in
Method 400 may also include a step 420 of decelerating the basket from the first speed to a second speed less than the first speed, where the first speed and the second speed should be understood as referring to actual speeds, such that the deceleration is an actual deceleration, such as between actual, measured, basket speeds. For example, decelerating the basket may include allowing the basket to coast. Allowing the basket to coast generally includes not driving the basket, e.g., with the motor of the washing machine appliance, while also not providing or applying any braking, e.g., without passive braking. For example, allowing the basket to coast may include deactivating the motor and may also include disengaging or decoupling the motor from the basket, such as disengaging a drive coupling between the motor and the basket, or disengaging a brake.
Method 400 may further include determining a deceleration time of the basket while decelerating the basket from the first speed to the second speed. The deceleration time may, in various embodiments, be the total time to decelerate from the first speed to the second speed or may be measured during a portion of the deceleration of the basket from the first speed to the second speed. For example, when the first speed is equal to the IRS (Initial Reference Speed, e.g., as described above with reference to
Method 400 may also include determining a size of the load of articles in the basket of the washing machine appliance based on the deceleration time, e.g., as indicated at 440 in
Determining the size of the load of articles may permit responsive or tailored laundry operations. For example, the method 400 may include selecting one or more operating parameters of the washing machine appliance based on the determined size of the load, e.g., as indicated at 450 in
In some embodiments, various operating parameters may be automatically selected or adjusted based on the determined size of the load, such as a maximum speed for a spin cycle, a fill volume, an agitation setting (e.g., oscillation length for an agitator in the washing machine appliance), a spin time (e.g., a time limit for a spin cycle), a soak or dwell time, and/or other appropriate operating parameters for the washing machine appliance as will be recognized by those of ordinary skill in the art. For example, the fill volume may be a rinse fill, a wash fill, and/or other fill volumes in an operation of the washing machine appliance.
In some embodiments, the determination of the load size may be a high-pass selection of load sizes, such as where load sizes above a certain threshold size receive special treatment or different treatment than loads having a load size below (e.g., less than or equal to) the threshold size. In some embodiments, determining a size of the load of articles in the basket of the washing machine appliance may include determining whether the load is a small load. For example, the threshold size may be determined based on a threshold coast time, such as loads having a coast time less than or equal to the threshold coast time may be determined to be small loads. Further, the washing machine appliance may be configured for, and methods of operating the washing machine appliance may include, detecting a load type of the load of articles in the basket of the washing machine appliance, such as detecting whether the load is a non-shedding load.
For example, embodiments of the present disclosure may include a non-shedding load algorithm, which may include detecting a non-shedding load and additional steps to reduce the likelihood of an out-of-balance condition occurring when the non-shedding load is detected, such as limiting the maximum rotation speed of the basket, e.g., during the spin cycle, when the non-shedding load is detected. However, the load type, e.g., non-shedding load, may be more readily detected, such as more easily distinguished from a water shedding load, above a certain load size threshold, e.g., a non-shedding load detection threshold. Thus, in some embodiments, the one or more operating parameters of the washing machine appliance which are selected at 450 may include a non-shedding load detection algorithm, and selecting the one or more operating parameters of the washing machine appliance based on the determined size of the load may include selecting the non-shedding load algorithm when the determined load size is greater than the non-shedding load detection threshold. In such embodiments, performing the operation of the washing machine appliance according to the selected one or more operating parameters may include running the non-shedding load detection algorithm.
In additional embodiments, multiple thresholds or classifications may be applied. Thus, for example, determining the size of the load of articles in the basket of the washing machine appliance may include determining whether the load is a small load, a medium load, or a large load, etc.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
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