Patent Grant
9970142
This application claims the benefit of Korean Patent Application No. 10-2013-0092213, filed on Aug. 2, 2013 in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference.
1. Field
Embodiments of the present disclosure relate to a washing machine having a detergent supply device that automatically puts in detergent and a method of controlling the washing machine.
2. Description of the Related Art
Washing machines are machines that each include a tub in which water (washing water or rinsing water) is stored, a drum that is rotatably installed in the tub and accommodates laundry, and a motor that generates a driving force for rotating the drum, thereby enabling washing by performing an operation of lifting and falling laundry inside the drum along an inner wall of the drum when the drum is rotated.
These washing machines perform washing through a series of operations, such as a washing operation in which contamination of laundry is removed using water (in detail, washing water) in which detergent is dissolved, a rinsing operation in which bubbles of laundry or the remaining detergent is rinsed using water (in detail, rinsing water) in which no detergent is included, and a dehydration operation in which laundry is dehydrated at a high speed.
In the washing operation among the above-described operations, detergent is put in the tub together with water (in detail, washing water) when water is supplied. In the related art, a user himself/herself puts detergent. However, recently, a washing machine includes a detergent supply device in which detergent is accommodated, so as to automatically put detergent.
The washing machine having the detergent supply device uses a washing method, whereby the weight of laundry is detected and then the amount of detergent set according to the detected weight of laundry is automatically put so as to remove contamination adsorbed into laundry.
However, when clothes that are kept for a long time without being worn or laundries that are hardly contaminated due to a short wearing time are washed, if the amount of detergent set according to the weight of laundry is put, an excessive amount of detergent compared to a degree of contamination of laundry is put such that a waste of detergent occurs. In addition, since washing and rinsing operations are excessively performed at a target revolutions per minute (rpm) and an operating rate (motor on-off time) that are set according to the weight of laundry, laundry is damaged and thus, the lifespan of laundry may be reduced.
Thus, a refresh concept of washing having no purpose of removing contamination adsorbed into laundry but removing various smell or mold that permeates laundry (clothes) is required.
Therefore, it is an aspect to provide a washing machine having a detergent supply device that performs refresh washing in which smell or mold that permeates laundry can be removed, and a method of controlling the washing machine.
Additional aspects will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
In accordance with one aspect, a method of controlling a washing machine having a detergent supply device, the washing machine including a tub in which water is accommodated, a drum installed in the tub and accommodating laundry, a motor rotating the drum, a water supply device supplying water to the tub, and the detergent supply device supplying detergent to the tub, the method includes: putting a smaller amount of detergent than an amount of detergent for a standard washing course by operating the detergent supply device; supplying a larger amount of water than an amount of water supplied for the standard washing course by operating the water supply device; and performing a refresh washing course by operating the motor at a lower operating rate than an operating rate for the standard washing course.
In the refresh washing course, the detergent supply device may operate for a reference time regardless of a weight of the laundry so as to supply an amount of detergent.
The amount may be a very small amount of about 10 g.
In the refresh washing course, an operating rate of the motor may be lower than a motor operating rate for the standard washing course so that a washing operation and a rinsing operation are performed.
In the refresh washing course, an amount of water to be supplied for the washing operation may be larger than an amount of water to be supplied for the standard washing course.
The amount of water to be supplied for the refresh washing course may be greater than or equal to an amount of water to be supplied for a delicate course.
In the refresh washing course, water may be supplied up to a reference water level regardless of a weight of the laundry when water is supplied in the washing operation.
The reference water level may be a water level that corresponds to about ⅓ of a height of the tub.
In the refresh washing course, a time required for the washing operation may be shorter than a time required for the standard washing course.
In the refresh washing course, a time required for the rinsing operation may be shorter than a time required for the standard washing course.
In the refresh washing course, intermediate dehydration after the washing operation has been completed and intermediate dehydration after the rinsing operation has been completed, may be omitted.
Alternatively, in the refresh washing course, an intermediate dehydration speed after the washing operation has been completed and an intermediate dehydration speed after the rinsing operation has been completed, may be controlled to be lower than an intermediate dehydration speed in the standard washing course.
In the refresh washing course, the number of times being rinsed in the rinsing operation may be less than or equal to a reference number of times.
The reference number of times may be the number of times being rinsed for the standard washing course and may be about one time or more.
In accordance with an aspect, a washing machine includes: a tub in which water is accommodated; a drum installed in the tub and accommodating laundry; a motor rotating the drum; a water supply device supplying water to the tub; a detergent supply device supplying detergent to the tub; an input unit selecting a standard washing course in which contamination adsorbed into the laundry is removed, and a refresh washing course in which smell or mold that permeates the laundry is removed; and a controller, if the refresh washing course is selected, controlling the detergent supply device to put in a smaller amount of detergent than an amount of detergent for the standard washing course, controlling the water supply device to supply a larger amount of water than an amount of water to be supplied in the standard washing course, and controlling the motor to perform the refresh washing course at a lower operating rate than an operating rate for the standard washing course.
The controller may supply an amount of detergent by setting an operating time of the detergent supply device to be shorter than an operating time of the standard washing course.
The controller may perform the refresh washing course by setting a motor operating rate in the washing operation and a motor operating rate in the rinsing operation to be lower than a motor operating rate in the standard washing course.
The controller may perform the refresh washing course by setting an on operating time of the motor to be shorter than a motor on operating time for the standard washing course.
The controller may control the water supply device to supply a larger amount of water to be supplied in the washing operation than an amount of water to be supplied in the standard washing course.
The controller may control the water supply device to supply water up to a reference water level regardless of a weight of the laundry when water is supplied in the washing operation.
The controller may perform the refresh washing course by setting a time required for the washing operation to be shorter than a time required for the standard washing course.
The controller may perform the refresh washing course by setting a time required for the rinsing operation to be shorter than a time required for the standard washing course.
The controller may perform the number of times being rinsed in the rinsing operation to be less than or equal to the number of times being rinsed in the standard washing course.
The controller may perform the refresh washing course by omitting intermediate dehydration after the washing operation has been completed and intermediate dehydration after the rinsing operation has been completed.
In the alternative, the controller may perform the refresh washing course by controlling an intermediate dehydration speed after the washing operation has been completed and an intermediate dehydration speed after the rinsing operation has been completed, to be lower than an intermediate dehydration speed in the standard washing course.
In accordance with still an aspect, a method of controlling a washing machine having a detergent supply device, the washing machine including a tub in which water is accommodated, a drum installed in the tub and accommodating laundry, a motor rotating the drum, a water supply device supplying water to the tub, and the detergent supply device supplying detergent to the tub, the method includes: putting a smaller amount of fabric conditioner than an amount of fabric conditioner for a standard washing course by operating the detergent supply device; supplying a larger amount of water than an amount of water supplied for the standard washing course by operating the water supply device; and performing refresh rinsing by operating the motor at a lower operating rate than an operating rate for the standard washing course.
These and/or other aspects will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
Reference will now be made in detail to the embodiments, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.
Referring to
A laundry port 11 through which laundry may be put into the drum 30, is disposed at a front side of the main body 10. The laundry port 11 is opened/closed by a door 12 installed at the front side of the main body 10.
The drum 30 includes a cylindrical part 31, a front panel 32 installed in front of the cylindrical part 31, and a rear panel 33 installed in rear of the cylindrical part 31. An opening 32a through which laundry is put in or taken out, is formed in the front panel 32, and a driving shaft 43 that transmits power of the motor 40, is connected to the rear panel 33.
A plurality of through holes 34 through which washing water flows, are formed in a circumference of the drum 30. A plurality of lifters 35 are installed at an inner circumferential surface of the drum 30 so that laundry may be lifted or fallen when the drum 30 is rotated.
The motor 40 includes a stator 41 fixed to a rear side of the tub 20, a rotator 42 that rotates while interlocking with the stator 41, and the driving shaft 43 having one end fixed to the center of the rotator 42 and the other end fixed to the center of the rear panel 33 of the drum 30 by perforating the tub 20.
Generally, the motor 40 is a universal motor including a field coil and an armature or a brushless direct (BLDC) motor including a permanent magnet and an electrical magnet. The motor 40 may be any type of motor 40 that may be applied to the drum 30.
The driving shaft 43 is installed between the drum 30 and the motor 40. One end of the driving shaft 43 is connected to the rear panel 33 of the drum 30, and the other end of the driving shaft 43 extends to an outer side of a rear wall of the tub 20. When the motor 40 drives the driving shaft 43, the drum 30 connected to the driving shaft 43 is rotated around the driving shaft 43.
A bearing housing 21 is installed at the rear wall of the tub 20 so as to rotatably support the driving shaft 43. The bearing housing 21 may be formed of an aluminum alloy and may be inserted into the rear wall of the tub 20 when the tub 20 is injection molded. Bearings 22 are installed between the bearing housing 21 and the driving shaft 43 in such a way that the driving shaft 43 may be smoothly rotated.
The tub 20 is supported by a damper 23. The damper 23 connects an inner bottom surface of the main body 10 and an outer side of the tub 20.
A water supply device 50 for supplying water to the tub 20 and a detergent supply device 70 that is connected to the water supply device 50 and causes water supplied via the water supply device 50 to be supplied to the tub 20 together with detergent are installed above the tub 20. A drainage device 60 is installed below the tub 20 so as to discharge water in the tub 20 toward an outer side of the main body 10.
The water supply device 50 includes a water supply pipe 51 that connects an external water supply source (not shown) and the detergent supply device 70 so as to supply water (washing water or rinsing water) into the tub 20, a water supply valve 52 that is installed in the middle of the water supply pipe 51 and controls the supply of water, and a connection pipe 53 that connects the tub 20 and the detergent supply device 70.
The drainage device 60 includes a drainage pipe 61 that guides water in the tub 20 to be discharged toward the outer side of the main body 10, and a drainage pump 62 that is installed at the drainage pipe 61 and causes water to be discharged through the drainage pipe 61.
The detergent supply device 70 is connected to the tub 20 via the connection pipe 53 connected to a lower part of the detergent supply device 70. Thus, water supplied via the water supply pipe 51 passes through the detergent supply device 70 and is supplied to the tub 20 via the connection pipe 53. In this configuration, water supplied to the tub 20 passes through the detergent supply device 70 so that detergent inside the detergent supply device 70 may be supplied to the tub 20 together with water.
In addition, the washing machine 1 in accordance with the embodiment includes a water level sensor 80 installed in the tub 20.
The water level sensor 80 detects a frequency that varies according to a water level, so as to detect the amount (level) of water in the tub 20.
Referring to
The detergent box housing 700 is fixedly mounted on the main body 10 of the washing machine 1, and the detergent box 710 slides into the detergent box housing 700 through an opening formed in front of the detergent box housing 700 and is mounted on the detergent supply device 70. Thus, detergent is put into the washing machine 1 in such a way that a user separates only the detergent box 710 from the detergent box housing 700, puts detergent in the detergent box 710 and then mounts the detergent box 710 on the detergent box housing 700 again.
The detergent box housing 700 includes a fixing part 702 for fixing the detergent box housing 700 to the main body 10 and a housing cover 703 that covers an upper side of the detergent box housing 700. A plurality of water supply ports 704 to which the water supply pipe 51 is connected, are disposed at an upper part of a rear end of the detergent box housing 700, and a connection port 705 to which the connection pipe 53 is connected, is disposed at a lower part of the detergent box housing 700.
A plurality of detergent storing parts 710a and 710b in which detergent is stored, are disposed in the detergent box 710. Liquid or powdered detergent, and a fabric softener may be put into the plurality of detergent storing parts 710a and 710b. In accordance with the drawings, the plurality of detergent storing parts 710a and 710b are classified into a main detergent storing part 710a in which liquid, main detergent is accommodated, and a sub detergent storing part 710b in which liquid, sub detergent, such as a conditioner or bleaching agent, is stored. Although not shown, the plurality of detergent storing parts 710a and 710b further include a powdered detergent storing part in which powdered detergent is stored, and a manual detergent supply part that enables the user himself/herself to supply the conditioner or bleaching agent.
A detergent box cover 711 is mounted on an upper part of the detergent box 710 so as to prevent detergent put in the detergent box 710 from overflowing. A plurality of detergent putting-in ports 711a and 711b through which detergent may be put into each of the detergent storing parts 710a and 710b, are disposed at the detergent box cover 711, and storing part covers 712a and 712b are disposed at the main detergent storing part 710a in which a large amount of liquid detergent is stored and the sub detergent storing part 710b, so as to prevent liquid detergent from overflowing.
The detergent supply device 70 further includes a detergent putting-in module 720 that causes liquid detergent stored in the detergent box 710 to be put into the detergent box housing 700 so that liquid detergent may be mixed with water within the detergent box housing 700 and may be supplied into the tub 20 together with water.
The detergent putting-in module 720 is installed to communicate with the detergent box 710 and is installed at an outer side of the detergent box 710 in such a way that no electrical connection structures exist in the detergent box 710. In the embodiment, the detergent putting-in module 720 is installed at a rear side of the detergent box 710.
Referring to
The input unit 100 inputs instructions for performing a washing operation, a rinsing operation, and a dehydration operation of the washing machine 1 by user's manipulation. The input unit 100 includes a key, a button, a switch, and a touchpad and includes all devices that generate input data by manipulation, such as a push, a touch, pressurization, and rotation.
Also, the input unit 100 includes a plurality of buttons (power, reserve, temperature of washing water, soak, wash, rinse, dehydrate, detergent type, and the like) that input user's instructions regarding an operation of the washing machine 1. The plurality of buttons includes a course selection button for selecting a washing course (a plurality of washing courses include a standard course, a wool course, and a delicate course, for example, a standard course selected by the user according to the type of laundry) according to the type of laundry put into the washing machine 1.
The course selection button disposed on the input unit 100 includes a refresh course button 101 for selecting a refresh washing course in which laundry that is hardly contaminated, i.e., clothes that are kept for a long time without being worn or laundry having a low degree of contamination due to a short wearing time, is washed.
When a large amount of clothes that are kept for a long time without being worn are washed at one time during the change of seasons, the refresh course button 101 is additionally provided to put a very small amount (about 10 g) of detergent quantified regardless of the weight of laundry and to change an algorithm for a washing operation and a rinsing operation according to the amount of detergent put-in.
The controller 102 is a microcomputer that controls an overall operation of the washing machine 1, such as washing, rinsing, and dehydration, according to operating information input from the input unit 100. The controller 102 sets a target washing water level and a target rinsing water level, a target revolutions per minute (rpm) and a motor operating rate (motor on-off time), washing and rinsing times, and a detergent putting-in amount (in detail, a detergent putting-in time) according to the weight (load amount) of laundry in the selected washing course.
Also, the controller 102 controls the detergent supply device 70 so as to automatically put detergent when the washing operation is performed.
In addition, the controller 102 controls the detergent supply device 70 so as to prevent overuse of detergent caused by excessive detergent putting-in, the occurrence of excessive bubbles, failure in dehydration, and degrading of rinsing efficiency by stopping automatically putting detergent when detergent is automatically put, i.e., when the user puts detergent manually without recognizing automatic detergent putting-in.
The controller 102 also controls the detergent supply device 70 so as to put a very small amount (about 10 g) of detergent uniformly quantified when the refresh washing course is performed.
That is, when the refresh washing course is selected, the controller 102 controls the detergent supply device 70 to perform the washing operation by putting the very small amount (about 10 g) of detergent quantified regardless the weight of laundry without putting the amount of detergent set according to the weight (load amount) of laundry.
The controller 102 also controls the water supply valve 52 to supply a relatively large amount of water than in the standard washing course when the refresh washing course is performed.
That is, when the refresh washing course is selected, the controller 102 controls the water supply device 50 to perform the washing operation by supplying a relatively large amount (a water level that corresponds to about ⅓ of the height of the tub 20) of water than at a target washing water level set according to the weight (load amount) of laundry. On the other hand, when the rinsing operation is performed, the controller 102 controls the water supply device 50 to prevent the use of excessive water by supplying water at a target rinsing water level set according to the weight (load amount) of laundry. Even in the rinsing operation, an algorithm may be changed to supply a relatively large amount of water than at the target rinsing water level set according to the weight (load amount) of laundry. This may be changed by a designer as needed.
The controller 102 controls the motor 40 to rotate the drum 30 at a low operating rate (motor on-off time) when the refresh washing course is performed.
That is, when the refresh washing course is selected, the controller 102 controls the motor 40 to perform the washing operation and the rinsing operation by driving the motor 40 at a lower operating rate (about 30 to 40% compared to the standard washing course) than an operating rate (motor on-off time) set according to the weight (load amount) of laundry.
In addition, when the refresh washing course is performed, the controller 102 omits an intermediate dehydration operation after the washing operation has been completed and controls the motor 40 by reducing an intermediate dehydration rpm (intermediate dehydration speed) after the rinsing operation has been completed.
That is, when the refresh washing course is selected, the controller 102 drives the motor 40 by reducing the intermediate dehydration rpm after the rinsing operation by a lower rpm (about 500 rpm) than the intermediate dehydration rpm (about 950 rpm) of the standard washing course.
Alternatively, when the refresh washing course is performed, the controller 102 controls the motor 40 by reducing the intermediate dehydration rpm (intermediate dehydration speed) after the washing operation has been completed and omits the intermediate dehydration operation after the rinsing operation has been completed.
That is, when the refresh washing course is selected, the controller 102 drives the motor 40 by reducing the intermediate dehydration rpm after the washing operation by a lower rpm (about 500 rpm) than the intermediate dehydration rpm (about 950 rpm) of the standard washing course.
Alternatively, when the refresh washing course is performed, the controller 102 omits all of the intermediate dehydration operation after the washing operation has been completed and the intermediate dehydration operation after the rinsing operation has been completed.
Alternatively, when the refresh washing course is performed, the controller 102 controls the motor 40 by reducing an intermediate dehydration rpm (intermediate dehydration speed) after the washing operation has been completed and an intermediate dehydration rpm (intermediate dehydration speed) after the rinsing operation has been completed.
That is, when the refresh washing course is selected, the controller 102 drives the motor 40 by reducing the intermediate dehydration rpm after the washing operation and the intermediate dehydration rpm after the rinsing operation by a lower rpm (about 500 rpm) than the intermediate dehydration rpm (about 950 rpm) of the standard washing course.
In addition, when the refresh washing course is performed, the controller 102 controls the washing operation and the rinsing operation so as to reduce the entire washing time by reducing the washing and rinsing times.
Setting information, such as control data used to control an operation of the washing machine 1, reference data used during control of the operation of the washing machine 1, operating data generated while the washing machine 1 performs a predetermined operation, and setting data input by the input unit 100 so that the washing machine 1 may perform the predetermined operation, usage information including the number of times at which the washing machine 1 performs a certain operation and model information of the washing machine 1, and malfunction information including a cause or position of malfunction when the washing machine 1 malfunctions may be stored in the memory 104.
The driving unit 106 drives the motor 40 relating to the operation of the washing machine 1, the water supply valve 52, the drainage pump 62, and the detergent supply device 70 in response to a driving control signal of the controller 102.
The display unit 108 displays an operating state of the washing machine 1 and a user's manipulation state in response to a display control signal of the controller 102.
Hereinafter, the operations and effects of a method of controlling the washing machine 1 having the detergent supply device of
When clothes that are kept for a long time without being worn or laundries that are hardly contaminated due to a short wearing time are washed, the user wants washing of a refresh concept having no purpose of removing contamination adsorbed into laundry but removing various smell (for example, humid smell, food smell, meat smell, and the like) or mold that permeates laundry (clothes). Thus, in the present disclosure, a washing course of the refresh concept that may satisfy the user's need will be described with reference to
First, the case where an intermediate dehydration operation is performed after both the washing operation and the rinsing operation have been completed, so as to perform refresh washing will be described with reference to
Referring to
Next, the controller 102 operates the water supply valve 52 and the detergent supply device 70 using the driving unit 106 so as to supply water (washing water) required in the refresh washing course.
When the water supply valve 52 operates, the water supply valve 52 is opened, and water (washing water) passes through the water supply pipe 51 and the detergent supply device 70 and is supplied to the tub 20 together with detergent (Operation 202).
In this case, the amount of detergent supplied to the tub 20 together with washing water may be only a very small amount (about 10 g) of detergent, because laundry that is hardly contaminated is washed.
Thus, the controller 102 counts time at which the detergent supply device 70 operates, determines whether a reference time (time at which a very small amount of detergent required in the refresh washing course is put, about 10 seconds) elapses, so as to put the very small amount of detergent, and operates the detergent supply device 70 so as to put detergent for the reference time (Operation 204).
If the reference time elapses, the controller 102 stops the detergent supply device 70 so as to stop putting detergent.
Subsequently, the controller 102 detects a water level at which water is supplied to the tub 20 using the water level sensor 80 and determines whether the water level at which water is supplied to the tub 20 is a reference water level (a water level determined according to the amount of washing set for the refresh washing course) (Operation 206), and continuously performs a water supply operation until the water level at which water is supplied to the tub 20 reaches the reference water level. The reference water level is a water level at which washing water is supplied up to about ⅓ of the height of the tub 20, as illustrated in
That is, the amount of water supplied in the refresh washing course may be greater than or equal to the amount of water supplied in the delicate course (or wool course).
When the supply of washing water is completed up to the reference water level, the controller 102 drives the motor 40 at a low operating rate (motor on-off time) so as to stir and rotate the drum 30, thereby performing the refresh washing operation (Operation 208).
Since the refresh washing operation is in a state in which the very small amount of detergent is input through the detergent supply device 70 so as to wash laundry that is hardly contaminated, an operating rate in the refresh washing course is relatively low compared to the case where detergent set according to the weight (load amount) of laundry is put in the standard washing course.
That is, since desired washing performance may be obtained without performing washing at the operating rate (motor on-off time) set according to the weight of laundry, the refresh washing operation is performed by setting the operating rate (motor on-off time) of the refresh washing course to about 30 to 40% compared to the standard washing course.
When refresh washing is completed for a set washing time (about 15 minutes), the controller 102 stops the drum 30 and discharges washing water in which detergent is contained (Operation 210), and performs intermediate dehydration at a low rpm (about 500 rpm or less) at which damage of laundry does not occur (Operation 212).
In this case, the washing time (about 15 minutes) in the refresh washing course is relatively shorter than a washing time in the standard washing course. The washing time in the standard washing course is at least 30 minutes or more when the weight of laundry is assumed to be 10 kg; however, the washing time in the refresh washing course is within maximum 15 minutes regardless of the weight of laundry. When the user selects the refresh washing course so as to wash a large amount of clothes at one time during the change of seasons, the washing time in the refresh washing course is much shorter than the washing time in the standard washing course. This is because, the very small amount of detergent is put so as to perform refresh washing.
Consequently, in the refresh washing operation, a relatively low operating rate of 30 to 40% (motor on-off time) compared to the operating rate for the standard washing course, intermediate dehydration at the relatively low rpm of 500 compared to 950 rpm for the standard washing course, and a washing profile in which various smell or mold that permeates laundry may be removed for a short washing time (about 3 minutes) and damage of laundry may be minimized, are implemented. The operating rate in the refresh washing operation is low like in the delicate or wool course. In the refresh washing operation, laundry is washed at the low operating rate in a state in which laundry is fully soaked, like in the delicate or wool course.
Subsequently, the controller 102 operates the water supply valve 52 so as to supply water (rinsing water) required for refresh rinsing, thereby performing a refresh rinsing operation.
When the water supply valve 52 operates, the water supply valve 52 is opened, water (rinsing water) passes through the water supply pipe 51 and is supplied to the tub 20 (Operation 214).
Thus, the controller 102 detects the water level at which water is supplied to the tub 20, using the water level sensor 80, determines whether the detected water level is a target rinsing water level (water level determined according to a set amount of rinsing), and continuously performs a water supply operation until the water level at which water is supplied to the tub 20 reaches the target rinsing water level.
In the refresh rinsing operation, supplying water at the target rinsing water level set according to the weight (load amount) of laundry is to prevent the use of excessive water, because desired rinsing performance may be sufficiently obtained even when rinsing is performed at the set target rinsing water level. Of course, the designer may change an algorithm so as to supply a relatively large amount of water compared to the set target rinsing water level even in the rinsing operation as needed.
In other words, the rinsing water level at which water is supplied so as to perform the refresh rinsing operation may be set to be less than or equal to a reference water level at which water is supplied so as to perform the refresh washing operation. This is because desired washing performance is obtained through the refresh washing operation. Thus, in the refresh rinsing operation, even when the amount of supplied water is about ½ or less than the amount of water supplied in the refresh washing operation, desired rinsing performance may be sufficiently obtained.
When the supply of rinsing water is completed up to the target rinsing water level, the controller 102 drives the motor 40 at the low operating rate (motor on-off time) so as to stir and rotate the drum 30, thereby performing the refresh rinsing operation (Operation 216).
Since the refresh rinsing operation is in a state in which a very small amount of detergent is put through the detergent supply device 70 so as to wash laundry that is hardly contaminated, desired rinsing performance may be sufficiently obtained even when rinsing is not performed at the operating rate (motor on-off time) set according to the weight of laundry. Thus, the refresh rinsing operation is performed by setting the operating rate (motor on-off time) for the refresh washing course to about 30 to 40% compared to the standard washing course.
When refresh rinsing is completed for a set rinsing time (about 3 minutes), the controller 102 stops the drum 30 and discharges rinsing water (Operation 218). Refresh rinsing is performed at a defined number of times, and the number of times being rinsed for the refresh washing course is set to be less than or equal to the number of times (about two times) being rinsed for the standard washing course.
This is to prevent the use of excessive water considering that desired rinsing performance may be sufficiently obtained even when rinsing is performed at the smaller number of times than the number of times (about two times) being rinsed for the standard washing course. Of course, the designer may change the number of times being rinsed as needed.
Subsequently, the controller 102 determines whether last rinsing is completed (Operation 220), and if it is determined that last rinsing is not completed, intermediate dehydration is performed at the low rpm (about 500 rpm or less) at which damage of laundry does not occur (Operation 222), and the first control algorithm illustrated in
Consequently, in the refresh rinsing operation, the relatively low operating rate (motor on-off time) of 30 to 40% compared to the operating rate for the standard washing course, intermediate dehydration at the relatively low rpm of 500 compared to 950 rpm for the standard washing course, and a rinsing profile in which various smell or mold that permeates laundry may be removed for a short rinsing time (about 3 minutes) and damage of laundry may be minimized, are implemented.
As a result of determination in Operation 220, if it is determined that last rinsing is completed, the controller 102 performs a dehydration operation at a set final dehydration rpm (about 1000 rpm or less) (Operation 224).
Hereinafter, the case where intermediate dehydration is performed only after the washing operation has been completed and intermediate dehydration is not performed after the rinsing operation has been completed, so as to perform refresh washing, will be described with reference to
Referring to
Next, the controller 102 operates the water supply valve 52 and the detergent supply device 70 using the driving unit 106 so as to supply water (washing water) required for the refresh washing course.
When the water supply valve 52 operates, the water supply valve 52 is opened, and water (washing water) passes through the water supply pipe 51 and the detergent supply device 70 and is supplied to the tub 20 together with detergent (Operation 302).
In this case, the amount of detergent supplied to the tub 20 together with washing water may be a very small amount (about 10 g) of detergent, because laundry that is hardly contaminated is washed.
Thus, the controller 102 operates the detergent supply device 70 for a reference time (time at which a very small amount of detergent required for the refresh washing course is put, about 10 seconds) so as to put the very small amount of detergent (Operation 304).
The controller 102 detects the water level at which water is supplied to the tub 20 using the water level sensor 80 and determines whether the detected water level is a reference water level (water level determined according to the amount of washing set for the refresh washing course) (Operation 306), and continuously performs a water supply operation until the water level at which water is supplied to the tub 20 reaches the reference water level.
If it is determined that the supply of washing water is completed up to the reference water level, the controller 102 drives the motor 40 at a low operating rate (motor on-off time) so as to stir and rotate the drum 30, thereby performing the refresh washing operation (Operation 308).
When refresh washing is completed for a set washing time (about 15 minutes), the controller 102 stops the drum 30 and discharges washing water in which detergent is contained (Operation 310), and performs intermediate dehydration at a low rpm (about 500 rpm or less) at which damage of laundry does not occur (Operation 312).
Consequently, in the refresh washing operation, a relatively low operating rate (motor on-off time) of 30 to 40% compared to the operating rate for the standard washing course, intermediate dehydration at a relatively low rpm of 500 compared to 950 rpm for the standard washing course, and a washing profile in which various smell or mold that permeates laundry may be removed for a short washing time (about 3 minutes) and damage of laundry may be minimized, are implemented.
Subsequently, the controller 102 operates the water supply valve 52 so as to supply water (rinsing water) required for refresh rinsing, thereby performing the refresh rinsing operation.
When the water supply valve 52 operates, the water supply valve 52 is opened, and water (rinsing water) passes through the water supply pipe 51 and is supplied to the tub 20 (Operation 314).
Thus, the controller 102 detects a water level at which water is supplied to the tub 20, using the water level sensor 80, determines whether the detected water level is a target rinsing water level (water level determined according to a set amount of rinsing), and continuously performs a water supply operation until the water level at which water is supplied to the tub 20 reaches the target rinsing water level.
If the supply of rinsing water is completed up to the target rinsing water level, the controller 102 drives the motor 40 at a low operating rate (motor on-off time) so as to stir and rotate the drum 30, thereby performing the refresh rinsing operation (Operation 316).
If refresh rinsing is completed for a set rinsing time (about 3 minutes), the controller 102 stops the drum 30 and discharges rinsing water (Operation 318). The refresh rinsing operation is performed at a defined number of times, and the number of times being rinsed for the refresh washing course is set to be less than or equal to the number of times (about two times) being rinsed for the standard washing course.
This is to prevent the use of excessive water considering that desired rinsing performance may be sufficiently obtained even when rinsing is performed at a smaller number of times than the number of times (about two times) being rinsed for the standard washing course. Of course, the designer may change the number of times being rinsed as needed.
Next, the controller 102 determines whether last rinsing is completed (Operation 320), and if it is determined that last rinsing is not completed, intermediate dehydration is not performed, and the second control algorithm illustrated in
Consequently, in the refresh rinsing operation, a relatively low operating rate (motor on-off time) of 30 to 40% compared to the operating rate for the standard washing course, and a rinsing profile in which various smell or mold that permeates laundry may be removed for a short rinsing time (about 3 minutes) and damage of laundry may be minimized, are implemented.
As a result of determination in Operation 320, if it is determined that last rinsing is completed, the controller 102 performs a dehydration operation at a set final dehydration rpm (about 1000 rpm or less) (Operation 322). The intermediate dehydration step is omitted between the refresh rinse operation and the final dehydration operation
Hereinafter, the case where intermediate dehydration is not performed after both the washing operation and the rinsing operation have been completed, so as to perform refresh washing, will be described with reference to
Referring to
Next, the controller 102 operates the water supply valve 52 and the detergent supply device 70 using the driving unit 106 so as to supply water (washing water) required for the refresh washing course.
When the water supply valve 52 operates, the water supply valve 52 is opened, and water (washing water) passes through the water supply pipe 51 and the detergent supply device 70 and is supplied to the tub 20 together with detergent (Operation 402).
In this case, the amount of detergent supplied to the tub 20 together with washing water may be a very small amount (about 10 g) of detergent, because laundry that is hardly contaminated is washed.
Thus, the controller 102 operates the detergent supply device 70 for a reference time (time at which a very small amount of detergent required for a refresh washing course is put, about 10 seconds) so as to put the very small amount of detergent (Operation 404).
The controller 102 detects a water level at which water is supplied to the tub 20 using the water level sensor 80 and determines whether the detected water level is a reference water level (water level determined according to the amount of washing set for the refresh washing course) (Operation 406), and continuously performs a water supply operation until the water level at which water is supplied to the tub 20 reaches the reference water level.
If it is determined that the supply of washing water is completed up to the reference water level, the controller 102 drives the motor 40 at a low operating rate (motor on-off time) so as to stir and rotate the drum 30, thereby performing the refresh washing operation (Operation 408).
When refresh washing is completed for a set washing time (about 15 minutes), the controller 102 stops the drum 30 and discharges washing water in which detergent is contained (Operation 410), and does not perform intermediate dehydration.
Consequently, in the refresh washing operation, a relatively low operating rate (motor on-off time) of 30 to 40% compared to the operating rate for the standard washing course, and a washing profile in which various smell and mold that permeates laundry may be removed for a short washing time (about 3 minutes) and damage of laundry may be minimized, are implemented. The intermediate dehydration step is omitted between the refresh washing operation and the refresh rinse operation.
Subsequently, the controller 102 operates the water supply valve 52 so as to supply water (rinsing water) required for refresh rinsing, thereby performing the refresh rinsing operation.
When the water supply valve 52 operates, the water supply valve 52 is opened, and water (rinsing water) passes through the water supply pipe 51 and is supplied to the tub 20 (Operation 412).
Thus, the controller 102 detects a water level at which water is supplied to the tub 20, using the water level sensor 80, determines whether the detected water level is a target rinsing water level (water level determined according to a set amount of rinsing), and continuously performs a water supply operation until the water level at which water is supplied to the tub 20 reaches the target rinsing water level.
If the supply of rinsing water is completed up to the target rinsing water level, the controller 102 drives the motor 40 at a low operating rate (motor on-off time) so as to stir and rotate the drum 30, thereby performing the refresh rinsing operation (Operation 414).
If refresh rinsing is completed for a set rinsing time (about 3 minutes), the controller 102 stops the drum 30 and discharges rinsing water (Operation 416), and determines whether last rinsing is completed (Operation 418).
As a result of determination in Operation 418, if it is determined that last rinsing is not completed, intermediate dehydration is not performed, and the control algorithm illustrated in
Consequently, in the refresh rinsing operation, a relatively low operating rate (motor on-off time) of 30 to 40% compared to the operating rate for the standard washing course, and a rinsing profile in which various smell or mold that permeates laundry may be removed for a short rinsing time (about 3 minutes) and damage of laundry may be minimized, are implemented. The intermediate dehydration step is omitted between the refresh rinse operation and the final dehydration operation
As a result of determination in Operation 418, if it is determined that last rinsing is completed, the controller 102 performs a dehydration operation at a set final dehydration rpm (about 1000 rpm or less) (Operation 420).
Hereinafter, the case where intermediate dehydration is not performed after the washing operation has been completed but intermediate dehydration is performed only after the rinsing operation has been completed, so as to perform refresh washing will be described with reference to
Referring to
Next, the controller 102 operates the water supply valve 52 and the detergent supply device 70 using the driving unit 106 so as to supply water (washing water) required for the refresh washing course.
When the water supply valve 52 operates, the water supply valve 52 is opened, and water (washing water) passes through the water supply pipe 51 and the detergent supply device 70 and is supplied to the tub 20 together with detergent (Operation 502).
In this case, the amount of detergent supplied to the tub 20 together with washing water may be a very small amount (about 10 g) of detergent, because laundry that is hardly contaminated is washed.
Thus, the controller 102 operates the detergent supply device 70 for a reference time (time at which a very small amount of detergent required for a refresh washing course is put, about 10 seconds) so as to put the very small amount of detergent (Operation 504).
The controller 102 detects a water level at which water is supplied to the tub 20 using the water level sensor 80 and determines whether the detected water level is a reference water level (water level determined according to the amount of washing set for the refresh washing course) (Operation 506), and continuously performs a water supply operation until the water level at which water is supplied to the tub 20 reaches the reference water level.
If it is determined that the supply of washing water is completed up to the reference water level, the controller 102 drives the motor 40 at a low operating rate (motor on-off time) so as to stir and rotate the drum 30, thereby performing the refresh washing operation (Operation 508).
When refresh washing is completed for a set washing time (about 15 minutes), the controller 102 stops the drum 30 and discharges washing water in which detergent is contained (Operation 510), and does not perform intermediate dehydration.
Consequently, in the refresh washing operation, a relatively low operating rate (motor on-off time) of 30 to 40% compared to the operating rate for the standard washing course, and a washing profile in which various smell and mold that permeates laundry may be removed for a short washing time (about 3 minutes) and damage of laundry may be minimized, are implemented. The intermediate dehydration step is omitted between the refresh washing operation and the refresh rinse operation
Subsequently, the controller 102 operates the water supply valve 52 so as to supply water (rinsing water) required for refresh rinsing, thereby performing the refresh rinsing operation.
When the water supply valve 52 operates, the water supply valve 52 is opened, and water (rinsing water) passes through the water supply pipe 51 and is supplied to the tub 20 (Operation 512).
Thus, the controller 102 detects a water level at which water is supplied to the tub 20, using the water level sensor 80, determines whether the detected water level is a target rinsing water level (water level determined according to a set amount of rinsing), and continuously performs a water supply operation until the water level at which water is supplied to the tub 20 reaches the target rinsing water level.
If the supply of rinsing water is completed up to the target rinsing water level, the controller 102 drives the motor 40 at a low operating rate (motor on-off time) so as to stir and rotate the drum 30, thereby performing the refresh rinsing operation (Operation 514).
If refresh rinsing is completed for a set rinsing time (about 3 minutes), the controller 102 stops the drum 30 and discharges rinsing water (Operation 516), and determines whether last rinsing is completed (Operation 518).
As a result of determination in Operation 518, if it is determined that last rinsing is not completed, intermediate dehydration is performed at a low rpm (about 500 rpm or less) at which damage of laundry does not occurs (Operation 520), and the fourth control algorithm illustrated in
Also, intermediate dehydration may not be performed after washing has been completed in the refresh washing course, because the very small amount of detergent is put so as to perform refresh washing, as mentioned above.
Consequently, in the refresh rinsing operation, a relatively low operating rate (motor on-off time) of 30 to 40% compared to the operating rate for the standard washing course, intermediate dehydration at a relatively low rpm of 500 compared to 950 rpm for the standard washing course, and a rinsing profile in which various smell or mold that permeates laundry may be removed for a short rinsing time (about 3 minutes) and damage of laundry may be minimized, are implemented.
As a result of determination in Operation 518, if it is determined that last rinsing is completed, the controller 102 performs a dehydration operation at a set final dehydration rpm (about 1000 rpm or less) (Operation 522).
In the algorithms for the refresh washing course illustrated in
Next, the case where refresh last rinsing is performed, will be described with reference to
Referring to
Thus, the controller 102 determines whether last rinsing is performed in a refresh course (Operation 602).
As a result of determination in Operation 602, if it is determined that last rinsing is performed, the controller 102 operates the water supply valve 52 and the detergent supply device 70 using the driving unit 106 so as to supply water (rinsing water) required for refresh rinsing.
When the water supply valve 52 operates, the water supply valve 52 is opened, and water (rinsing water) passes through the water supply pipe 51 and the detergent supply device 70 and is supplied to the tub 20 together with a fabric conditioner (Operation 604).
In this case, the amount of the fabric conditioner supplied to the tub 20 together with rinsing water may be a very small amount (about 10 g), because laundry that is hardly contaminated is rinsed.
Thus, the controller 102 counts time at which the detergent supply device 70 operates, determines whether a reference time (time at which a very small amount of fabric conditioner required for refresh rinsing is put, about 10 seconds) elapses, so as to put the very small amount of fabric conditioner, and operates the detergent supply device 70 so as to put the fabric conditioner for the reference time (Operation 606).
If the reference time elapses, the controller 102 stops the detergent supply device 70 so as to stop putting the fabric conditioner.
Subsequently, the controller 102 detects a water level at which water is supplied to the tub 20 using the water level sensor 80 and determines whether the detected water level is a reference water level (water level determined according to the amount of rinsing set for refresh rinsing) (Operation 608), and continuously performs a water supply operation until the water level at which water is supplied to the tub 20 reaches the reference water level. The reference water level is a water level at which rinsing water is supplied up to about ⅓ of the height of the tub 20, as illustrated in
If it is determined that the supply of rinsing water is completed up to the reference water level, the controller 102 stops the water supply valve 52 so as to stop performing the rinsing water supply operation (Operation 610).
Then, the controller 102 drives the motor 40 at a low operating rate (motor on-off time) so as to stir and rotate the drum 30, thereby performing the refresh last rinsing operation (Operation 612).
The refresh last rinsing operation is in a state in which the very small amount of fabric conditioner is put using the detergent supply device 70 so as to do the laundry that is hardly contaminated. Thus, an operating rate for the refresh washing course is relatively low compared to the case where detergent set according to the weight (load amount) of laundry is put in the standard washing course.
That is, since desired rinsing performance may be obtained without performing rinsing at the operating rate (motor on-off time) set according to the weight of laundry, the refresh last rinsing operation is performed by setting the operating rate (motor on-off time) of the refresh washing course to about 30 to 40% compared to the standard washing course.
When refresh last rinsing is completed for a set rinsing time (about 3 minutes), the controller 102 stops the drum 30 and discharges rinsing water in which the fabric conditioner is contained (Operation 614), and performs a dehydration at a set final rpm (about 1000 rpm or less) (Operation 616).
A method of performing refresh washing or rinsing, whereby a very small amount of detergent or fabric conditioner is put and various smell or mold that permeates laundry may be removed, using a drum washing machine having the detergent supply device 70 has been described. However, embodiments are not limited thereto, and a full automatic washing machine 1001 having a detergent supply device 1041, as illustrated in
Referring to
The washing container 1012 has an opened, cylindrical upper part, and a plurality of dehydration holes 1012a are formed in sides of the washing container 1012. A balancer 1012b may be mounted on the upper part of the washing container 1012 so that the washing container 1012 may be stably rotated during high-speed rotation.
A washing motor 1014 that generates a driving force to rotate the washing container 1012 and the pulsator 1013, and a power switching device 1015 that simultaneously or selectively transmits the driving force generated by the washing motor 1014 to the washing container 1012 and the pulsator 1013, are installed outside a lower side of the tub 1011.
A hollow type dehydration shaft 1016 may be coupled to the washing container 1012, and a washing shaft 1017 installed at a hollow part of the dehydration shaft 1016 may be coupled to the pulsator 1013 through a washing shaft coupling part 1018.
The washing motor 1014 is a direct drive (DD) type of motor having a variable speed function. The washing motor 1014 may transmit the driving force to the washing container 1012 and the pulsator 1013 simultaneously or selectively according to an ascending/descending operation of the power switching device 1015.
Also, the washing motor 1014 may be a universal motor including a field coil and an armature or a brushless direct motor (BLDC) motor including a permanent magnet and an electrical magnet. The washing motor 1014 may also be any type of motor that may be applied to the washing machine 1001. In addition, the washing motor 1014 may be configured as a belt type.
The power switching device 1015 may include an actuator 1015a that generates a driving force for switching power, a load part 1015b that makes a straight motion according to an operation of the actuator 1015a, and a clutch part 1015c that is connected to the load part 1015b and is rotated according to an operation of the load part 1015b.
A water level sensor 1019 that detects a frequency that varies according to a water level so as to detect the amount (level) of water in the tub 1011, is installed inside the lower side of the tub 1011.
A drainage hole 1020 is formed in the bottom of the tub 1011 so as to discharge water in the tub 1011 to the outside, and a first drainage pipe 1021 is connected to the drainage hole 1020. A drainage motor 1022 is installed at the first drainage pipe 1021 so as to regulate drainage, and a second drainage pipe 1023 is connected to an outlet of the drainage motor 1022 so as to discharge water to the outside.
A door 1025 that is opened/closed so as to put or take out laundry into or from the washing container 1012 is installed at an upper side of the cabinet 1010, and a top cover 1026 is detached or mounted from or on the cabinet 1010 depending on whether the door 1025 is opened or closed.
A laundry port 1027 is formed on the top cover 1026 so as to put or take out laundry into or from the washing container 1012. The laundry port 1027 may be opened/closed by the door 1025.
Also, a water supply pipe 1040 is installed at an upper part of the cabinet 1010 so as to supply water to the tub 1011. One side of the water supply pipe 1040 is connected to an external water supply source, and the other side thereof is connected to a detergent supply device 1041. Water supplied through the water supply pipe 1040 passes through the detergent supply device 1041 and is supplied into the tub 1011 together with detergent. A water supply valve 1042 may be installed at the water supply pipe 1040 so as to control the supply of water.
The tub 1011 may be supported by a suspension device 1043 on the cabinet 1010.
As described above, in a washing machine having a detergent supply device and a method of controlling the same in accordance with the one or more of the above embodiments, when clothes that are kept for a long time without being worn or laundries that are hardly contaminated due to a short wearing time are washed, a refresh washing course in which various smell or mold that permeates laundry can be removed using a very small amount of detergent, is performed. Thus, overuse of detergent caused by an excessive use of detergent can be prevented, and since the necessity for rinsing is low due to the use of the very small amount of detergent, an intermediate dehydration operation may be omitted, or an intermediate dehydration revolutions per minute (rpm) may be reduced so that washing and rinsing operations do not need to be excessively performed and thus damage of laundry is reduced to increase user's satisfaction of washing.
Although a few embodiments have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2013-0092213 | Aug 2013 | KR | national |
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| 19855503 | Jun 2000 | DE |
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| Number | Date | Country | |
|---|---|---|---|
| 20150033479 A1 | Feb 2015 | US |
