Information
-
Patent Grant
-
6463766
-
Patent Number
6,463,766
-
Date Filed
Monday, January 29, 200123 years ago
-
Date Issued
Tuesday, October 15, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 068 1218
- 068 17 R
- 068 207
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International Classifications
-
Abstract
A washing machine includes a wash tub, a water-supply mechanism for supplying water into the wash tub, and a disposition section in which a solid antimicrobial agent containing an organic compound having a nitrogen-halogen atomic combination is disposed. The disposition section is provided in the water-supply mechanism. The antimicrobial agent is brought into contact with water thereby to release hypohalogenous acid into the water.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates a washing machine provided with means for preventing propagation of microorganism such as fungi and bacteria so that laundry can sanitarily be washed.
2. Description of the Prior Art
Household washing machines have conventionally been constructed so that a suitable amount of detergent and a predetermined amount of water from a service water line are supplied into a wash tub containing laundry to be washed, and agitation is subsequently caused in the wash tub in order that the laundry may be cleaned. A calcium component contained in the service water acts upon a surface active agent contained in the detergent such that an insoluble metal soap is produced. Parts of the metal soap adhere to the wash tub. Production of the metal soap is conspicuous when soap powder comprising a higher fatty acid sodium is used as the washing detergent.
An automatic washing machine usually has a double tub structure, namely, comprises an outer water-receiving tub and an inner wash tub provided in the water-receiving tub and also serving as a spinning tub for dehydration. In this type of washing machine, the laundry is not brought into contact with an outer circumferential face of the wash tub and an inner circumferential face of the water-receiving tub although washing liquid is caused to flow through a space defined therebetween. accordingly, the metal soap adheres to the outer circumferential face of the wash tub and the inner circumferential face of the water-receiving tub to be piled up.
When the metal soap is piled up on the outer circumferential face of the wash tub etc., as described above, flocks or stains separated from the laundry easily adhere to the piled metal soap, whereupon a complex of the metal soap, flocks, stains, etc., is produced in the wash tub. When adhering to the complex, spores of fungi (mold) grow up into sporophytes which produce spores causing stains. The spores further produce an offensive smell due to metabolite. Additionally, the complex with mold adherent thereto comes off from the wash tub thereby to adhere to the laundry.
The water-receiving tub and the wash tub cannot usually be disassembled for cleaning by an ordinary user. Further, since reinforcing ribs are provided on the wash and water-receiving tubs for reinforcement, surfaces of these tubs are rugged. Accordingly, the metal soap is easily piled up on these tubs.
On the other hand, spores of a number of fungi contained in a human body and in an open air are adherent to the laundry (clothes). The spores remain in the wash tub after the laundry has been washed out. This results in an increased time for drying the laundry. Further, when the laundry is left wet for a long time, the spores adherent to the laundry grow up such that the laundry is tinged with yellow or smells offensive.
Water used for the bathing purpose is sometimes re-used for the clothes washing purpose in Japan. Recent automatic washing machines are provided with a washing course in which water remaining in a bathtub is supplied into the washing machine so as to be used for washing for the purpose of water saving. However, since the remaining water is considered to contain a number of fungi, the laundry is tinged with yellow or smells offensive more easily in the case where the remaining water is used for washing than in the case where the water from the service water line is used for washing.
SUMMARY OF THE INVENTION
Therefore, an object of the present invention is to provide a washing machine in which propagation of fungi can be prevented in the wash tub and the laundry can be prevented from being tinged with yellow or smelling offensive such that the laundry can sanitarily be washed.
The present invention provides a washing machine comprising a wash tub, a water-supply mechanism for supplying water into the wash tub, and a disposition section in which a solid antimicrobial agent containing an organic compound having a nitrogen-halogen atomic combination is disposed, the disposition section being provided in the water-supply mechanism, the antimicrobial agent being brought into contact with water thereby to release hypohalogenous acid into the water.
The fungi adherent to the wash tub and/or the laundry can be prevented from propagation since the water containing hypohalogenous acid is supplied into the wash tub in the aforesaid washing machine. Consequently, the laundry can sanitarily be washed.
In a first preferred form, the organic compound comprises any one or a mixture of a brominated hydantoine compound, a chlorinated hydantoine compound, and an iodinated hydantoine compound. Further, the organic compound preferably comprises a brominated isocyanuric compound.
In a second preferred form, the water-supply mechanism includes a water-supply path for supplying the water from a water source to the wash tub, and the disposition section is provided in the midst of the water-supply path. In this construction, the washing machine further comprises a filter provided downstream with respect to a portion of the water-supply path on which the disposition section is provided. When the antimicrobial agent is collapsed and part of the agent flows with water into the wash tub thereby to adhere to laundry, there is a possibility that the laundry may be decolorized. The aforesaid construction, however, can prevent the antimicrobial agent from flowing into the wash tub.
In a third preferred form, the water-supply mechanism includes a water-supply path for supplying the water from a water source to the wash tub, and the water-supply path includes a antimicrobial water supply path provided with the disposition section and an normal water supply path provided with no disposition section. The antimicrobial water supply path or the normal water supply path can be selected according to a degree of soil in the laundry, for example. In this case, the washing machine preferably comprises a control device selectively executing an antimicrobial water supply mode in which water having passed through the antimicrobial water path is supplied into the wash tub in a wash or rinse step and a normal water supply mode in which water having passed through the normal water path in the wash or rinse step. The control device preferably carries out the wash step or rinse step under the antimicrobial water supply mode for a longer time than under the normal water supply mode. In this arrangement, water containing hypohalogenous acid is supplied through the antimicrobial water path into the wash tub in the antimicrobial water supply mode so that the wash or rinse step is carried out. Since the wash or rinse step is performed for a longer period of time than under the normal water supply mode, the hypohalogenous acid can sufficiently accomplish the antimicrobial function.
In a fourth preferred form, the control device supplies into the wash tub the water having passed through the normal water supply path and thereafter supplies into the wash tub the water having passed through the antimicrobial water supply path under the antimicrobial water supply mode. Consequently, water containing high concentration of hypohalogenous acid can be diluted via the antimicrobial water supply path.
In a fifth preferred form, the washing machine further comprises a measuring element measuring a number of times of a antimicrobial water supply operation in which the water is supplied through the antimicrobial water supply path into the wash tub and an informing element informing that the number of times of the antimicrobial water supply operation measured by the measuring element has reached a limit number of times. Alternatively, the washing machine may further comprise a timing element measuring a time of an executed antimicrobial water supply operation in which the water is supplied through the antimicrobial water supply path into the wash tub and an informing element informing that the time measured by the timing element has reached a limit time. When the number of times or the time, of period of contact of the antimicrobial agent with water reaches a predetermined limit value, an organic compound contained in the antimicrobial agent is consumed such that hypohalogenous acid is not released. Accordingly, the antimicrobial agent needs to be supplemented or replaced by a new one. The aforesaid arrangement can reliably inform the user of a time for supplement or redisposition of the antimicrobial agent.
In a sixth preferred form, the water-supply mechanism includes a bathwater supply path provided for supplying bathwater into the wash tub and the disposition section is provided in a midst of the bath water supply path. Generally speaking, the bathwater contains a larger number of fungi than normal service water. The aforesaid construction, however, can limit propagation of fungi in the bathwater.
In a seventh preferred form, the antimicrobial agent has a predetermined dissolving speed when a water is at 25° C., the dissolving speed being set so that an effective concentration of chloride contained in the water after contact with the antimicrobial agent is increased in a range of 0.1 ppm and 10 ppm relative to an effective concentration of chloride contained in the water before the contact with the antimicrobial agent. It is known that the antimicrobial effect is conspicuous when the concentration of chloride contained in wash liquid is at or above 0.5 ppm. Further, the concentration of chloride contained in service water is generally at or above 0.4 ppm. On the other hand, chloride produces strong smell when the concentration thereof is excessively high. The strong smell renders the user unpleasant. In the aforesaid arrangement, however, the concentration of chloride can be adjusted so that sufficient effect can be achieved without production of strong smell.
In an eighth preferred form, the water-supply mechanism includes a water-supply path for supplying the water from a water source to the wash tub, the water-supply path is provided with a water reservoir, and the disposition section is provided in the water reservoir. When water is reserved in the water reservoir, the antimicrobial agent in the reserved water releases hypohalogenous acid. Thus, the concentration of hypohalogenous acid contained in the water supplied into the wash tub can be adjusted by adjustment of a time for which the water is reserved in the water reservoir.
In a ninth preferred form, the washing machine further comprises a cassette case allowing water to pass therethrough and detachably attached to the disposition section. In this construction, the antimicrobial agent is accommodated in the cassette case. Consequently, the antimicrobial agent can be treated without direct touch therewith by hand.
In a tenth preferred form, the water-supply mechanism includes a bathwater supply path provided for supplying bathwater into the wash tub and a tap water supply path provided for supplying tap water into the wash tub. In this construction, the washing machine further comprises a control device selectively executing a bathwater supply operation in which water having passed through the bathwater supply path is supplied into the wash tub and a tap water supply operation in which water having passed through the tap water supply path. In this case, a concentration of hypohalogenous acid contained in the water in the wash water during the bathwater supply operation is set to be higher than a concentration of hypohalogenous acid contained in the water in the wash tub during the tap water supply operation.
In an eleventh preferred form, the antimicrobial agent contains a rust-proofing component for a material of iron system. The iron material can be prevented from being rusted by a strong acidifying force of the hypohalogenous acid released from the antimicrobial agent.
BRIEF DESCRIPTION OF THE DRAWINGS
Other objects, features and advantages of the present invention will become clear upon reviewing the following description of preferred embodiments, made with reference to the accompanying drawings, in which:
FIG. 1
is a longitudinal section of a water-supply mechanism of a washing machine of a first embodiment in accordance with the present invention;
FIG. 2
is a longitudinally sectional side view of the washing machine;
FIG. 3
is a perspective view of the washing machine;
FIG. 4
is a longitudinally sectional side view of a accommodation chamber of a water-supply case;
FIG. 5
is a schematic block diagram showing an electrical arrangement of the washing machine;
FIG. 6
shows hydrolysis of 1,3-dichloro-5,5-dimethyl-hydantoine;
FIG. 7
is a graph showing changes in the number of fungi in the wash liquid under a first rinse step;
FIG. 8
is a graph showing changes in the concentration of chloride in the wash liquid as the service life of the antimicrobial agent;
FIG. 9
shows the relationship between the concentration of hypochlorous acid and the antimicrobial effect;
FIG. 10
is a flowchart showing processing for turning on a lamp indicating supplement of antimicrobial agent in the washing machine of a second embodiment in accordance with the invention;
FIG. 11
is a flowchart showing processing for turning on a lamp indicating supplement of antimicrobial agent in the washing machine of a third embodiment in accordance with the invention;
FIG. 12
is a view similar to
FIG. 2
, showing the washing machine of a fourth embodiment in accordance with the invention;
FIG. 13
is a longitudinal section of the water-supply mechanism;
FIG. 14
is a perspective view of an antimicrobial stick;
FIG. 15
shows hydrolysis of trichloroisocyanuric acid;
FIG. 16
is an exploded perspective view of an antimicrobial water producing device employed in the washing machine of a fifth embodiment in accordance with the invention;
FIG. 17
is a longitudinal section of a water-supply vessel in which a cassette case is enclosed;
FIG. 18
is a view similar to
FIG. 3
, showing the washing machine of a sixth embodiment in accordance with the washing machine; and
FIG. 19
is a longitudinal section of the water-supply mechanism.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Several embodiments of the present invention will be described with reference to the accompanying drawings.
FIGS. 1
to
9
illustrate a first embodiment. Referring first to
FIG. 2
, a washing machine of the first embodiment is shown. The washing machine comprises a body
1
including an outer cabinet
2
formed into the shape of a generally rectangular box and a top cover
3
mounted on the top of the outer cabinet
2
. The top cover
3
is formed into the shape of a generally thin hollow box. A water-receiving tub
4
is supported on elastic suspension mechanisms
5
in the outer cabinet
2
. A wash tub
6
serving as a dehydration tub is rotatably mounted in the water-receiving tub
4
.
The wash tub
6
has a circumferential wall formed with a number of dehydration holes
6
a
. A balancing ring
7
filled with a liquid, for example, is mounted on an upper end of the wash tub
6
. An agitator
8
is rotatably mounted on the bottom of the wash tub
6
. The agitator
8
has an upper radial vane
8
a and a lower radial vane
8
b
. The wash tub
6
has a pumping path
11
formed along the circumferential wall thereof. A filter
12
is attached to an upper end of the water-supply path
12
. When the agitator
8
is rotated in a wash or rinse operation, wash liquid in the wash tub
6
is pumped up through the pumping path
11
by the pumping action of the vane
8
b
of the agitator so that the wash liquid is caused to rise from a lower end of the path toward an upper end thereof. The wash liquid is then caused to return through the filter
12
into the wash tub
6
. At this time, fiber lint, dust, etc. contained in the wash liquid are captured by the filter
12
.
A drive mechanism
17
is provided below the water-receiving tub
4
in the outer cabinet
2
. The drive mechanism
17
includes an electric motor
13
serving as a driving source, a belt transmission mechanism
14
, a clutch mechanism
15
, and a brake mechanism
16
. The water-receiving tub
4
has a drain hole
18
formed through the bottom thereof. A drain valve
19
and a drain hose
100
are connected to the drain hole
18
. A turbidity sensor
101
is provided in the drain hole
18
for detecting a turbidity of the wash liquid collected in the drain hole
18
. The turbidity sensor
101
comprises an optical sensor detecting a transmittance of wash liquid, for example. The drain hole
18
is provided with an air trap
20
. A pressure in the air trap
20
is transmitted through an air tube
21
to a water level sensor
22
provided for detecting a water level in the water-receiving tub
4
(the wash tub
6
) as well known in the art. The water level sensor
22
is mounted in the hollow interior of the top cover
3
. An outside of the circumferential wall of the water-receiving tub
4
defines an overflow path
23
. An annular tub cover
24
is attached to an inner circumferential face of the upper end of the water-receiving tub
4
.
Referring now to
FIG. 3
, the top cover
3
has a centrally formed generally circular access hole
26
through which laundry is put into and taken out of the wash tub
6
. A foldable lid
25
is mounted on the top of the top cover
3
so as to close and open the access hole
26
. The foldable lid
25
includes a front lid
25
a
and a rear lid
25
b
which are connected to each other. An operation panel
27
is mounted on a front top of the top cover
3
and includes a number of operation switches
28
and a display section
29
. Further, a water-supply mechanism
30
is provided
4
in the rear interior of the top cover
3
for supplying water into the wash tub
6
as shown in FIG.
2
. The top cover
3
has a water pouring outlet
31
formed in a rear of the access lid
26
. The water-supply mechanism
30
supplies water through the outlet
31
into the wash tub
6
.
Returning to
FIG. 1
, the water-supply mechanism
30
will be described in detail. A water-supply case
35
is provided in a left-hand end interior of the top panel
3
. A water-supply valve
33
for tap water and a water-supply valve
41
for bathwater, and a bathwater pump
39
are provided on the right of the water-supply case
35
. The valve
33
has a valve inlet
33
a
extending over the top of the top panel
3
, and a distal end of the valve
33
is connected to a hose (not shown) further connected to a tap (not shown) of the service water line serving as a water source. Further, the valve
33
has two valve outlets to which pipes
34
and
38
are connected respectively. The pipe
34
is connected to a first water inlet
35
h
of the water-supply case
35
.
The valve
41
has a valve inlet connected via a pipe
40
to a discharge section of a suction pump
39
. The suction pump
39
has a suction section
39
a
extending over the top of the top panel
3
, and a distal end of the suction section
39
a
is connected to a suction hose (not shown) provided for pumping up bathwater from a bath serving as a water source. Pipes
42
and
43
are connected to two valve outlets of the valve
41
respectively. The pipe
42
is connected to the midst of the pipe
34
whereas the other valve
43
is connected to a second water inlet
35
i
of the water-supply case
35
. Further, the pipe
38
is connected to the midst of the terminal section of the pipe
38
.
The interior of the water-supply case
35
is partitioned by a partition wall
102
into an antimicrobial agent chamber
35
a
and a siphon chamber
35
g
. The partition wall
102
has two through holes
102
a
and
102
b
formed in upper and lower portions thereof respectively. The antimicrobial agent chamber
35
a
has a bottom
35
c
inclined downward toward the hole
102
b
. A siphon pipe
37
is provided in the siphon chamber
35
g
. A water passage
35
b
is provided in an upper interior of the siphon chamber
35
g
so as to communicate with hole
102
a
and the water inlet
35
h
. The siphon chamber
35
g
has a water outlet
35
j
formed through a lower portion thereof. A pipe
36
extending to the outlet
31
(see
FIG. 3
) is connected to the water outlet
35
j
. A water path
35
k
is provided in the siphon chamber
35
g
so as to communicate with the water inlet
35
i
and the water outlet
35
j
, and the siphon pipe
37
and the water outlet
35
j.
In the above-described construction of the water-supply mechanism
30
, tap water is caused to flow through the valve
33
, the pipe
34
or the pipes
38
and
43
into the water-supply case
35
. Thereafter, the tap water is supplied through the pipe
36
and outlet
31
into the wash tub
6
. Furthermore, bathwater is caused to flow through the pipe
40
, valve
41
and pipes
42
and
43
or pipe
43
into the water-supply case
35
. Thereafter, the bathwater is supplied through the pipe
36
and outlet
31
into the wash tub
6
. Accordingly, the water-supply path from the pipe
34
through the water-supply case
35
and pipe
36
to the wash tub
6
serves as a tap water supply path. The water-supply path from the pipes
38
and
43
through the water-supply case.
35
and pipe
36
to the wash tub
6
serves as another tap water supply path. Further, the water supply path from the pipes
40
,
42
and
34
through the water-supply case
35
and pipe
36
to the wash tub
6
serves as a bathwater supply path. The water-supply path from the pipes
40
and
43
through the water-supply case
35
and pipe
36
to the wash tub
6
serves as another bathwater supply path.
Referring now to
FIG. 4
, a lid
49
made of a transparent material is mounted on the water-supply case
35
so as to close and open a top opening of the antimicrobial agent chamber
35
a
. The lid
49
is provided with a locking mechanism (not shown) so that an infant or child can be prevented from freely opening and closing the lid. On the bottom
35
c
of the chamber
35
stand a plurality of vertical ribs
35
e
and a plurality of horizontal ribs
35
f
(see
FIG. 1
) perpendicular to the vertical ribs. Each vertical rib
35
e
includes a central portion crossing the horizontal rib
35
f
and having an upper face co-planar with an upper face of each horizontal rib
35
f.
A cassette case
44
is disposed on the upper portions of the ribs
35
e
and
35
f
. The cassette case
44
is taken out of the top opening of the chamber
35
a
when the lid
49
is opened. The cassette case
44
is formed into a net of large meshes. A filter
47
having on an outer periphery thereof a net of meshes each of which is at or less than 1 mm is attached to an outer peripheral face of the cassette case
44
. A predetermined amount of solid antimicrobial agent
45
is accommodated in the cassette case
44
. A spongy buffer member
48
having a water permeability is placed on the top of the solid antimicrobial agent
45
. Thus, the antimicrobial agent
45
is put into the cassette case
44
to be supported by the ribs
35
e
and
35
f
with the outer surface thereof except its top being outwardly exposed. Accordingly, the ribs
35
e
and
35
f
serve as a disposition section.
The antimicrobial agent
45
will now be described in detail. The antimicrobial agent
45
is made by pressing a halogenated hydantoine compound to be solidified into the shape of a tablet. The antimicrobial agent
45
has corners each of which has a low binding and is chamfered so that each corner can be prevented from being easily collapsed. Furthermore, the chamfered corners can increase a surface area of the antimicrobial agent
45
. The halogenated hydantoine compound is an organic compound having a nitrogen-halogen atom combination in a molecule. When brought into contact with water, the halogenated hydantoine compound is hydrolyzed thereby to gradually release hypohalogenous acid. In particular, it is known that the halogenated hydantoine compound releases the hypohalogenous acid for a long period of time since the halogenated hydantoine compound dissolves slowly when brought into contact with water. The halogenated hydantoine compound includes 1,3-dichloro-5,5-dimethylhydantoine, 1-bromo-3-dichloro-5,5-dimethylhydantoine, and 1,3-dichloro-5,5-ethylmethylhydantoine. As well known in the art, hypohalogenous acid and more particularly, hypochlorous acid, hypobromous acid, and hypoiodous acid each have an antimicrobial action due to oxidation. In the embodiment, the antimicrobial agent
45
comprises 1,3-dichloro-5,5-dimethylhydantoine.
FIG. 6
shows hydrolysis of 1,3-dichloro-5,5-dimethylhydantoine. When the antimicrobial agent reacts to water, hypochlorous acid (2HClO) as hypohalogenous acid is produced.
The halogenated hydantoine compound is white. In the embodiment, a red pigment is added to the halogenated hydantoine compound so that the antimicrobial agent is colored. The reason for this is as follows: Components of a washing machine are usually made of a white resin. When colored in red, the antimicrobial agent
45
becomes conspicuous against the white components and the chamber
35
a
in particular. Since the lid
49
is made of a transparent material in the embodiment, the present or absence and a degree of consumption of the antimicrobial agent
45
can be confirmed without opening the lid
49
. The hypohalogenous acid has a strong oxidizing force. In view of this, the ribs
35
e
and
35
f
, water-supply case
35
, top cover
3
, etc., which are resin moldings disposed around the antimicrobial agent
45
, are made of a material which is not easily oxidized, for example, polypropylene, polyethylene, polychlorinated biphenyl or fluorine contained resin, whereupon these components around the antimicrobial agent
45
are prevented from deterioration or discoloration due to oxidation by the hypohalogenous acid.
FIG. 5
illustrates an electrical arrangement of the washing machine. A control device serving as controlling means includes a microcomputer-based circuit and stores a control program for controlling the overall operation of the washing machine. The operation switches
28
and lid switch
104
generate respective operation signals. The water level sensor
22
, turbidity sensor
101
and water temperature sensor
105
generate respective. detection signals. The operation signals and detection signals are delivered to the control device
103
. The lid switch
104
generates the operation signal in response to the opening and closing of the lid
49
. The water temperature sensor
105
generates a detection signal whose level is in accordance with a temperature of the wash liquid in the wash tub
6
.
The display section
29
is electrically connected to the control device
103
. Further, a pump motor
106
driving the pump
39
, the valves
33
and
41
, drain valve
19
, and motor
13
are connected via drive circuitry
107
to the control device
103
. The control device
103
controls the display section
29
, pump motor
106
, valves
33
and
41
, drain valve
19
and motor
13
, based on the detection signals from the sensors
22
,
101
and
105
, the operation signals from the switches
28
and
104
and the control program.
The operation switches
28
include a power supply switch, a switch for selecting a washing course, a start switch, a switch for selecting a tap water supply mode or a bathwater supply mode, and a switch for selecting an antimicrobial water supply mode or a normal water supply mode. In the tap water supply mode, tap water is supplied via the tap water supply path into the wash tub
6
. In the bathwater supply mode, the pump
39
is driven to supply bathwater via the bathwater supply path into the wash tub
6
. In the antimicrobial water supply mode, tap water or bathwater is supplied through the chamber,
35
a
(antimicrobial water supply path). More specifically, tap water or bathwater is supplied into the wash tub
6
via the pipe
34
, water path
35
b
, chamber
35
a
, siphon chamber
35
g
, siphon pipe
37
, water path
35
k
and pipe
36
sequentially. In the normal water supply mode, tap water or bathwater is supplied into the wash tub without passing through the chamber
35
a
(normal water supply mode). More specifically, tap water or bathwater is supplied into the wash tub
6
via the pipe
43
, water path
35
k
and pipe
36
sequentially.
The operation of the washing machine will now be described with reference to
FIGS. 6
to
9
. In the following description, a standard washing course is carried out under the antimicrobial water supply mode. In the standard washing course, a wash step, first rinse step, intermediate dehydration step, second rinse step and final dehydration step are executed sequentially in this order. First, the setting of the tap water supply mode will be described. upon operation of the start switch, the wash step is initiated in which water supply is first carried out. In this case, the valve outlet of the first valve
33
at the pipe
38
side is open. As a result, tap water is caused to flow through the pipes
38
and
43
into the water path
35
k
of the water-supply case
35
and is then supplied through the normal water supply path leading to the pipe
36
and the outlet
31
into the wash tub
6
(water-receiving tub
4
). A predetermined amount of washing detergent is supplied into the wash tub
6
with the tap water. the above-described water supply via the normal water supply path is carried out until the water level sensor
22
detects reach of a predetermined water level in the water-receiving tub
4
. Upon completion of the water supply, the driving mechanism
17
is controlled so. that the agitator
8
is rotated repeatedly alternately in the normal and reverse directions. As a result, the water in the wash tub
6
is agitated together with the detergent and laundry. Upon expiration of a preset period of time, the agitation is completed and then, the drain valve
19
is opened so that the wash liquid is discharged from the wash and water-receiving tubs
6
and
4
, whereupon the wash step is completed.
The first rinse step is then initiated and the water supply is carried out. In the water supply in the first rinse step, the valve outlet of the valve
33
at the pipe
38
side is opened for a predetermined initial time period and the valve outlet at the pipe
34
side is opened for a remaining time period. More specifically, tap water is supplied via the normal water supply path into the wash tub at an initial stage of water supply. When a predetermined amount of tap water is supplied into the wash tub
6
, the valve
33
is switched so that the valve outlet at the pipe
34
side is opened. As a result, the tap water is caused to flow through the pipe
34
and water path
35
b
in the water-supply case
35
into the chamber
35
a
. The tap water having flown into the chamber
35
a
is received by the buffer member
48
and then flows downward along the surface of the antimicrobial agent
45
while spreading substantially on the overall surface of the antimicrobial agent. The tap water then flows through the inclined bottom
35
c
and hole
102
b
into the siphon chamber
35
g
. The tap water remains in the chamber
35
a
and siphon chamber
35
g
until the water level reaches the upper end of the siphon pipe
37
. Thereafter, the tap water having flown out of the siphon pipe
37
by the siphonage is supplied through the water path
35
k
, pipe
36
and outlet
31
into the wash tub
6
.
The tap water is supplied onto the surface of the antimicrobial agent
45
. Further, the tap water is reserved in the chamber
35
a
such that the antimicrobial agent
45
is immersed in the tap water. Consequently, the antimicrobial agent
45
is hydrolyzed thereby to release hypochlorous acid. Accordingly, the tap water supplied via the aforesaid antimicrobial water supply path into the wash tub
6
contains the hypochlorous acid produced by the hydrolysis of the antimicrobial agent
45
. Water supplied via the antimicrobial water supply path into the wash tub
6
will hereinafter be referred to as “antimicrobial water.” Supply of the antimicrobial water is ended when a predetermined water level is reached in the wash tub
6
.
Furthermore, in the first rinse step, the driving mechanism
17
is actuated to drive the agitator
8
until a predetermined water level is reached in the wash tub
6
by supply of the antimicrobial water or when about one half of the predetermined water level is reached in the wash tub
6
. As a result, the normal tap water which has already been supplied into the wash tub
6
is mixed with the antimicrobial water such that highly enriched hypochlorous acid contained in the antimicrobial water is diluted. Further, since the agitation is initiated at an early stage of the first rinse step, the antimicrobial water efficiently penetrates laundry. Upon expiration of a predetermined time period, the agitation is completed and the drain valve
19
is opened. The water is discharged out of the tubs
6
and
4
and the first rinse step is finished. An execution time. period. of the first rinse step under the antimicrobial water supply mode is set to be longer than one of the first rinse step under a normal water supply mode as will be described later.
The antimicrobial water is thus supplied into the wash tub
6
in the first rinse step, whereas the normal tap water is supplied into the wash tub in the wash step. The reason for this water supply manner is as follows: A large amount of soil of the laundry and organic compound contained in the detergent is contained in the wash liquid in the wash step. Accordingly, a large quantity of hypochlorous acid is consumed for oxidation of organic compound and accordingly, a sufficient antimicrobial effect cannot be achieved from the antimicrobial water. On the other hand, since overall soil is almost removed from the laundry in the wash step and no detergent is used in the rinse step, a quantity of organic compound contained in the wash liquid is small in the rinse step. Consequently, a sufficient antimicrobial effect can be achieved from the antimicrobial agent
45
.
FIG. 7
illustrates the changes in the number of fungi contained in the wash liquid in the first rinse step under the antimicrobial water supply mode. The changes in the number of fungi were obtained from experiments and are shown by polygonal line in FIG.
7
. In
FIG. 7
, void arrows denote an execution time period (6 minutes) of the first rinse step under the normal water supply mode and an execution time period (10 minutes) of the first rinse step under the antimicrobial water supply mode. Further, arrows in
FIG. 7
denote the timing for execution of water supply by way of the normal water supply path in the first rinse step, the. timing for execution of water supply by way of the antimicrobial water supply path, and the timing for execution of the agitation respectively. More specifically, the normal tap water is supplied into the wash tub
6
for about one minute and thereafter, the antimicrobial water is supplied into the wash tub for about 3 minutes, whereupon the predetermined water level is reached in the wash tub
6
. Agitation by the agitator
8
is initiated upon lapse of about one minute from start of antimicrobial water supply or upon lapse of about 2 minutes from start of water supply.
Generally speaking, the wash liquid contains several hundreds to several thousands (CFU/ml) of various fungi when the wash step has been finished.
FIG. 7
shows the case where the wash liquid contains about 3200 CFU/ml of fungi. As obvious from
FIG. 7
, the number of fungi contained in the wash liquid is conspicuously reduced at the time when the agitation is initiated and afterwards. Almost all the fungi are disposed of when eight to ten minutes have passed from the start of the rinse step. On the other hand, several hundreds (CFU/ml) of fungi remain in the wash liquid when six minutes have passed from the start of the rinse step under the normal water supply mode. The remaining fungi propagate and produce an offensive smell when the laundry is left in a wet atmosphere. In view of this problem, the execution time period of the rinse step under the antimicrobial water supply mode is set to be longer than that of the rinse step under the normal water supply mode.
Upon finish of the first rinse step, the driving mechanism
17
is controlled so that the wash tub
6
and the agitator
8
are rotated, whereby the intermediate dehydration step is carried out. The second rinse step and the final dehydration step are carried out in turn upon finish of the intermediate dehydration step. In the second rinse step, tap water is supplied into the wash tub
6
via the same normal water supply mode as that in the above-described wash step. Thereafter, the agitator
8
is driven so that the agitation is carried out, whereupon the hypochlorous acid soaking in the laundry is removed. Further, the same operation is carried out in the final dehydration step as in the above-described intermediate dehydration step. Thereafter, the washing course is completed.
The bathwater mode will now be described. The differences between the tap water mode and the bathwater mode will mainly be described. Upon start of the water-supply in the wash step, the suction pump
39
is driven so that bathwater in a bath is pumped up through the suction hose. The valve outlet of the second valve
41
at the pipe
43
side is open at this time. Accordingly, the bathwater is supplied through the pipe
40
, valve
41
, pipe
43
, water path
35
k
of the water-supply case
35
, pipe
36
and outlet
31
into the wash tub
6
. Upon finish of the aforesaid water supply, the agitation and dehydration are carried out in turn in the same manner as in the above-described tap water supply mode and thereafter, the wash step is finished.
The first rinse step is then initiated and water supply is carried out. The suction pump
39
is driven so that bathwater in the bath is pumped up through the suction hose. In this case, the valve outlet of the second valve
41
at the pipe
43
side is open for a predetermined time period at an initial stage of the water supply. The valve outlet of the valve
41
at the pipe
42
side is open for a remaining time period of the water supply. Accordingly, at. the initial stage of the water. supply, the bathwater is supplied into the wash tub
6
through the normal water supply path in the same manner as in the wash step. When a predetermined amount of bathwater is supplied into the wash tub
6
, the valve
41
is switched so that the valve outlet of the valve
41
at the pipe
42
side is opened. As a result, the bathwater flows through the pipe
40
, valve
41
, and pipes
42
and
34
into the water-supply case
35
. The bathwater further flows through the water path
35
b
into the chamber
35
a
in the same manner as in the tap water supply mode. The bathwater having flown into the chamber
35
a
is received by the buffer member
48
and then flows downward along the surface of the antimicrobial agent
45
while spreading substantially on the overall surface of the antimicrobial agent.
The bathwater remains in the chamber
35
a
and the siphon chamber
35
g
until the water level reaches the upper end of the siphon pipe
37
. Thereafter, the bathwater having flown out of the siphon pipe
37
by the siphonage is supplied through the water path
35
k
, pipe
36
and outlet
31
into the wash tub
6
. As a result, the bathwater containing hypochlorous acid or the antimicrobial water is supplied into the wash tub
6
. Furthermore, in the first rinse step, the agitation by the agitator
8
is initiated before the predetermined water level is reached in the wash tub
6
after start of the supply of antimicrobial water. Consequently, the same effect can be achieved from the bathwater supply mode as from the tap water supply mode. In the second rinse step, the bathwater is supplied into the wash tub
6
through the same normal water supply path as in. the above-described wash step. Further, in each of the intermediate and final dehydration steps, the same operation is carried out as in the tap water supply mode. When the normal water supply mode is set, water is supplied without flowing through the chamber
35
a
in each of the tap water and bathwater supply modes.
According to the above-described embodiment, the antimicrobial water is supplied into the wash tub
6
in the first rinse step under each of the tap water and bathwater supply modes when the antimicrobial water supply mode is set. Consequently, the number of fungi contained in the wash liquid can be reduced by the antimicrobial action of the hypochlorous acid and accordingly, the number of fungi adherent to the laundry after the washing can be reduced. Further, since the antimicrobial water is supplied into the wash tub
6
, the propagation of fungi can be limited on the outer circumferential face of the wash tub
6
and the inner circumferential face of the water-receiving tub
4
.
In particular, the tap water or bathwater is supplied into the wash tub
6
through the normal water supply path without passing through the chamber
35
a
of the water-supply case
35
before the antimicrobial water is supplied into the wash tub. In other words, the antimicrobial water is supplied into the wash tub
6
after the laundry is soaked in the normal tap water or bathwater, whereupon the concentration of the hypochlorous acid is diluted. Consequently, the laundry can be prevented from being partially decolored or discolored by direct contact with the antimicrobial water containing hypochlorous acid in high concentration.
The antimicrobial agent
45
is formed into the shape of a tablet and has the chamfered corners A. Consequently, an, area of the solid antimicrobial agent
45
brought into contact with water can be increased, and the agent can be prevented from being easily collapsed when water is poured onto it. Further, the buffer
48
is attached to the upper face of the antimicrobial agent
45
so that water is poured onto the overall surface of the agent. Additionally, the force of the water poured onto the antimicrobial agent
45
i
is reduced by the buffer
48
. Consequently, the antimicrobial agent
45
can be prevented from being partially dissolved or collapsed.
The filter
47
having fine meshes is attached to the outer peripheral face of the cassette case
44
. Accordingly, if the antimicrobial agent
45
should collapse such that part of the agent flows out or should dissolve into a small size, the antimicrobial agent
45
is prevented from passing through the filter
47
in the solid state. Consequently, the antimicrobial agent
45
can be prevented from being discharged into the wash tub in the solid state and accordingly, the laundry can be prevented from decolored or discolored.
FIG. 8
shows the service life of the antimicrobial agent
45
together with the changes in the concentration of chlorine (concentration of hypochlorous acid) contained in the wash liquid in the first rinse step when the standard washing course under the tap water supply mode is carried out once every day for 17 weeks. In the graph of
FIG. 8
, a polygon formed by square points denotes the changes in the concentration of chlorine under the antimicrobial water supply mode, whereas a polygon formed by rhombic points denote the changes in the concentration of chlorine under the normal water supply mode. In the normal water supply mode, the concentration of chlorine contained in the wash liquid changes in the range between 0.1 and 0.4 ppm throughout the weeks. However, in the antimicrobial water supply mode, the concentration of chlorine contained in the wash liquid changes in the range between 0.5 and 0.8 u ppm in the period from the first to fifteenth weeks. The concentration is decreased to 0.4 ppm in the sixteenth and seventeenth weeks. Accordingly, the antimicrobial agent
45
keeps releasing the hypochlorous acid for a long period of at least 15 weeks, for which period the antimicrobial action is effective.
On the other hand,
FIG. 9
shows the relationship between the concentration of hypochlorous acid and the antimicrobial effect (changes in the number of fungi). The relationship between the concentration of hypochlorous acid and the antimicrobial effect were experimentally examined regarding water containing the number of fungi approximately equal to that contained in normal wash liquid.
FIG. 9
shows that the number of fungi can be reduced to or below several hundreds (CFU/ml) when the concentration of hypochlorous acid is at or above 0.1 ppm. In particular, when the concentration of hypochlorous acid is at or above 0.5 ppm, the number of fungi can be reduced to or below 100 (CFU/ml), whereupon effective antimicrobial action can be achieved.
Normal tap water usually contains about 0.4 ppm of hypochlorous acid. Accordingly, a dissolving speed of the antimicrobial agent
45
is adjusted so that the concentration of chlorine contained in water immediately after the water has been brought into contact with the antimicrobial agent
45
is increased in a range between 0.1 and 10 ppm when the water temperature is at about 25° C. Consequently, the antimicrobial water is diluted with tap water supplied through the normal water supply path such that the concentration of chlorine contained in the wash liquid can be adjusted to be at or above 0.5 ppm. Additionally, when a saturation solubility of the antimicrobial agent
45
at 25° C. ranges between 50 and 2000 ppm, the concentration of chlorine contained in the wash liquid can be ranged between 0.5 ppm at which effective antimicrobial effect can be achieved and several hundreds ppm at which odor produced by chlorine is not offensive.
FIG. 10
shows a second embodiment of the invention. The differences between the first and second embodiments will b e described. In the second embodiment, the control device
103
is provided with a counting function of counting the number of times of the washing operation executed under the antimicrobial water supply mode. When the counted number reaches a predetermined value, the control device
103
displays on the operation panel
27
an indication that the antimicrobial agent
45
should be replaced. In this regard, the operation panel
27
is provided with an indication lamp (not shown). The control device
103
turns on the indication lamp to inform that the antimicrobial agent
45
should be replaced. Thus, the control device
103
constitutes measuring means. The control device
103
and the indication lamp constitute informing means.
The process for counting the number of times of the washing operation will now be described with reference to FIG.
10
. The processing starts when all the steps of the washing operation under the antimicrobial water supply mode has been completed. More specifically, the number N of times of the washing operation is incremented by 1 at step S
1
. Data of the number N is stored on a rewritable non-volatile memory, for example. At step S
2
, the number N is compared with a preset limit number LN. When the number N is larger than the limit number LN (YES at step S
2
), the control device
103
advances to step S
3
to turn on the indication lamp and thereafter finishes the processing. In this case, when the user replaces the antimicrobial agent
45
by a new one, the indication lamp is turned off and the number N is reset at 0. On the other hand, when the number N is smaller than the limit number LN (NO at step S
2
), the control device
103
finishes the processing.
According to the second embodiment, the time for redisposition of the antimicrobial agent
45
can reliably be informed of. As a result,the washing operation can be prevented from being carried out under the antimicrobial water supply mode. Instead of turning on the lamp, a buzzer may be actuated or the display section
29
may display a message indicating that the antimicrobial agent
45
should be replaced. Further, the display section
29
may display the number N, whereupon the user can expect the time for redisposition of the antimicrobial agent. Additionally, the control device
103
may count the number of times of contact of tap water and bathwater with the antimicrobial agent
45
or the number of times at which the valve outlet of the valve
33
at the pipe
34
side and the valve outlet of the valve
41
at the pipe
42
side are opened, instead of counting the number of times of the washing operation under the antimicrobial water supply mode.
FIG. 11
illustrates a third embodiment of the invention. Only the differences between the second and third embodiments will be described. In the third embodiment, the control device
103
has a function of measuring a time period for supply of antimicrobial water through the antimicrobial water supply path. The control device
103
turns on the indication lamp when an accumulated time for supply of antimicrobial water reaches a predetermined limit time. Thus, the control device
103
constitutes timing means.
FIG. 11
shows a process for measuring the antimicrobial agent. The process starts when the water supply through the antimicrobial water supply path is initiated. Data of a start time T
1
of the water-supply operation is first stored at step S
11
. At step S
12
, whether the predetermined water level is reached in the wash tub
6
is determined. When the predetermined water level is set and the water supply is finished (YES), the control device
103
advances to step S
17
to turn on the indication lamp and finishes measurement of the water supply time period. In this case, when the antimicrobial agent
45
is supplemented by the user, the indication lamp is turned off and the accumulated water supply time period Ts is reset to 0 as an initial value. On the other hand, when the limit time LT is larger than the accumulated water supply time period Ts (NO at step S
16
), the measuring process is finished. Since the other construction in the third embodiment is the same as that in the second embodiment, the same effect can be achieved from the third embodiment as from the second embodiment.
FIGS. 12
to
15
illustrate a fourth embodiment. Only the differences between the first and fourth embodiments will be described. In the fourth embodiment, a water supply mechanism
130
is provided on the top cover
3
in the rear interior of the top cover
3
instead of the water-supply mechanism
30
. The water supply mechanism
130
includes a water reservoir
131
, a main path
130
a
, and auxiliary paths
130
b
and
130
c
connecting the reservoir to the main path. The reservoir
131
has a water inlet
132
formed through an upper side wall thereof. The auxiliary path
130
b
is connected to the inlet
132
. The reservoir
131
further has a water outlet
133
formed through a central portion of the bottom thereof. The auxiliary path
130
b
is connected to the outlet
133
. The reservoir
131
further has an access opening
134
formed through a central top thereof. A packing
135
is attached to a peripheral edge of the access opening
134
. The top of the reservoir
131
further has a plurality of air vents
136
formed around the access opening
134
.
An antimicrobial stick
139
is drawably inserted through the access opening
134
into the reservoir
131
. The stick
139
includes an antimicrobial agent
137
pressed into the shape of ba square column and a knob
138
provided on an upper portion of the antimicrobial agent. The knob
138
includes a head
138
a
formed on an upper portion thereof and has a larger section than the access opening
134
. When the stick
139
is inserted through the opening
134
, the head
138
a
is supported via the packing
135
on the top of the reservoir
131
. Thus, the reservoir
131
serves as the disposition. section.
The solid antimicrobial agent
137
is made by dispersing a brominated isocyanuric compound into a. water soluble high molecular compound and solidifying the mixture by means of pressing. The brominated isocyanuric compound. releases hypochlorous acid at a higher speed than the above-described halogenated hydantoine. In view of this, the brominated isocyanuric compound is dispersed into the high molecular compound so that the speed at which the hypochlorous acid is released is reduced. Consequently, the antimicrobial agent
137
gradually releases the hypochlorous acid when brought into contact with water.
The brominated isocyanuric compound includes trichloroisocyanuric acid, dichloroisocyanuric acid sodium, and dichloroisocyanuric acid potassium. The water soluble high molecular compound includes polyethylene glycol, polyacrylic sodium, a copolymer of polyacrylic sodium and maleic acid, a copolymer of polyacrylic sodium and monomer of sulfonic acid system, polyvinyl alcohol, and carboxymethyl cellulose. In the embodiment, the antimicrobial agent
137
comprises trichloroisocyanuric acid.
FIG. 15
shows hydrolysis of trichloroisocyanuric acid.
The auxiliary paths
130
b
and
130
c
are provided with valves
140
and
141
in their middle portions respectively as shown in FIG.
13
. An upper end of the main path
130
a
is connected to a water-supply valve
142
for tap water. The main path
130
a
has an outlet
143
in a lower end thereof. Accordingly, the tap water supply path comprises the main path
130
a
, auxiliary path
130
b
, reservoir
131
, and auxiliary path
130
c
. Further, the main path
130
a
serves as. the normal water supply path. A path from the main path
130
a
through the auxiliary path
130
b
, reservoir
131
and auxiliary path
130
c
to the main path
130
b
serves as the antimicrobial water supply path. The washing machine of the embodiment is not provided with a suction pump for supplying bathwater into the wash tub
6
. Accordingly, the water-supply mechanism
130
is provided with no bathwater supply path.
When the antimicrobial water supply mode is set and the standard washing course is then initiated, the wash step, first rinse step, intermediate dehydration step, second rinse step and final dehydration step are carried out sequentially. The valves
142
and
140
are opened when water is supplied into the wash tub in the wash step. The valve
141
is closed. As a result, part of tap water flowing through the main path
130
a
is supplied via the auxiliary path
130
b
into the reservoir
131
. The valve
140
is controlled so as to remain open until the water level reaches a lower portion of the inlet
132
. As a result, a sufficient amount of tap water is reserved in the reservoir
131
such that the antimicrobial agent
137
is immersed in the tap water, so that the antimicrobial agent releases hypochlorous acid. Thereafter, when the predetermined water level is reached in the wash tub
6
, the water-supply valve
142
is closed and the water supply is finished. The agitation and dehydration are then carried out in turn.
Upon start of the first rinse step after the wash step, the valves
142
and
141
are opened. As a result, tap water is supplied through the main path
130
a
into the wash tub
6
. Further, the tap water containing hypochlorous acid in the reservoir
131
or the antimicrobial water is also supplied through the auxiliary path
130
c
and main path
130
a
into the wash tub
6
. When the predetermined water level is reached in the wash tub
6
, the valves
142
and
141
are closed so that the water supply is finished. Thereafter, the agitation and dehydration are carried out in turn. In the embodiment, too, the dissolving speed of the antimicrobial agent
137
, the mixture ratio of the antimicrobial water and normal tap water, etc. are adjusted so that the concentration of chlorine contained in the wash liquid is at or above 0.5 ppm at which value sufficient antimicrobial effect is achieved.
Upon finish of the first rinse step, the intermediate dehydration step, second rinse step and final dehydration step are carried out sequentially. Regarding the water supply in the second rinse step, the water-supply valve
142
is opened so that only the tap water is supplied into the wash tub
6
in the same manner as in the first embodiment. The other construction of the washing machine of the fourth embodiment is the same as in the first embodiment. Consequently, the same effect can be achieved from the fourth embodiment as from the first embodiment. Further, in the fourth embodiment, the tap water is reserved in the reservoir
131
during the water-supply operation in the wash step. Consequently, the antimicrobial water can be produced before the water-supply operation in the first rinse step is initiated. Further, since the antimicrobial agent
137
is made by dispersing trichloroisocyanuric acid into the water soluble high molecular compound, the antimicrobial effect of the agent
137
can be maintained for a long period of time. Additionally, the water soluble high molecular compound adheres to fiber of the laundry or particles of stain, preventing cohesion with each other. Accordingly, re-contamination of laundry can be prevented by the use of the antimicrobial agent
137
and the cleaning effect can be improved.
FIGS. 16 and 17
illustrate a fifth embodiment. Only the differences between the fourth and fifth embodiments will be described. In the fifth embodiment, an antimicrobial water producing device
150
is provided between the auxiliary paths
130
b
and
130
c
, instead of the reservoir
131
. The antimicrobial water producing device
150
comprises a vessel mount
151
, water-supply vessel
153
and cassette case
156
. The auxiliary path
130
c
is not provided with the valve
141
in the fifth embodiment. The vessel mount
151
is formed into a flat cylindrical shape and has an upper face to which the auxiliary path
130
b
is connected and an underside to which the auxiliary path
130
c
is connected. A circumferential wall of the vessel mount
151
has an open section
152
occupying about one half thereof. The water-supply vessel
153
is inserted through the open section
152
to be detachably attached to the vessel mount
151
. The vessel
153
is formed into a flat cylindrical shape and has an opening
154
in an upper face thereof and water outlet
155
in the central bottom thereof. A flat cylindrical cassette case
156
is accommodated in the water-supply vessel
153
and has a smaller diameter than the vessel. The cassette case
156
has a central inlet
157
formed in the top thereof. The cassette case
156
has a number of outlets
158
formed in the circumferential wall thereof. Further, a large protrusion
159
having the shape of a truncated cone is formed on the central bottom of the cassette case
156
. A plurality of small protrusions
160
are formed around the large protrusion
159
on the bottom of the cassette case
159
. The cassette case
159
further has a plurality of legs
161
formed on the backside thereof.
An annular antimicrobial agent
162
is enclosed in the cassette case
156
. The antimicrobial agent
162
has the same composition as the afore said agent
137
. The antimicrobial agent
162
has a central hole
163
which is loosely fitted with the large protrusion
159
. The backside of the antimicrobial agent
162
is placed on the small protrusions
156
. The outer circumferential face of the antimicrobial agent
162
is spaced from the inner circumferential face of the cassette case
156
. Thus, the antimicrobial agent
162
is attached via the cassette case
156
and the vessel
153
to the vessel mount
151
.
Only the water-supply valve
142
is opened in the water supply operation of the wash step so that the tap water is supplied through the main path
130
a
into the wash tub
6
. On the other hand, in the water supply operation of the first rinse step, the valves
142
and
140
are opened so that the tap water is supplied through the main path
130
a
into the wash tub
6
and so that part of the tap water flows through the auxiliary path
130
b
into the vessel
153
attached to the vessel mount
151
. The tap water flows from the vessel
153
through the inlet
157
into the cassette case
156
as shown by arrows in
FIG. 17
, further flowing downward along the surface of the antimicrobial agent
162
. The tap water further flows through the outlet
158
into the vessel
153
. When brought into contact with the tap water, the antimicrobial agent
162
gradually releases hypochlorous acid. Accordingly, water containing the hypochlorous acid or antimicrobial water flows into the water-supply vessel
153
. The antimicrobial water is supplied from the vessel
153
through the outlet
158
, auxiliary path
130
c
and main path
130
a
into the wash tub
6
.
The other construction of the washing machine of the fifth embodiment is the same as in the fourth embodiment. Consequently, the same effect can be achieved from the fifth embodiment as from the fourth embodiment. Further, since the antimicrobial agent
162
is enclosed in the cassette case
156
, the user need not directly touch the agent when the latter is set in the vessel
153
. If the user should touch the antimicrobial agent
162
with his wet hand, the hand would smell bad due to the hypochlorous acid. However, this inconvenience can be solved in the fifth embodiment.
Experiments conducted by the inventors show that when trichloroisocyanuric acid is mixed with polyethylene glycol resin with molecular weight of 2 hundred thousands at a ratio of 1:3, the antimicrobial agent
162
has substantially the same life as the antimicrobial agent
45
in the first embodiment, whereupon the antimicrobial agent
162
releases the hypochlorous acid for a long period of time.
FIGS. 18 and 19
illustrate a sixth embodiment. Only the differences between the first and sixth embodiments will be described. In the sixth embodiment, a water-supply mechanism
170
is provided in the rear interior of the top cover
3
, instead of the. water-supply mechanism
30
. The water-supply mechanism
170
includes a water-supply path
178
and a pouring case
172
. The pouring case
172
is drawably accommodated. in a pouring section
171
provided in the rear of the circumferential edge of the access opening
26
. The pouring case
172
has an open top and is provided with a detergent accommodating section
173
, an antimicrobial agent accommodating section
174
and a softening agent accommodating section
175
therein. A powdered detergent
176
is accommodated in the detergent accommodating section
173
. The aforesaid cassette case
156
is accommodated in the antimicrobial agent accommodating section
174
. The solid antimicrobial agent
162
is accommodated in the cassette case
156
although this is not shown in the drawings. A liquid softening agent
177
is accommodated in the softening agent accommodating section
175
. Accordingly, the antimicrobial agent accommodating section
174
serves as the disposition section, and the disposition section is provided in the pouring section
171
.
The detergent accommodating section
173
has an water outlet
179
formed in the front bottom thereof. A communiting hole
180
is provided between the sections
174
and
175
. A siphon pipe
181
is provided on the bottom of the softening agent accommodating section
175
. The siphon pipe
181
is disposed so that the bottom of the section
174
is located higher than a position H of an upper end of the siphon pipe
181
.
On the other hand, the water supply path
178
has an upper end connected to a water supply valve (not shown) for tap water. The water supply path
178
further has a lower end which is bifurcated to a detergent path
178
a
and an antimicrobial agent path
178
b
. A three-way valve
182
is provided in a bifurcation. The detergent path
178
a
is open over the detergent accommodating section
173
. The valve
182
is switched between a mode in which water. is supplied through the detergent. accommodating section
173
into the wash, tub
6
and a mode in which water is supplied through antimicrobial agent accommodating section
174
into the wash tub
6
. Accordingly, in the embodiment, the normal water supply path comprises the detergent path
178
a
and the detergent accommodating section
173
. The antimicrobial water supply path comprises the antimicrobial agent path
178
b
, antimicrobial agent accommodating section
174
and softening agent accommodating section
175
.
The outlet of the valve
182
at the detergent path
178
a
side is open during the water supply operation of the wash step. As a result, tap water passes through the detergent accommodating section
173
, supplied into the wash tub
6
together with the detergent
176
. Further, the outlet of the valve
182
at the antimicrobial agent path
178
b
side is open during the water supply operation at the first rinse step. Consequently, tap water flows through the detergent accommodating section
173
to be supplied into the wash tub
6
with the detergent
176
.
Further, the outlet of the valve
182
at the antimicrobial agent path
178
b
side is opened during the water supply operation of the first rinse step. Consequently, tap water flows through the antimicrobial agent accommodating section
174
, softening agent accommodating section
175
to be supplied into the wash tub
6
with the softening agent
177
. In this case, since the tap water flows through the antimicrobial agent accommodating section
174
, the antimicrobial agent
162
releases hypochlorous acid. Accordingly, the tap water supplied into the wash tub
6
contains hypochlorous acid.
The pouring case
172
is utilized as the disposition section for the antimicrobial agent
162
in the embodiment. This construction is simpler than the case where the disposition section of the antimicrobial agent
162
is provided in the middle of the water supply path. Further, the bottom
174
a
of the antimicrobial agent accommodating section
174
is located higher than the upper end of the siphon pipe
181
. Accordingly, since the softening agent
177
is prevented from adhering to the surface of the antimicrobial agent
162
, deterioration of the latter can be avoided.
The bathwater usually has a lower concentration of chlorine than the tap water. Further, the bathwater contains a large quantity of organic substance. In view of these facts, the concentration of chlorine contained in the wash liquid may be higher in the bathwater supply mode than in the tap water supply mode. Further, although the bathwater is supplied in both of the first and second rinse steps under the bathwater supply mode in the foregoing embodiments, tap water may be supplied in the second rinse step. Consequently, sanitary effect can be achieved as well as cleaning effect.
The accommodation chamber
35
a
may be closed by the lid
49
substantially tightly. Consequently, odor of chlorine can be prevented from leaking out of the chamber
35
a
. Further, a filter
41
may be provided downstream with respect to the disposition section of the antimicrobial agent in each of the third to fifth embodiments. Further, the concentration of hypohalogenous acid contained in the wash liquid may be adjusted. according to the result of detection by the turbidity sensor
101
. In. this case, the mixing ratio of the antimicrobial water and normal water may be adjusted or the time period of contact between the antimicrobial agent and the water may be adjusted so that the concentration of the hypohalogenous acid contained in the wash liquid is adjusted.
An amount of hypohalogeous acid released from the antimicrobial agent differs depending upon the water temperature. Accordingly, a water temperature sensor may be provided for detecting the temperature of the water supplied into the disposition section of the antimicrobial agent, so that the mixing ratio of the antimicrobial water and normal water is adjusted or the contact time of the antimicrobial agent with the water is adjusted. Consequently, the concentration of hypohalogenous acid in the wash liquid can be adjusted so that effective antimicrobial action is obtained regardless of the water temperature.
As a method of adjusting the time of contact between the antimicrobial agent and water, a time period for which water is reserved in the reservoir
131
is adjusted as shown in the fourth embodiment. More specifically, the timing for opening the valve
140
in the water supply period in the wash step may be adjusted, or the timing for opening the valve
141
in the first rinse step may be adjusted. Further, the water level in the reservoir
131
may be adjusted so that the concentration of hypochlorous acid contained in the antimicrobial agent is adjusted.
The antimicrobial agent may contain a rust-preventive component when components of the washing machine body comprises those of the iron system. Consequently, the components of the iron system can be prevented from rust by the strong oxidyizing force of the hypohalogenous acid released as the result of contact of the antimicrobial agent with water. Additionally, the antimicrobial agent may composed of an organic compound having a plurality of types of nitrogen-halogen atom combinations.
A showering rinse step may be carried out between the wash step and the first rinse step. In the showering rinse step, laundry is dehydrated while tap water or bath water both containing no detergent nor no hypohalogenous acid is being supplied into the wash tub. Consequently, the antimicrobial effect of the hypohalogenous acid can be improved since the detergent remaining in the laundry can be eliminated.
The foregoing description and drawings are merely illustrative of the principles of the present invention and are not to be construed in a limiting sense. Various changes and modifications will become apparent to those of ordinary skill in the art. All such changes and modifications are seen to fall within the scope of the invention as defined by the appended claims.
Claims
- 1. A washing machine comprising:a wash tub; a water-supply mechanism for supplying water into the wash tub; and a disposition section in which a solid antimicrobial agent containing an organic compound having a nitrogen-halogen atomic combination is disposed, the disposition section being provided in the water-supply mechanism, the antimicrobial agent being brought into contact with water thereby to release hypohalogenous acid into the water.
- 2. The washing machine according to claim 1, wherein the organic compound comprises one or a mixture of a brominated hydantoine compound, a chlorinated hydantoine compound, and an iodinated hydantoine compound.
- 3. The washing machine according to claim 1, wherein the organic compound comprises a brominated isocyanuric compound.
- 4. The washing machine according to claim 1, wherein the water-supply mechanism includes a water-supply path for supplying the water from a water source to the wash tub, and the disposition section is provided in the midst of the water-supply path, and the washing machine further comprising a filter provided downstream with respect to a portion of the water-supply path on which the disposition section is provided.
- 5. The washing machine according to claim 1, wherein the water-supply mechanism includes a water-supply path for supplying the water from a water source to the wash tub, and the water-supply path includes an antimicrobial water supply path provided with the disposition section and a normal water supply path provided with no disposition section.
- 6. The washing machine according to claim 5, further comprising a control device selectively executing an antimicrobial water supply mode in which water having passed through the antimicrobial water path is supplied into the wash tub in a wash or rinse step and a normal water supply mode in which water having passed through the normal water path in the wash or rinse step, wherein the control device carries out the wash step or rinse step under the antimicrobial water supply mode for a longer time than under the normal water supply mode.
- 7. The washing machine according to claim 6, wherein the control device supplies into the wash tub the water having passed through the normal water supply path and thereafter supplies into the wash tub the water having passed through the antimicrobial water supply path under the antimicrobial water supply mode.
- 8. The washing machine according to claim 5, further comprising a measuring element measuring a number of times of an antimicrobial water supply operation in which the water is supplied through the antimicrobial water supply path into the wash tub and an informing element informing that the number of times of the antimicrobial water supply operation measured by the measuring element has reached a limit number of times.
- 9. The washing machine according to claim 5, further comprising a timing element measuring a time of an executed antimicrobial water supply operation in which the water is supplied through the antimicrobial water supply path into the wash tub and an informing element informing that the time measured by the timing element has reached a limit time.
- 10. The washing machine according to claim 5, further comprising a control device sequentially executing a wash step in which the water having passed through the normal water supply path is supplied into the wash tub so that a wash operation is carried out, a first rinse step in which the water having passed through the antimicrobial water supply path is supplied into the wash tub so that a rinse operation is carried out, and a second rinse step in which the water having passed through the normal water supply path is supplied into the wash tub so that a rinse operation is carried out.
- 11. The washing machine according to claim 5, further comprising a control device sequentially executing a first step in which the water having passed through the normal water supply path is supplied into the wash tub so that a wash operation is carried out, a second step in which a dehydration operation is carried out while the water having passed through the normal water supply path is supplied into the wash tub, and a third step in which the water having passed through the antimicrobial water-supply path is supplied into the wash tub so that a rinse operation is carried out.
- 12. The washing machine according to claim 1, wherein the water-supply mechanism includes a bathwater supply path provided for supplying bathwater into the wash tub, wherein the disposition section is provided in a midst of the bath water supply path.
- 13. The washing machine according to claim 1, wherein the antimicrobial agent has a predetermined dissolving speed when a water is at 25° C., the dissolving speed being set so that an effective concentration of chloride contained in the water after contact with the antimicrobial agent is increased in a range of 0.1 ppm and 10 ppm relative to an effective concentration of chloride contained in the water before the contact with the antimicrobial agent.
- 14. The washing machine according to claim 1, wherein the water-supply mechanism includes a water supply path for supplying the water from a water source to the wash tub, and the water supply path is provided with a water reservoir, wherein the disposition section is provided in the water reservoir.
- 15. The washing machine according to claim 1, wherein the water-supply mechanism includes a pouring section for pouring water into the wash tub, wherein the disposition section is provided in the pouring section.
- 16. The washing machine according to claim 1, further comprising a cassette case allowing water to pass therethrough and detachably attached to the disposition section, wherein the antimicrobial agent is accommodated in the cassette case.
- 17. The washing machine according to claim 1, wherein the antimicrobial agent contains a rust-proofing component for a material of iron system.
- 18. The washing machine according to claim 1, wherein the water-supply mechanism includes a bathwater supply path provided for supplying bathwater into the wash tub and a tap water supply path provided for supplying tap water into the wash tub, the washing machine further comprising a control device selectively executing a bathwater supply operation in which water having passed through the bathwater supply path is supplied into the wash tub and a tap water supply operation in which water having passed through the tap water supply path is supplied into the wash tub, wherein a concentration of hypohalogenous acid contained in the water in a wash liquid during the bathwater supply operation is set to be higher than a concentration of hypohalogenous acid contained in the water in the washtub during the tap water supply operation.
Priority Claims (2)
Number |
Date |
Country |
Kind |
2000-020094 |
Jan 2000 |
JP |
|
2000-156945 |
May 2000 |
JP |
|
US Referenced Citations (2)
Number |
Name |
Date |
Kind |
4795032 |
Kandathil |
Jan 1989 |
A |
5932531 |
Oberlander et al. |
Aug 1999 |
A |
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Number |
Date |
Country |
08026917 |
Jan 1996 |
JP |
11244581 |
Sep 1999 |
JP |
11256199 |
Sep 1999 |
JP |