This application is a U.S. National Stage Application which claims the benefit under 35 U.S.C. § 371 of International Patent Application No. PCT/KR2019/002992 filed on Mar. 14, 2019, which claims foreign priority benefit under 35 U.S.C. § 119 of Korean Patent Application 10-2018-0070038 filed on Jun. 19, 2018, in the Korean Intellectual Property Office, the contents of both of which are incorporated herein by reference.
The present disclosure relates to washing machine, and more particularly, to a washing machine equipped with a pulsator.
A washing machine is a machine that uses electric power to wash clothes. In general, a washing machine includes a tub for storing washing water, a drum rotatably installed inside the tub, a pulsator rotatably installed at the bottom of the drum, and a motor for rotating the drum and the pulsator.
When the drum and the pulsator are rotated by the motor in a state in which laundry and water mixed with a detergent are put into the inside of the drum, the pulsator cleans the laundry by agitating the laundry put into the drum with washing water to remove dirt from the laundry.
When dehydrating the laundry, the pulsator is stopped or rotates at a low speed and the drum rotates at a high speed to perform dehydration of the laundry. At this time, when the drum rotates at a high speed, the laundry rotates at the same speed as the drum. However, because the pulsator is stopped or rotates at a low speed, friction occurs due to a difference in rotation speed between the laundry and the pulsator.
Damage to the laundry and the pulsator may occur due to the friction between the laundry and the pulsator.
The present disclosure is directed to providing a washing machine to which a pulsator structure capable of preventing damage to a pulsator and laundry is applied.
The present disclosure is directed to providing a washing machine to which a pulsator structure capable of preventing frictional heat generated by friction between a pulsator and laundry is applied.
The present disclosure is directed to providing a washing machine capable of improving durability by applying different materials to a cap and a cover of a pulsator.
One aspect of the present disclosure provides a washing machine including a cabinet in which an opening for putting laundry is formed on a front side, a tub provided inside the cabinet, a drum rotatably provided inside the tub, a pulsator rotatably installed on the drum, and a cap coupled to the pulsator to cover at least a portion of a front surface of the plusator, wherein the cap includes a hole formed to discharge air.
A plurality of the holes may be provided.
The cap may include a first cap and a second cap provided to cover a front side of the first cap.
The first cap and the second cap may be formed of different materials.
The second cap may include a metal material.
The plurality of holes may be formed on the first cap and the second cap, respectively.
At least a portion of the plurality of holes of the second cap may be connected to the plurality of holes of the first cap.
Air may flow through the plurality of holes by the rotation of the pulsator or the drum.
The second cap may include a cap blade protruding forward.
The washing machine may further include a driving device configured to independently rotate the pulsator and the drum.
The driving device may include a first shaft configured to rotate the pulsator and a second shaft configured to rotate the drum.
The pulsator may include a pulsator body on which a through hole to which the first shaft is connected is formed, and a pulsator cover configured to cover a front surface of the pulsator body and including a cap installation portion corresponding to the through hole, and the cap may be installed in the cap installation portion.
The pulsator body and the pulsator cover may be formed of different materials, and the pulsator cover may include a metal material.
The pulsator body may include a plurality of air holes.
Another aspect of the present disclosure provides a washing machine including a tub, a drum rotatably installed in the tub to accommodate laundry, a pulsator rotatably installed in the drum, a first shaft configured to rotate the pulsator, a second shaft configured to rotate the drum, and a cap configured to cover at least a portion of a front surface of the plusator, wherein the cap includes a first cap coupled to the pulsator and a second cap formed of a metal material to cover a front side of the first cap.
The cap may include a plurality of holes.
The plurality of holes may be formed on the first cap and the second cap, respectively.
The pulsator may include a pulsator body on which a through hole to which the first shaft is connected is formed, and a pulsator cover configured to cover a front surface of the pulsator body and including a cap installation portion corresponding to the through hole, and the cap may be installed in the cap installation portion.
The pulsator body and the pulsator cover may be formed of different materials, and the pulsator cover may include a metal material.
The pulsator body may include a plurality of air holes.
According to an embodiment of the present disclosure, damage to laundry and a pulsator can be prevented by an improved pulsator structure.
Further, generation of frictional heat due to friction between laundry and the pulsator can be prevented, thereby improving durability.
Further, quality and assembly ability can be improved by applying a cap and a cover having different materials.
The embodiments described in the present specification and the configurations shown in the drawings are only examples of preferred embodiments of the present disclosure, and various modifications may be made at the time of filing of the present disclosure to replace the embodiments and drawings of the present specification.
Like reference numbers or signs in the various drawings of the application represent parts or components that perform substantially the same functions.
The terms used herein are for the purpose of describing the embodiments and are not intended to restrict and/or to limit the present disclosure. Also, the terms “comprises” and “has” are intended to indicate that there are features, numbers, steps, operations, elements, parts, or combinations thereof described in the specification, and do not exclude the presence or addition of one or more other features, numbers, steps, operations, elements, parts, or combinations thereof.
It will be understood that, although the terms first, second, etc. may be used herein to describe various components, these components should not be limited by these terms. These terms are only used to distinguish one component from another. For example, without departing from the scope of the present disclosure, the first component may be referred to as a second component, and similarly, the second component may also be referred to as a first component. The term “and/or” includes any combination of a plurality of related items or any one of a plurality of related items.
Hereinafter, embodiments of the present disclosure will be described in detail with reference to the accompanying drawings.
As illustrated in
The cabinet 10 includes a control panel 20 including an input 21 to receive an operation command of the drum washing machine 1 from a user and a display 22 to display operation information.
The input 21 is configured to receive commands of a user related to washing, rinsing, dehydrating and drying operations such as washing time, rinsing time, dehydrating time, drying time, operation and temporary operation. The input 21 may include a push button or a rotary button.
The display 22 displays information related to the operation of the drum washing machine 1 such as the amount of washing water, a process in which the drum washing machine 1 is performing, and the time remaining until the washing is finished, and may include a liquid crystal display (LCD) panel and a light emitting diode (LED) panel.
An embodiment of the present disclosure illustrates that the input 21 and the display 22 are each provided as a rotary button and a liquid crystal display panel, but the present disclosure is not limited thereto. For example, the input and the display may be integrally provided as a touch screen panel (TSP).
The cabinet 10 includes frames 10a, 10b, 10c, 10d, and 10e. The frames 10a, 10b, 10c, 10d, and 10e include the upper frame 10a and the lower frame 10e forming an upper surface and a lower surface of the cabinet 10, the front frame 10b and the rear frame 10c forming a front surface and a rear surface, and the side frames 10d forming opposite side surfaces, respectively.
A first opening 11 is formed on the front frame 10b so that laundry may be put into the drum 60. The first opening 11 may be opened and closed by a door assembly 30 installed on the front frame 10b.
The door assembly 30 may be provided to correspond to the first opening 11 of the front frame 10b. The door assembly 30 includes a first door 31 having a circular shape corresponding to the first opening 11. The first door 31 includes a first door body 31a rotatably installed on the front frame 10b to open and close the first opening 11.
The door assembly 30 includes a second opening 31b formed on the first door body 31a. The second opening 31b may be opened and closed independently of the first opening 11. The door assembly 30 includes a second door 32 corresponding to the second opening 31b. The second door 32 is rotatably installed on the first door body 31a to open and close the second opening 31b. The second door 32 may be opened and closed independently of the first door 31, so that additional laundry or a detergent may be put by opening the second door 32 in a state in which the first door 31 is closed. That is, the second opening 31b is formed to be in communicate with the inside of the cabinet 10 and the inside of the drum 60.
A diaphragm 45 may connect the cabinet 10 and the tub 50. The diaphragm 45 may be disposed between the first opening 11 of the cabinet 10 and an opening 51 of the tub 50. The diaphragm 45 may reduce vibration transmitted to the front frame 10b side when the drum 60 rotates.
A water supply pipe 13 configured to supply washing water to the tub 50 is installed above the tub 50. A water supply valve 14 is installed on one side of the water supply pipe 13.
A detergent supply device 40 is connected to the tub 50 through a connection pipe 16. Water supplied through the water supply pipe 13 is supplied to the inside of the tub 50 together with the detergent via the detergent supply device 40.
The tub 50 is supported by a damper 17. The damper 17 connects an inner bottom of the cabinet 10 and an outer surface of the tub 50. The damper 17 may reduce vibration and impact generated by a vertical movement of the tub 50.
A drain pump 18 to discharge water in the tub 50 to the outside of the cabinet 10, a connection hose 18a connecting the tub 50 and the drain pump 18 so that water in the tub 50 may be introduced into the drain pump 18, and a drain hose 19 to guide water pumped by the drain pump 18 to the outside of the cabinet 10 are provided below the tub 50.
The drum 60 has a substantially cylindrical shape in which front and rear sides are open and may be disposed rotatably inside the tub 50. The drum 60 may include a drum opening 60a formed on the front side. A central axis of the drum 60 may be disposed parallel to a central axis of the tub 50.
The drum 60 may perform washing by lifting and falling laundry while rotating inside the tub 50. A plurality of through holes 62 may be formed on a circumferential surface of the drum 60 so that the washing water stored in the tub 50 passes through. At least one protrusion 63 protruding through the inside of the drum 60 may be provided on the circumferential surface of the drum 60. The at least one protrusion 63 may rub against laundry when the laundry is washed, thereby improving washing performance.
The drum 60 may include a cylinder part 61 and a rear cover 65.
The cylinder part 61 forms a side surface of the drum 60. The cylinder part 61 may include the plurality of through holes 62 and the at least one protrusion 63.
The rear cover 65 may be provided on one side of the cylinder part 61. The rear cover 65 may form a rear surface of the drum 60. The rear cover 65 may be disposed at the rear of the cylinder part 61 and configured to extend toward a rotation shaft. The rear cover 65 may be disposed along a circumference of a pulsator 100. A pulsator installation portion 66 for installing the pulsator 100 may be formed in a central portion of the rear cover 65.
The rear cover 65 is disposed to be spaced apart from a radius of rotation of the pulsator 100, so that interference between the pulsator 100 and the rear cover 65 can be prevented. The rear cover 65 may be configured to be seated on a flange shaft 70 supporting the drum 60. That is, the rear cover 65 may be coupled to the flange shaft 70.
The pulsator 100 is disposed inside the rear of the drum 60. The pulsator 100 may be configured to be rotatable with respect to the drum 60. The pulsator 100 may be configured to be rotatable independently of the drum 60. That is, the pulsator 100 may rotate in the same direction as the drum 60 or may rotate in a different direction from the drum 60. A rotation shaft of the pulsator 100 may be provided to be the same as the rotation shaft of the drum 60.
A driving device 80 configured to provide power may be provided at the rear of the rear cover 65. The driving device 80 may include a first driving device 81 providing power to the pulsator 100 and a second driving device 82 providing power to the drum 60.
The first driving device 81 may include a first driving motor 81d generating a rotational force for rotating the pulsator 100, a first shaft 81a extending rearward from the pulsator 100 and serving as the rotation shaft of the pulsator 100, a first pulley 81b connected to the first shaft 81a, and a first belt 81c connecting the first driving motor 81d and the first pulley 81b.
The first driving motor 81d may be fixed to an outer side of the tub 50 and may provide power to the pulsator 100. The first driving motor 81d includes a first motor shaft 81e, and the first motor shaft 81e is disposed at a position of extending further to the rear of the cabinet 10 than a second motor shaft 82e, so that the first belt 81c and a second belt 82c may be configured not to interfere with each other.
The first shaft 81a may be connected to a rear surface of the pulsator 100 and may extend from the pulsator 100 along the rotation shaft of the pulsator 100. The first shaft 81a may extend to the rear of the pulsator 100. The first shaft 81a may be the rotation shaft of the pulsator 100. An embodiment of the present disclosure illustrates that the first shaft 81a is formed separately from the pulsator 100 and is coupled thereto, but the present disclosure is not limited thereto. For example, the first shaft may be integrally formed with the pulsator.
A first bearing 81f configured to rotatably support the first shaft 81a may be provided on an outer circumferential surface of the first shaft 81a. The first bearing 81f may be fixed by the second shaft 82a. One end of the first shaft 81a may be connected to the pulsator 100, and the other end of the first shaft 81a may be connected to the first pulley 81b. The first shaft 81a may rotate the pulsator 100 by transmitting the power, which is transmitted from the first driving motor 81d to the first pulley 81b, to the pulsator 100.
The second driving device 82 may include a second driving motor 82d generating a rotational force for rotating the drum 60, a second shaft 82a extending rearward from the drum 60 and serving as the rotation shaft of the drum 60, a second pulley 82b connected to the second shaft 82a, and a second belt 82c connecting the second pulley 82b and the second driving motor 82d.
The second driving motor 82d may be fixed to an outer side of the tub 50. The second driving motor 82d may provide power to the drum 60. The second driving motor 82d may be mounted on a portion different from a portion of a lower end portion of the outer circumferential surface of the tub 50 to which the first driving motor 81d is fixed.
The second driving motor 82d includes a second motor shaft 82e, and the second motor shaft 82e is disposed at a position of extending less to the rear of the cabinet 10 than the first driving motor 81d, so that interference between the second belt 82c and the first belt 81c may be prevented.
The first driving motor 81d and the second driving motor 82d may be motors capable of forward rotation and reverse rotation. The first driving motor 81d and the second driving motor 82d may include BLDC motors.
The second shaft 82a may be connected to the rear surface of the drum 60 and may extend from the drum 60 along the rotation shaft of the drum 60. The second shaft 82a may extend to the rear of the pulsator 100. The second shaft 82a may be the rotation shaft of the drum 60. The second shaft 82a may pass through the rear cover 65 of the drum 60 to connect the drum 60 and the second pulley 82b. An embodiment of the present disclosure illustrates that the second shaft 82a is formed separately from the drum 60 and is coupled to the drum 60, but the present disclosure is not limited thereto. For example, the second shaft may be integrally formed with the drum.
The second shaft 82a may be coupled to the flange shaft 70 provided on the rear surface of the drum 60. The flange shaft 70 is coupled to one side of the drum 60. The flange shaft 70 may rotate together with the rotation of the second shaft 82a. The drum 60 may rotate by the flange shaft 70 transmitting a rotational force of the second shaft 82a to the drum 60.
A second bearing 82f configured to rotatably support the second shaft 82a may be provided on an outer circumferential surface of the second shaft 82a. The second bearing 82f may be fixed to the tub 50. One end of the second shaft 82a may be connected to the drum 60, and the other end of the second shaft 82a may be connected to the second pulley 82b. The second shaft 82a may rotate the drum 60 by transmitting the power, which is transmitted from the second driving motor 82d to the second pulley 82b, to the drum 60.
The second shaft 82a may have a hollow inside so that the first shaft 81a may be rotatably inserted.
As illustrated in
The pulsator body 110 may include at least one pulsator body blade 112 protruding forward. The pulsator body 110 may be formed in a substantially circular shape. The pulsator body blade 112 is formed to protrude forward of the pulsator body 110. A plurality of the pulsator body blades 112 may be provided. An embodiment of the present disclosure illustrates that three of the pulsator body blades 112 are arranged at a predetermined interval (120 degrees), but the present disclosure is not limited thereto. The shape and number of blades may be variously changed. The pulsator body blade 112 is configured to generate water flow in the front and rear directions in the drum 60 during washing.
A plurality of air holes 114 may be formed in the pulsator body 110. The plurality of air holes 114 of the pulsator body 110 may be disposed at a position of being spaced apart from the pulsator body blade 112.
A through hole 111 for coupling the first shaft 81a provided to rotate the pulsator 100 is formed at the center of the pulsator body 110. The through hole 111 is formed at the center of the pulsator body 110. The first shaft 81a and the pulsator body 110 may be connected through a connection member 130. The pulsator body 110 is provided with a connection member installation portion 113 to couple the connection member 130. The connection member installation portion 113 may be provided at the center of the pulsator body 110.
The connection member 130 is formed in a cylindrical shape. The connection member 130 is provided to connect the pulsator body 110 and the first shaft 81a. A first coupling protrusion 131a to be coupled to the pulsator body 110 and a second coupling protrusion 131b to be coupled to the first shaft 81a may be formed on an inner circumferential surface and an outer circumferential surface of the connection member 130, respectively. The first coupling protrusion 131a and the second coupling protrusion 131b may have different shapes and thicknesses.
The connection member 130 is configured such that an outer side thereof is connected to the pulsator body 110 and an inner side thereof is connected to the first shaft 81a. The outer circumferential surface of the connection member 130 is formed in a shape corresponding to the connection member installation portion 113 of the pulsator body 110. The first coupling protrusion 131a may be formed on the outer circumferential surface of the connection member 130. The inner side of the connection member 130 is formed in a shape corresponding to the first shaft 81a to be connected to the first shaft 81a. The second coupling protrusion 131b may be formed on the inner circumferential surface of the connection member 130.
A first coupling groove 113a having a shape corresponding to the first coupling protrusion 131a of the connection member 130 may be formed on the connection member installation portion 113 of the pulsator body 110.
Power of the first shaft 81a is transmitted to the pulsator body 110 by the first coupling protrusion 131a and the second coupling protrusion 131b of the connection member 130, so that the pulsator 100 may be rotated.
The pulsator cover 120 may be provided at the front of the pulsator body 110. The pulsator cover 120 may be formed of a metal material. The pulsator body 110 may be injection molded. The pulsator body 110 and the pulsator cover 120 may be formed of different materials. The metallic pulsator cover 120 may cover the pulsator body 110 in front of the injection-molded pulsator body 110 to prevent temperature rise caused by friction with laundry. The aesthetics may be improved by the pulsator cover 120 made of metal.
Air introduced through the plurality of air holes 114 formed on the pulsator body 110 may be delivered to the pulsator cover 120 to prevent temperature rise caused by friction between the pulsator 100 and laundry.
The pulsator cover 120 may be formed in a shape corresponding to the pulsator body 110. The pulsator cover 120 may include at least one pulsator cover blade 122 protruding forward. The pulsator cover 120 may be formed in a substantially circular shape. The pulsator cover blade 122 is coupled to the pulsator body blade 112 and is configured to generate water flow in the front and rear directions in the drum 60 during washing.
A cap installation hole 121 for coupling a cap 200 is formed at the center of the pulsator cover 120. The cap installation hole 121 may be formed at a position corresponding to the through hole 111. The cap installation hole 121 is formed at the center of the pulsator cover 120.
The pulsator 100 may include the cap 200. The cap 200 is provided to cover at least a portion of a front surface of the pulsator 100. The cap 200 may be installed in the cap installation hole 121 of the pulsator cover 120.
The cap 200 may include a first cap 210 rotatably coupled to the pulsator 100 and a second cap 220 provided at the front of the first cap 210 to cover the first cap 210.
The first cap 210 and the second cap 220 may be formed of different materials. The first cap 210 may be injection molded. The second cap 220 may be made of a metal material.
The first cap 210 is formed as a circular first cap body 211. The first cap body 211 may include a first cap front surface 211a and a first cap side surface 211b protruding to the rear of the first cap front surface 211a.
The first cap body 211 includes a coupling part 213 protruding rearward. The coupling part 213 may be provided on the first cap side surface 211b of the first cap body 211. The coupling part 213 may be formed to protrude to the rear of the first cap side 211b. The coupling part 213 is formed in a hook shape. The coupling part 213 is provided to correspond to the cap coupling part 213 of the pulsator body 110. A plurality of the coupling parts 213 may be provided. An embodiment of the present disclosure illustrates that the coupling part is formed in a hook shape, but the coupling part may include various configurations for assembling the first cap to the pulsator.
A plurality of holes (hereinafter, referred to as first holes) may be formed on the first cap body 211. A first hole 214 may be formed on at least a portion of the first cap front surface 211a of the first cap body 211. A plurality of the first holes 214 may be formed. An embodiment of the present disclosure illustrates that the first holes 214 are formed in a fan shape in three directions of the first cap front surface 211a of the first cap body 211, but the present disclosure is not limited thereto. The shape and number of the first holes may be variously changed.
Air introduced through the first hole 214 of the first cap 210 may cool the pulsator 100 while circulating and may prevent temperature rise caused by friction between the pulsator 100 and laundry.
The second cap 220 is provided at the front of the first cap 210 to cover the first cap 210. The second cap 220 may be formed in a shape corresponding to the first cap 210. The second cap 220 may be formed of a metal material.
The second cap 220 is configured to surround the first cap body 211 from the outside of the first cap body 211. The second cap 220 is formed as a circular second cap body 221. The second cap body 221 may include a second cap front surface 221a and a second cap side surface 221b protruding to the rear of the second cap front surface 221a.
The second cap side surface 221b may include a fixing part 225 protruding. The fixing part 225 is provided to protrude from the second cap side surface 221b. The fixing part 225 is provided to couple the second cap 220 and the first cap 210. The fixing part 225 which is a plate-shaped protrusion may be coupled to the first cap side surface 211b of the second cap 220. The fixing part 225 may be bent and fixed to the first cap side surface 211b. An embodiment of the present disclosure illustrates that the fixing part which is a plate-shaped protrusion is bent and fixed to the first cap, but the present disclosure is not limited thereto. For example, the fixing part may include a configuration capable of fixing the first cap and the second cap.
The second cap front surface 221a may be provided with at least one cap blade 223 protruding forward. The cap blade 223 is formed to protrude forward from the second cap front surface 221a. The cap blade 223 is formed radially outward from the center of the second cap front surface 221a. An embodiment of the present disclosure illustrates that three of the cap blades are arranged to be spaced apart from each other at a predetermined interval, but the present disclosure is not limited thereto.
During washing, the pulsator 100 and the cap 200 rotate together, and at this time, the cap blade 223 formed on the cap 200 may generate water flow in the front and rear directions inside the drum 60. The cap blade 223 may reinforce the strength of the second cap 220. The cap blade 223 is provided to enhance an aesthetic effect.
The second cap 220 of a metal material is provided to reinforce the strength of the first cap 210 in the front of the injection-molded first cap 210 and prevent temperature rise caused by friction with laundry. A plurality of holes (hereinafter, second holes 224) is formed on the second cap front surface 221a of the second cap body 211. One or more of the second holes 224 are provided. The second hole 224 is formed on the second cap front surface 221a. The second hole 224 may be formed at a position corresponding to the first hole 214. An embodiment of the present disclosure illustrates that two of the second holes 224 are formed between the respective cap blades 223 of the second cap body 211, but the present disclosure is not limited thereto. The shape and number of the second holes may be variously changed.
Air introduced through the first hole 214 of the first cap 210 may circulate through the second hole 224 of the second cap 220. Air introduced through the first hole 214 of the first cap 210 may cool the pulsator 100 while circulating and may prevent temperature rise caused by friction between the pulsator 100 and laundry.
The first cap 210 and the second cap 220 rotate integrally. During dehydration, the cap 200 is stopped together with the pulsator 100 or rotates at a low speed. During dehydration, the drum 60 rotates at a high speed, and the pulsator 100 and the cap 200 are stopped or rotate at a low speed. For example, during dehydration, the drum 60 may rotate at a high speed of 1600 to 1400 rpm, and the pulsator 100 may rotate at a low speed of 50 rpm. Laundry may rub against the pulsator 100 and the cap 200 to generate heat due to friction, thereby increasing a temperature thereof. At this time, air is circulated toward the pulsator 100 through the plurality of air holes 114 formed on the pulsator 100 and the plurality of holes 214 and 224 formed on the cap 200, so that temperature rise of the pulsator 100 and the cap 200 may be prevented.
While the present disclosure has been particularly described with reference to exemplary embodiments, it should be understood by those of skilled in the art that various changes in form and details may be made without departing from the spirit and scope of the present disclosure.
Number | Date | Country | Kind |
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10-2018-0070038 | Jun 2018 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/KR2019/002992 | 3/14/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2019/245132 | 12/26/2019 | WO | A |
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105369524 | Mar 2016 | CN |
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2013-202320 | Oct 2013 | JP |
10-2013-0136748 | Dec 2013 | KR |
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Number | Date | Country | |
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20210262142 A1 | Aug 2021 | US |