This application claims priority to Korean Patent application no. 10-2012-0060405 filed Jun. 5, 2012 and no. 10-2012-0060406 filed Jun. 5, 2012 which is hereby incorporated by reference.
1. Field of the Invention
The present invention relates to a washing machine.
2. Description of the Related Art
Generally, a washing machine forcedly stirs washing targets by forming a water stream using a mechanical force of a pulsator rotated by a driving motor when detergents, washing water, and washing targets are loaded in a drum. Thus, washing can be performed by a physical action such as friction or impact between washing targets. Also, washing can be performed by a chemical action between detergents and washing targets. Furthermore, floating of washing targets in the drum promotes the chemical action of detergents.
The pulsator is rotated by the driving motor, and can form various water streams in the drum through normal/reverse rotation. Furthermore, in order to strengthen the water stream, a unit for spouting a water stream from the pulsator may be provided.
The spouting of the water stream through the pulsator can be implemented by various methods. As an example, there is a method of forming a water stream by a centrifugal force of the pulsator and spouting the water stream. However, in this case, since the water stream is spouted while having a whirling characteristic, it is difficult to secure a sufficient spouting pressure.
Meanwhile, there is a method of spouting a water stream by adding a separate fan to the pulsator. However, the structure of the pulsator can be complicated, and the whirling characteristic of the water stream still remains.
In either case, since washing water flows while circulating between the pulsator and the drum, foreign substances such as contaminants or lint from washing targets increases as time goes on. When foreign substances are appropriately removed, clogging of the flow path of washing water and recontamination of washing targets can occur.
The present invention provides a washing machine which can collect foreign substances floating in washing water when a water stream is spouted through a pulsator.
The present invention also provides a washing machine which can reduce abrasion of the laundry while using a small amount of washing water by forming a water stream with a strong spouting pressure and thus maintaining the balance of the water level of washing water inside a drum.
The present invention also provides a washing machine which can untangle twisted laundry using a water stream spouted from a pulsator.
The present invention also provides a washing machine which can improve the washing performance by forming a water stream with a strong spouting pressure and thus facilitating the circulation of detergents put into a drum.
According to an aspect of the present invention, there is provided a washing machine comprising: a tub containing washing water; a drum rotatably disposed in the tub and receiving laundry; a pulsator rotatably disposed inside the drum and having a spouting outlet; a water stream generation unit disposed under the pulsator and forming a water stream spouted through the spouting outlet by circulating washing water contained between the tub and the drum; a filter cap collecting foreign substances floating in washing water spouted through the spouting outlet; and a check valve opening the spouting outlet by the water stream formed by the water stream generation unit.
According to another aspect of the present invention, there is provided a washing machine comprising: a tub containing washing water; a drum rotatably disposed in the tub and receiving laundry; a pulsator rotatably disposed inside the drum and having a spouting outlet at a central portion thereof; a centrifugal blade unit rotatably disposed under the pulsator and spouting washing water introduced between the tub and the drum by a centrifugal force due to a rotation; and a guide unit disposed independently of a rotation of the centrifugal blade unit to guide washing water spouted by the centrifugal blade unit to the spouting outlet of the pulsator.
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
Embodiments will be described in detail with reference to the following drawings in which like reference numerals refer to like elements, and wherein:
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings. Exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. The invention may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. In the drawings, the shapes and dimensions may be exaggerated for clarity, and the same reference numerals will be used throughout to designate the same or like components.
Referring to
The main body 10 may form the exterior of the washing machine, and may have a cuboidal box shape. However, the shape of the main body 10 is merely an example, and is not limited to the cuboidal shape as long as the main body 10 can form the exterior.
A door 15 may be provided on an upper portion of the main body 10 to load and unload the laundry. The tub 20 may be filled with washing water, and may be suspended in the main body 10 by a suspension bar 40.
The drum 30 may be loaded with the laundry, and may be rotatably disposed in the tub 20. A pulsator 60 may be rotatably disposed on a lower portion of the drum 30.
A driving motor 50 may provide a torque for rotating the drum 30 and/or the pulsator 60. The driving motor 50 may be disposed under the tub 20. Hereinafter, the driving motor 50 will be exemplified as a direct driving type in which the shaft of the driving motor 50 is aligned with the rotation center of the drum 30 or the pulsator 60 on a same axis to directly deliver a torque to the drum 30 and/or the pulsator 60, but without being limited thereto, the driving motor 50 can be implemented by an indirection driving type in which the torque of the driving motor 50 is delivered to the drum 30 and/or the pulsator 60 through a power transmission member such as a belt or a pulley.
The driving motor 50 may include a core and a rotor that is rotated by an induced electromotive force interacting with the core. Due to the rotation of the rotor, a washing shaft 52 for rotating the pulsator 60 and a spinning shaft 51 for rotating the drum 30 can be rotated. While the rotor and the washing shaft 52 are integrally rotated at all times, the rotation of the spinning shaft 51 may be performed by manipulating a clutch (not shown) that transmits the torque of the rotor. The clutch may be selectively engaged with the rotor by moving upward and downward, thereby delivering the torque of the rotor to the spinning shaft 51.
A pulsator 60 may be rotatably disposed inside the drum 30. The pulsator may include a plurality of wings to form a water stream by the rotation of the pulsator 60. The pulsator 60 may have a spouting outlet 61h at the central portion thereof to spout a water stream generated by a water stream generation unit into the drum 30. The water stream generation unit may be disposed under the pulsator 60, and may circulate washing water contained between the tub 20 and the drum 30 and then spout washing water through the spouting outlet 61h.
The water stream generation unit may be rotatably disposed under the pulsator 60, and may include a centrifugal blade unit 80 and a guide unit 70. The centrifugal blade unit 80 may spout washing water introduced between the tub 20 and the drum 30 by a centrifugal force during the rotation. The guide unit 70 may be disposed independently of the rotation of the centrifugal blade unit 80, and may guide washing water spouted by the centrifugal blade unit 80 to the spouting outlet 61h of the pulsator 60.
Foreign substances floating in washing water spouted from the spouting outlet 61h may be collected by a filter cap 64. The filter cap 64 may have a plurality of through holes 64h formed therein. While washing water spouted through the spouting outlet 61h is passing through the through hole 64h, foreign substances having a larger size than the through hole 64h may be filtered.
Referring to
A check valve may open the spouting outlet 61h by the water stream generated by the action of the water stream generation unit. That is, during the rotation of the centrifugal blade unit 80, a water stream guided along the flow passage 62 may be formed, and thus the check valve may be opened by a water pressure applied by the water stream. The check valve may be implemented in various manners. In this embodiment, the check valve 66 may be vertically movably disposed in the filter cap 64, closing the spouting outlet 61h at the falling location and opening the spouting outlet 61h at the rising location due to the water pressure. The check valve 66 needs to close the spouting outlet 61h while the centrifugal blade unit 80 is not rotating, and also needs to close the spouting outlet 61h when washing water is introduced into the filter cap 64 through the through hole 64h of the filter cap. Accordingly, the check valve 66 needs to have a greater specific gravity than washing water, and may be formed of a flexible material so as to be smoothly seated on a seating groove 61 described later, particularly, upon falling operation. However, the check valve 66 is not limited to such a configuration, and may be implemented in other types. For example, the check valve 66 may be disposed to be rotatable in the filter cap 64 so as to open/close the spouting outlet 61h according to the water pressure.
Referring again to
The flow passage forming portion 62 may be provided with the seating groove 61, on which the check valve 66 is seated, around the spouting outlet 61h. The check valve 66 may be seated on the seating groove 61 at the falling location, thereby being limited in its movement and stably closing the spouting outlet 61h. Particularly, the check valve 66 may have an outer inclination surface 66a along the outer circumference that is seated in the seating groove 61, and the seating groove 61 may have an outer seating surface 61a corresponding to the outer inclination surface 661a. Particularly, in addition to the outer inclination surface 66a, the check valve 66 may further have an inner inclination surface 66b along the inner circumference, i.e., the circumference of the opened central portion of the check valve 66. In this case, the seating groove 61 may also have an inner seating surface 61b corresponding to the inner inclination surface 66b. Particularly, since the outer inclination surface 66a and the inner inclination surface 66b incline toward opposite directions to each other, the check valve 66 can be smoothly inserted into the seating groove 61 upon falling operation, and the spouting outlet 61h can be more reliably closed.
The filter cap 64 may be detachably coupled to the pulsator 60, particularly, the flow passage forming portion 62. For example, the filter cap 64 and the flow passage forming portion 62 may be coupled to each other by hook coupling or mutual fit coupling (In this embodiment, a fit protrusion 65 may be provided on the pulsator 60 to be coupled to the filter cap 64). In this case, the filter cap 64 can be separated by a certain level of force, or can be fastened or unfastened by a turning operation, but the present invention is not limited thereto. When a certain amount of foreign substance is collected in the filter cap 64, the filter cap 64 may be separated from the pulsator 60, and then the collected foreign substances may be discarded, thereby maintaining good hygiene.
Referring to
Particularly, the centrifugal blade unit 80 may form a spouting pressure by a centrifugal force during the rotation thereof to forcedly transfer washing water to a radially outward direction. In this case, the water stream pressurized by the centrifugal blade unit 80 may flow along the guide unit 70 and be guided to a central portion of the pulsator 60 in traveling direction.
Referring to
Here, the integral forming may not only mean that the upper surface 82 and the rotational blade 84 may be injection-molded into one component, but may also mean that the upper surface 82 and the rotational blade 84 are injection-molded into individual components and then the upper surface 82 is coupled to the upper end of each rotation blade 84 by thermal fusion.
More specifically, the centrifugal blade unit 80 may include a hub 85, a plurality of rotational blade 84, a lower surface 81, an upper surface 84, and an outer partition wall 86. Hereinafter, the hub 85 and the outer partition wall 86 that have not mentioned above will be described below. The hub 85, which is for connection with the washing shaft 52, may have a central portion penetrated by the washing shaft 52. The outer partition wall 86 may connect wing ends 84a of the plurality of rotational blades 84. Washing water may be spouted through an opening 87 that are surrounded by a pair of rotational blades 84 adjacent to each other, a circumference of the upper surface 82, and the outer partition wall 86.
Here, the hub 85, the lower surface 81, the plurality of rotational blade 84, and the outer partition wall 86 may be integrally formed in one component by injection-molding, but the upper surface 82 may be separately injection molded, and then the upper surface 82 may be coupled to the upper end of each rotational blade 84 by thermal fusion.
The centrifugal blade unit 80 may be coupled to the washing shaft 52 through the hub 85. Accordingly, the centrifugal blade unit 80 and the pulsator 60 may be together rotated by the driving motor 50. Washing water may be pressurized in a circumferential direction of the centrifugal blade unit 80 by a centrifugal force due to the rotation of the centrifugal blade unit 80.
The tub 20 may be filled with washing water. Also, the drum 30 may have a plurality of through holes at the side surface thereof, allowing washing water to move between the drum 30 and the tub 20. Referring to
As describe above, washing water may be pressurized in the circumferential direction by a centrifugal force due to the rotation of the centrifugal blade unit 80. When viewed from the outside, the water stream induced by the rotational blade 84 may spirally move in the circumferential direction as shown in
On the other hand, a pressure difference may be generated between at the communicating hole 32h and the inlet 83 by pressurization of the circumferential direction during the rotation of the centrifugal blade unit 80. Accordingly, washing water between the tub 20 and the drum 30 may be guided from the communicating hole 32h to the inlet 83 by the water pressure.
The guide unit 70 may be disposed independently of the rotation of the centrifugal blade unit 80, and may guide washing water spouted by the centrifugal blade unit 80 to the spouting outlet 61h of the pulsator 60. Particularly, the guide unit 70 may form a water stream pressurized by the centrifugal blade unit 80 into a direct stream, and then may allow the water stream to be spouted through the pulsator 60 Referring to
Referring to
Water stream pressurized in a circumferential direction by the centrifugal blade unit 80 may be induced into a direct stream by the guide blade 73, and may be discharged through the discharge port 72. That is, washing water may be discharged while being pressurized and rotated in a circumferential direction between the upper surface 82 and the lower surface 81 of the centrifugal blade unit 80.
Here, referring to
Meanwhile, the plurality of guide blades 73 may protrude toward the centrifugal blade unit 80 around the discharge port 72, and may extend along the radial direction. Accordingly, the water stream discharged from the opening 87 of the centrifugal blade unit 80 may be guided to the discharge port 72 along the guide blade 72.
As describe above, the centrifugal blade unit 80 and the pulsator 60 may be together rotated by the driving motor 50. However, the guide unit 70 may be fixed on the drum 30, and may be independent of the rotation of the centrifugal blade unit 80 and the pulsator 60. That is, the guide unit 70 may be fixed on the lower surface 31 to be rotated together with the drum 30, but may be rotated independently of the pulsator 60 and the centrifugal blade unit 80. During the spinning cycle, when the spinning shaft 51 is connected to the rotor of the driving motor 50 by the clutch and thus the drum 30 and the pulsator 60 together rotate during the spinning cycle, the guide unit 70 may rotate together with the centrifugal blade unit 80 and the pulsator 60. However, during the washing cycle, the guide unit 70 may be independent of the rotation of the centrifugal blade unit 80 and the pulsator 60.
Accordingly, as described above, a water stream with whirling characteristics discharged by the centrifugal blade unit 80 may be induced by the guide blade 73 of the guide unit 70 into a direct stream. The water stream converted into the direct stream may be spouted into the drum 30 through the spouting outlet 61h of the pulsator 60.
In an aspect of the above-mentioned configuration, the guide unit 70 fixed with respect to the drum 30 independently of the centrifugal blade unit 80 rotating together with the pulsator 60 may be provided to allow the water stream pressurized by a centrifugal force due to the rotation of the centrifugal blade unit 80 to be converted into the direct current with a strong spouting pressure by the guide unit 70.
The water stream that is whirling may have the characteristics of expanding to the surroundings by the centrifugal force. Accordingly, it may be difficult to form a strong spouting pressure of a vertical direction like the direct stream. Accordingly, the above-mentioned configuration may have an effect of forming a spouting water stream with a strong spouting pressure while simplifying the structure.
Washing water inside the drum 30 may form a whirling water stream due to the rotation of the pulsator 60, and thus the water level at the inner wall of the drum 30 tends to become higher than that at the central portion. Referring to the left drawing of
In this case, when a small amount of washing water is used, the laundry may be exposed to the air at the central portion of the drum 30, or may be abraded by a frictional force. Furthermore, since washing water flows between the drum 30 and the tub 20, washing water may flow out from the inner side to the outer side of the drum 30. Accordingly, the water level of washing water inside the drum 30 may become more lowered or uneven.
According to the configuration of this embodiment, a water stream spouted through the pulsator 60 at a strong spouting pressure may compensate for the water level at the central portion of the drum 30 as shown in the right drawing of
In addition, the present invention has an effect of untangling twisted laundry by allowing a water stream spouted from the pulsator 60 to be converted into a direct stream. The laundry inside the drum 30 may be twisted by the whirling water stream. However, when the twisted laundry contacts the direct stream, the rotation of the laundry may be reduced and thus the laundry can be untangled.
Referring to
Thereafter, when the water level is raised by the second water supply, the second wash may be performed ([t2, t3]). In the second wash, the driving motor 50 may rotate at a lower speed rpm1 than that of the first wash, but the present invention is not limited thereto. In
The spouting of the water stream through the pulsator 60 may also be performed to untangle the laundry inside the drum 30 after the second wash. For example, as shown in
The washing method according to this embodiment can facilitate the dissolution of detergents by spouting the water stream through the pulsator 60 at a low water level of an initial washing stage and thus inducing the circulation of washing water. Also, after the wash cycle of the laundry through the rotation of the drum 30 or the pulsator 60, a water stream may be again spouted to untangle the laundry twisted during the wash cycle. Thus, a next cycle such as a rinse cycle or a spin cycle can be performed while the laundry is being evenly distributed.
Although embodiments have been described with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More particularly, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, alternative uses will also be apparent to those skilled in the art.
Number | Date | Country | Kind |
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10-2012-0060405 | Jun 2012 | KR | national |
10-2012-0060406 | Jun 2012 | KR | national |
Number | Name | Date | Kind |
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5595072 | Bai et al. | Jan 1997 | A |
20030200774 | Kim et al. | Oct 2003 | A1 |
Number | Date | Country |
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1240851 | Jan 2000 | CN |
1451803 | Oct 2003 | CN |
20-0127329 | Dec 1998 | KR |
10-2001-0037217 | May 2001 | KR |
10-2011-0009536 | Jan 2011 | KR |
Entry |
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Machine Translation of Kim, KR 10-2001-0037217, May 2001. |
Number | Date | Country | |
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20130319056 A1 | Dec 2013 | US |