Patent Application
20200074253
The invention relates to washing marks, particularly to a washing mark with radio frequency identification.
Wash marks, also known as care labels or care tags, are washable labels attached to clothing or bags to indicate fabric composition and how a particular item should best be cleaned. Conventional washing tags are made by textile substrate with printed texts and/or symbols.
A new washing mark with radio frequency identification (RFID) tag has been developed.
a) bonding a metal foil to a PET plastic film;
b) performing photoresist printing on the metal foil;
c) etching parts of the metal foil, which are not covered by the photoresist;
d) removing the photoresist and cleaning an antenna 14 formed by the remained metal foil; and
e) performing quality inspection to the antenna 14.
The etching approach will pollute the environment and will have to be eliminated.
The RFID tag 13 made by the above process has a PET plastic film 16, which needs an adhesive 17 to be adhered between the first and second textile substrates 11, 12. There is another approach for forming an antenna of RFID tag, which prints metal conductive ink (e.g. silver paste) onto a PET plastic film. This can solve the pollution problem of the metal etching industry, but such an antenna formed by silver paste possesses less flexibility and extensibility. Also, metal particles contained in silver paste is easy to separate or be broken. This will cause damage to the antenna.
U.S. Pat. No. 9,888,578 provides a printed graphene-based laminate for wireless wearable communications, which can be made at a low temperature to be compatible with thermo-flexible materials such as paper and fabric. This shows that a graphene-based laminate made by graphene-based conductive ink printing possesses high conductivity, high flexible, low weight and low cost. And it is an ideal solution for wearable devices.
An object of the invention is to provide a washing mark with RFID, which possesses high flexible and low cost.
The washing mark of the invention includes a first textile substrate, a second textile substrate and a radio frequency identification (RFID) tag. The RFID tag is sandwiched between the first textile substrate and the second textile substrate and includes an antenna printed on a first surface of the first textile substrate and an RFID chip electrically connected to the antenna. The antenna is a porous structure formed by graphene-based conductive ink without an adhesive with a compression ratio of 50%˜90%. The second textile substrate is adhered onto the RFID tag by an adhesive.
The invention also provide a manufacturing method of the washing mark. The method includes the following steps of:
S1: directly printing the graphene-based conductive ink without an adhesive onto the first surface of the first textile substrate;
S2: drying the graphene-based conductive ink without an adhesive in an oven at 60° C.˜200° C. to form a porous structure;
S3: rolling the porous structure with a compression ratio of 50%˜90% to form the antenna;
S4: attaching the RFID chip onto the RFID tag and electrically connecting the RFID chip to the antenna to form the RFID tag;
S5: coating the RFID tag with an adhesive; and
S6: bonding the second textile substrate onto the adhesive to make the RFID tag sandwiched between the first and second textile substrates.
The printing of step S1 includes one of screen printing, inkjet printing and spray printing.
The graphene-based conductive ink without an adhesive is composed of graphene, filler particles, dispersant and solvent.
The filler particles include one of carbon material, metal particles and conductive oxide powder.
The carbon material includes one of graphene, graphite, carbon black, carbon nanotube and fullerene.
The metal particles include one of platinum, gold, palladium, silver, copper, nickel and zinc and core-shell particles and alloys thereof.
The conductive oxide powder includes one of palladium oxide and ruthenium oxide.
The porous structure is formed by a mixture of macro-porous architecture. The pore diameter of the mixture of macro-porous architecture is great than 50 nm. The mixture of macro-porous architecture is composed of naturally-stacked graphene.
The porous structure includes porous structures composed of other carbon materials. The other carbon materials include one of graphite nanosheet, carbon nanotube, carbon nanowire, carbon nanorod and carbon nanofiber.
The positional relationship in the following description, including top (upper), bottom (lower), left and right, is based on the directions in the drawings if no special indication.
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A preferred embodiment of the RFID tag 20 includes an antenna 21 directly printed on a first surface of the first textile substrate 30 and an RFID chip 22 electrically connected to the antenna 21. The antenna 21 is printed on the first surface with graphene-based conductive ink without an adhesive, then dry and roll the graphene-based conductive ink without an adhesive with a compression ratio of 50%˜90% to form the antenna 21 with a porous structure as shown in
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S1: directly printing the graphene-based conductive ink without an adhesive onto the first surface of the first textile substrate 30;
S2: drying the graphene-based conductive ink without an adhesive in an oven at 60° C.˜200° C. to form a porous structure as shown in
S3: rolling the porous structure with a compression ratio of 50%˜90% to form the antenna 21 as shown in
S4: attaching the RFID chip 22 onto the RFID tag 20 and electrically connecting the RFID chip 22 to the antenna 21 to form the RFID tag 20;
S5: coating the RFID tag 20 with an adhesive 50; and
S6: bonding the second textile substrate 40 onto the adhesive 50 to make the RFID tag 20 sandwiched between the first and second textile substrates 30, 40.
The printing of step S1 includes one of screen printing, inkjet printing and spray printing. In a preferred embodiment, the graphene-based conductive ink without an adhesive is composed of graphene, filler particles, dispersant and solvent. The graphene-based conductive ink without an adhesive is printed on the first surface of the first textile substrate 30, and then dry and roll the graphene-based conductive ink without an adhesive with a compression ratio of 50%˜90% to form the antenna 21 with a porous structure. The antenna is a dense graphene-based compressed layer as shown in
In a preferred embodiment, the porous structure formed by the dried graphene-based conductive ink without an adhesive may serve as a conductive cage for capturing the filler particles as shown in
In a preferred embodiment, the carbon material includes one of graphene, graphite, carbon black, carbon nanotube and fullerene. The metal particles include one of platinum, gold, palladium, silver, copper, nickel and zinc and core-shell particles and alloys thereof. The conductive oxide powder includes one of palladium oxide and ruthenium oxide.
In a preferred embodiment, the porous structure formed by the dried graphene-based conductive ink without an adhesive is formed by a mixture of macro-porous architecture. The pore diameter of the mixture of macro-porous architecture is great than 50 nm. The mixture of macro-porous architecture is composed of naturally-stacked graphene. The porous structure includes porous structures composed of other carbon materials. The other carbon materials include one of graphite nanosheet, carbon nanotube, carbon nanowire, carbon nanorod and carbon nanofiber.
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