This application claims benefit/priority of Chinese patent application No. 201810507490.2, filed May 24, 2018, published as ______, titled “Waste Collecting Apparatus and Workpiece Processing System”, which are incorporated herein by reference in entirety.
The present disclosure relates to the field of machining processes, and in particular to a waste collecting apparatus and a workpiece processing system.
A machining process procedure usually involves cutting or drilling a workpiece by a cutter (tool), and also requires injection of cooling water into a position that is cut or drilled on the workpiece, so as to avoid damage to the cutter caused by excessive temperature. In this case, the above process produces a waste including a solid residue (generated by the workpiece) and a liquid waste. In order to avoid the waste from disturbing with the work environment, it is necessary to collect the waste for a centralized process.
The prior art has at least the following problems: the machine needs to be stopped frequently during the workpiece machining process in order to process the waste collecting box, which increases the labor intensity and reduces the work efficiency.
An embodiment of the present disclosure provides a waste collecting apparatus and a workpiece processing system which comprises the waste collecting apparatus, wherein the waste collecting apparatus comprises: a collecting body; a feeding pipe and a liquid discharging pipe in communication with the collecting body; and a separating mechanism provided within the collecting body, with the separating mechanism configured to be passed by a liquid waste and retain a solid waste.
Drawings required for use in the description of embodiments will be introduced briefly below in order to explain the technical solutions of the embodiments of the present disclosure more clearly, and it will be apparent that the drawings described below are merely illustrative of some embodiments of the present disclosure and those skilled in the art would also obtain, from these drawings, other drawings without inventive efforts.
In order to make the objects, technical solutions and advantages of the embodiments of the present disclosure clearer, the technical solutions of the embodiments in the present disclosure will be clearly and completely described in the following with reference to the accompanying drawings in the present disclosure, and it is apparent that the described embodiments are some but not all of the embodiments of the present disclosure. The components of the present disclosure, which are generally described and illustrated in the figures herein, may be arranged and designed in a variety of different configurations.
Therefore, the detailed description of the present disclosure set forth in the accompanying drawings is not intended to limit the scope of the present disclosure, but illustrate only selected embodiments of the present disclosure. All the other embodiments, obtained by those skilled in the art in light of the embodiments of the present disclosure without inventive efforts, will fall within the claimed scope of the present disclosure.
It should be noted that similar reference numerals and alphabets indicate similar items in the following drawings, and therefore, once an item is defined in a drawing, it is not necessary to further define or explain the item in the subsequent drawings.
In the description of the present disclosure, it should be indicated that orientation or positional relations indicated by terms such as “center”, “upper”, “up”, “down”, “left”, “right”, “vertical”, “horizontal”, “inside”, and “outside” are based on the orientation or positional relations as shown in the drawings, or the orientation or positional relationship that the invention product is conventionally placed in use, and are only for facilitating description of the present disclosure and simplifying the description, rather than indicating or implying that the referred apparatus or elements must be in a particular orientation or constructed or operated in the particular orientation, and therefore they should not be construed as limiting the present disclosure.
In addition, terms such as “first”, “second”, and “third” if present are used only for distinguishing the description, and should not be understood as indicating or implying to have importance in relativity.
In addition, if present, the terms “horizontal”, “vertical”, “overhanging”, etc. are not intended to mean that the component is absolutely horizontal or overhanging, but may be slightly inclined. For example, the term “horizontal” merely means that its direction is more horizontal with respect to “vertical”, and does not mean that the structure must be completely horizontal, but may be slightly inclined.
In the description of the present disclosure, it should be indicated that unless otherwise expressly specified or defined, if present, terms “provide”, “mount”, “couple”, and “connect” should be understood broadly, and for example, a connection may be a fixed connection, or a detachable connection, or an integrated connection; may be a mechanical connection or an electric connection; or may be a direct connection, or an indirect connection via an intermediate medium, or may be an internal communication between two elements. The specific meanings of the above-mentioned terms in the present disclosure would be understood by those skilled in the art according to specific situations.
It should be noted that features in the embodiments of the present disclosure may be combined with one another without conflicting.
An embodiment of the present disclosure provides a waste collecting apparatus, as shown in
The following explains the working principle of the waste collecting apparatus provided by an embodiment of the present disclosure:
during the production process, a waste enters the collecting body 1 through the feeding pipe 2, and the separating mechanism 4 within the collecting body 1 can be passed by a liquid waste and retain a solid waste. After entering the collecting body 1, the waste is subjected to a solid-liquid separation under an action of the separating mechanism 4, where a liquid waste is discharged through the liquid discharging pipe 3, and a solid waste is retained in the collecting body 1, and the waste obtained from the collecting body 1 is a solid waste.
The waste collecting apparatus provided by an embodiment of the present disclosure can complete the solid-liquid separation of the waste by the provision of the separating mechanism 4, the liquid waste can be continuously discharged from the collecting body 1, and the solid waste is retained and aggregated in the collecting body 1 to be centrally processed periodically, without a separate solid-liquid separation process. Moreover, since the collecting body 1 retains only the solid waste, the time interval for centrally processing the waste increases, allowing a reduction in labor intensity and an improvement of work efficiency.
The following sets forth in various components of the waste collecting apparatus provided by an embodiment of the present disclosure and their actions respectively:
referring to
The feeding pipe 2 may be provided at an upper portion of the collecting body 1 and in communication with the receiving chamber 101, and the liquid discharging pipe 3 may be provided at a lower portion of the collecting body 1 and in communication with the receiving chamber 101. By doing so, the waste under action of gravity may enter the collecting body 1, and further enables a more efficient process of discharging the liquid waste through the liquid discharging pipe 3. In the present embodiment, the feeding pipe 2 and the liquid discharging pipe 3 are provided at opposite sides of the collecting body 1.
The separating mechanism 4 is configured to be passed by a liquid waste and retain a solid waste, and the structure of the separating mechanism 4 is illustrated by examples below:
referring to
In another possible implementation mode, the separating mechanism 4 may include: a waste aggregating chamber 41 in communication with the feeding pipe 2; and the separating mechanism 4 is provided on a wall with a filtering structure 5 configured to be passed by a liquid waste and retain a solid waste.
In connection with
Herein, the pipe orifice of the feeding pipe 2 located in the collecting body 1 may be aligned with an upper opening of the waste aggregating chamber 41 to bring the feeding pipe 2 in communication with the waste aggregating chamber 41. The upper opening of the waste aggregating chamber 41 is the second opening 44 shown in
The structure of filtering structure 5 is illustrated by examples below:
referring to
There may be one or more holes 51, and when there are a plurality of holes 51, the holes may be dispersedly distributed on the wall of the separating mechanism 4, or may be distributed centrally in a circular or square area on the wall of the separating mechanism 4.
Referring to
Herein, the filter 52 may be a filtering mesh or a filtering film, and when the filter 52 is a filtering mesh, the filtering mesh has a pore size smaller than a particle size of the solid waste.
The filter 52 may be fixed within the first opening 42 by adhering, and during installation the fixation of the filter 52 may be implemented conveniently just by applying an adhesive around the filter 52.
In connection with
The first opening 42 may be provided fully on a wall face of the separating mechanism 4, that is, the entire wall face of the separating mechanism 4 is the filter 52, and by doing so, the efficiency of passage of the liquid waste can be improved. Alternatively, the first opening 42 may be provided at a specific position on the wall, for example, the first opening 42 may be provided at a position on the wall of the filtering structure 5 corresponding to the liquid discharging pipe 3, so that the filtered liquid waste enters directly the liquid discharging pipe 3.
In connection with
After the liquid waste is discharged through the liquid discharging pipe 3, the solid waste is retained in the waste aggregating chamber 41 of the separating mechanism 4, and in order to facilitate recycle of the solid waste in the separating mechanism 4, the separating mechanism 4 is provided within the collecting body 1 in the following modes:
in connection with
Further, the separating mechanism 4 may be provided with a handle 45 for facilitating the pushing and pulling of the separating mechanism 4.
When the separating mechanism 4 is provided within the collecting body 1 in a pulling-out manner, with the direction shown in
In a second mode, the bottom face of the collecting body 1 is opened, and the separating mechanism 4 is sleeved inside the collecting body 1. When the solid waste in the separating mechanism 4 needs to be recycled, the separating mechanism 4 can be taken out of the collecting body 1 by lifting the collecting body 1 or pulling down the separating mechanism 4.
When the separating mechanism 4 is sleeved inside the collecting body 1, a bottom wall of the separating mechanism 4 is in a sealing contact with a lower end of the sidewall of the collecting body 1, avoiding leakage of liquid waste.
Referring to
Referring to
In order to improve the efficiency of the waste flow, as shown in
Two ends of the liquid pumping device 6 may be connected with the liquid discharging pipe 3 and the waste liquid collecting container 13 respectively, and the pumped liquid waste enters the waste liquid collecting container 13 for recycle. For example, the liquid pumping device 6 may be a pump or a fan.
An embodiment of the present disclosure provides a workpiece processing system including the above-described waste collecting apparatus.
By applying the above-described waste collecting apparatus to the workpiece processing system, the waste generated by the processing procedure can enter the waste collecting apparatus and subjected to a solid-liquid separation by the waste collecting apparatus, thereby facilitating sorting, recycling and processing of the waste generated by the processing procedure.
When the workpiece processing system is a thin sheet workpiece drilling system, the waste generated includes a workpiece waste residue and waste water formed after the use of the cooling water in the drilling process. The workpiece waste residue is retained in the waste aggregating chamber 41, and the waste water is discharged through the liquid discharging pipe 3. It should be noted that the workpiece processing system may also be other types of processing system.
In order to facilitate the collection of the waste generated by the processing procedure, the workpiece processing system further includes a waste aggregating mechanism 7 in communication with the collecting body 1 through the feeding pipe 2, and the waste aggregating mechanism 7 is configured to collect a waste. By the provision of the waste aggregating mechanism 7, it is possible to collect the waste generated during the processing procedure, avoiding environmental pollution and safety risks caused by the splashed waste.
As an example, the waste aggregating mechanism 7 may be a waste aggregating cover, and the waste aggregating cover may be a funnel-shaped or spherical structure; and provided surrounding the outside of the workpiece and the cutter, the waste aggregating cover performs a function of collecting waste. When the waste aggregating cover is funnel-shaped, the cutter and the workpiece may be provided in a variable diameter section of the funnel-shaped waste aggregating cover. When the waste aggregating cover has a spherical structure, the waste aggregating cover may include an upper cover body and a lower cover body. When applied, the upper cover body and the lower cover body are approaching each other from two ends where the workpiece and the cutter are located, and are closed to form a spherical waste aggregating cover, inside which the workpiece and the cutter are located.
As another example, the waste aggregating mechanism 7 includes: two waste aggregating pipes 701, both two waste aggregating pipes 701 having one end in communication with the feeding pipe 2, and the other end respectively in contact with a front face and a back face of a thin sheet workpiece to be drilled X;
the workpiece processing system further includes: a first drilling member 8 and a second drilling member 9 respectively located in the two waste aggregating pipes 701; and
a first water inlet pipe 10 and a second water inlet pipe 11 respectively in communication with the two waste aggregating pipes 701.
By doing so, in case of drilling, the cooling water flows into the first drilling member 8 and the second drilling member 9 through the first water inlet pipe 10 and the second water inlet pipe 11 respectively, to cool the drilled portion. Since the first drilling member 8 and the second drilling member 9 are respectively located in the two waste aggregating pipes 701, the solid waste and the liquid waste generated by the drilling process enter the feeding pipe 2 through the two waste aggregating pipes 701, respectively. The solid waste enters the feeding pipe 2 through the waste aggregating pipe 701 under a washout action of the cooling water, and the entire waste collecting process is carried out in a closed space, avoiding environmental pollution and safety risks caused by the splashed waste.
Herein, the waste may flow in the waste aggregating pipe 701 under an impact action of the cooling water. Where the liquid pumping device 6 is provided, the waste may also be flowed in the waste aggregating pipe 701 under a pumping pressure provided by the liquid pumping device 6.
Referring to
Herein, the collecting body 1 has a rectangular parallelepiped structure, and has a receiving chamber 101 inside, a front lower portion of the collecting body 1 is provided with a third opening 102 in communication with the receiving chamber 101, the separating mechanism 4 has a rectangular parallelepiped structure, and is provided inside the collecting body 1 in a pulling-out manner through the third opening 102. The separating mechanism 4 includes a front sidewall, a rear sidewall, a left sidewall, a right sidewall, and a bottom wall, and the front sidewall, the rear sidewall, the left sidewall, the right sidewall, and the bottom wall are connected to each other to form a drawer structure with an opening at a side (the opening is the second opening 44 shown in
In
The waste collecting apparatus shown in
The separating mechanism 4 shown in
In the separating mechanism 4 shown in
The waste collecting apparatus shown in
The waste collecting apparatus shown in
Referring to
Herein, one end of the liquid pumping device 6 is connected to the liquid discharging pipe 3, and the other end is connected to a waste liquid collecting container 13, the waste aggregating mechanism 7 includes two waste aggregating pipes 701, wherein one of the two waste aggregating pipes 701 having one end in communication with one of the feeding pipes 2 and the other end in contact with a front face of the thin sheet workpiece to be drilled X, and the other aggregating pipe 701 having one end in contact with the other feeding pipe 2 and the other end in contact with a back face of the thin sheet workpiece to be drilled X.
The first water inlet pipe 10 is in communication with one of the waste aggregating pipe 701, and the first drilling member 8 is located within the waste aggregating pipe 701, and the second water inlet pipe 11 is in communication with the other waste aggregating pipe 701 and the second drilling member 9 is located in the waste aggregating pipe 701.
An embodiment of the present disclosure provides a waste collecting apparatus and a workpiece processing system, where the machine does not need to be stopped frequently during the workpiece machining process procedure in order to process the waste collecting box, and the waste collecting apparatus may perform a solid-liquid separation to the waste, which reduces labor intensity and improves the work efficiency.
The above description is only illustrative embodiments of the present disclosure, and is not intended to limit the scope of the present disclosure, and any modifications, equivalents, improvements, etc., made within the spirit and principles of the present disclosure should be included within the scope of protection of the present disclosure.
In summary, the present disclosure provides a waste collecting apparatus and a workpiece processing system, which has a simple structure and low cost, and can effectively separate a liquid waste from a solid waste, thereby allowing effectively a reduction in labor intensity and an improvement of work efficiency.
Number | Date | Country | Kind |
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201810507490.2 | May 2018 | CN | national |