The present invention relates to a waste collection unit and more particularly to a waste collection unit that is part of a waste disposal system that employs the waste collection unit for collecting medical waste and a docking station for disposing of the medical waste from the waste collection unit.
Waste collection units are well known for use in surgical environments to collect medical waste such as bodily fluids and materials during a surgical procedure. Examples of waste collection units can be found in U.S. Pat. Nos. 5,997,733; 6,180,000; and 6,222,283. For instance, U.S. Pat. No. 5,997,733 discloses a waste liquid and smoke disposal system which combines the functions of a smoke extraction system and a waste collection unit, typically in, but not limited to, a surgical environment. The smoke extraction system and the waste collection unit are connected to supply the medical waste collected thereby to a waste treatment (e.g. decontamination and/or sterilization) and disposal system. In such systems, the waste collection unit can be provided as a cart-mounted apparatus to provide mobility. The waste collection unit can then dock to known docking stations to dispose of the medical waste collected by the unit. As a result, surgical teams can quickly, easily, and efficiently maintain the integrity of a surgical site with a minimum of operating components.
In these types of systems, once the medical waste is collected, the waste collection unit can then be wheeled to a docking station to be emptied and cleaned. The waste collection unit can be connected to the docking station without the need for any manual connections. This is greatly beneficial by reducing, if not eliminating, inadvertent contact with the contained medical waste. Although these types of waste collection units have been very successful, there is a need for increased benefits in a more economical unit. One benefit desired is the need to improve cleaning of the waste collection unit. The cleaning cycle typically employed to remove any residual medical waste in the waste collection unit during disposal is effective, but there is a need for an improved cleaning cycle that serves to more efficiently clean the waste collection unit. Also, prior waste collection units include an onboard vacuum system to draw the medical waste into a canister of the waste collection unit. To reduce the cost of these units, there is a need to eliminate the use of onboard vacuum systems, while still allowing the unit to be used and to be emptied without manual connections. Lastly, there is a need to improve the ease of docking the waste collection unit with the docking station.
The present invention provides a waste collection unit for collecting medical waste and disposing of the medical waste at a docking station. The waste collection unit comprises a canister having an inlet for receiving the medical waste and an outlet for discharging the medical waste at the docking station. The canister also includes a cap and a base with a wall extending between the cap and the base. A sprinkler is supported by the cap for directing a cleaning agent against the wall of the canister during a cleaning cycle after disposing of the medical waste at the docking station. The sprinkler includes a helical configuration for providing a cone-shaped spray pattern of the cleaning agent against the wall of the canister. This spray pattern has the advantage of effectively covering an interior surface of the wall of the canister with the cleaning agent, thus allowing the cleaning agent to work along a large portion of this surface to clean the canister.
The present invention also provides the waste collection unit with a control unit programmed for supplying the cleaning agent at a high concentration into the canister through a sprinkler system in a plurality of repeated injections during the cleaning cycle with pauses between the injections. By using high concentrations of cleaning agent applied to the canister in repeated injections, the canister can be cleaned in stages that can be controlled to efficiently clean the canister without wasting the cleaning agent.
The present invention also provides the canister with a vacuum housing having first and second vacuum ports in communication with the canister for selectively connecting to an external vacuum source to draw a vacuum within the canister thereby drawing the medical waste into the canister through the inlet. A check valve is disposed within the first vacuum port for preventing the drawing of air in through the second vacuum port while the first vacuum port is connected to the external vacuum source and the second vacuum port is disconnected from the external vacuum source. The vacuum ports allow the waste collection unit to utilize the external vacuum source provided in a use area, e.g., operating room, doctor's office, etc., thereby eliminating any onboard vacuum systems and reducing the cost of the waste collection unit, while still allowing the waste collection unit to be used and to be emptied without manual connections.
The present invention also provides a carrier supporting the canister. The carrier includes a plurality of wheels for providing mobility to the waste collection unit between the use areas and the docking station. A strike plate is floatably supported by the carrier to better align the waste collection unit with the docking station. By allowing the strike plate to float, docking the waste collection unit with the docking station does not require the precision currently needed with known units.
Advantages of the present invention will be readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
Referring to the Figures, wherein like numerals indicate like or corresponding parts throughout the several views, a waste disposal system for collecting and disposing of medical waste, e.g., bodily fluids and materials, is shown generally at 10. Referring to
Referring to
An inlet 22 is provided in the cap 24 of the canister 20 to receive medical waste from, for example, a patient having surgery in an operating room. A disposable manifold and filter system 32 is also shown at the inlet 22. The manifold and filter system 32 is used to facilitate the collection of the medical waste into the canister 20. The manifold and filter system 32 allows for various tubes 30 to be connected to inlet ports 36. The tubes 30 are connected at the other end to various waste collection tools (not shown). In this embodiment four inlet ports 36 are provided. Caps 34 can be used to close off unused inlet ports 36. The manifold and filter system 32 includes at least one filter (not shown) to remove solid or semi-solid material such as bone chips, flesh, blood clots or the like from the medical waste generated by the surgical procedure or operation. An example of such a manifold and filter system 32 is described in U.S. Pat. No. 6,331,246 to Beckham et al., herein incorporated by reference.
The medical waste is drawn into the canister 20 through the manifold and filter system 32 and the inlet 22 by a vacuum, which is applied through a vacuum housing 26. An external vacuum source is connected to the vacuum housing 26, such as the vacuum available in for example the operating room, doctor's office, etc. The vacuum source is connected to the waste collection unit 12 through tubes 28. There are two tubes 28 shown, but one would work and more than two would work as well depending upon the amount of vacuum available and needed.
Referring to
The port member 29 extends to a second end inside of the canister 20. A cage 44 is fixed to the second end of the port member 29. More specifically, the cage 44 includes a hollow extension 42 that is fixed to the second end of the port member 29 such as by adhesive. An opening 48 is defined in the extension 42. The opening 48 is in fluid communication with the port 31 such that the vacuum drawn through the vacuum housing 26 continues through the port 31 and the opening 48 into the canister 20. The cage 44 traps a float 46, which in the disclosed embodiment is a check ball, but could take other shapes or forms. The float 46 is heavy enough so that the vacuum being drawn in the canister 20 does not move the float 46. The float 46 only moves when the fluid within the canister 20 reaches the float 46. In this way, as the fluid level in the canister 20 is raised to the float 46, the float 46 raises. In the event the fluid level in the canister 20 continues to rise, the float 46 closes the opening 48 in the extension 42, thereby closing the communication between the vacuum ports 40 and the canister 20 when the medical waste is at a predetermined level. This prevents fluid in the canister 20 from being sucked into the vacuum housing 26 and into the vacuum source in the hospital, doctor's office, etc. Referring briefly to
Referring to
Referring specifically to
In use, the waste collection unit 12 is wheeled to a patient and connected to the vacuum source through the tubes 28. The manifold and filter system 32 is inserted into the inlet 22 and the collection tubes 30 are connected to the manifold and filter system 32. The vacuum tubes 28 pull a vacuum within the canister 20, which causes a vacuum to be pulled through the tubes 30 drawing in the medical waste through the collection tools. Once the procedure is completed, the vacuum tubes 28 may be disconnected and a new manifold and filter system 32, collection tubes 30 and collection tools can be connected to the waste collection unit 12 and the waste collection unit 12 can be used on another patient. Eventually, the canister 20 will become full and need to be emptied. At this point, the waste collection unit 12 is wheeled to the docking station 14 to be emptied and cleaned.
Referring to
Referring specifically to
A resilient member 86 is disposed between the guard member 83 and the strike plate 80. The resilient member 86 acts as a spring between the guard member 83 and the strike plate 80. The resilient member is further defined as a washer 86 having resilient undulations. The guard member 83 defines a pocket 83a and the washer 86 is disposed in the pocket 83a such that the resilient undulations act to bias between the strike plate 80 and the guard member 83 to floatably support the strike plate 80 relative to the guard member 83. In this way, the strike plate 80 can tilt against the bias of the washer 86 for better mating with the receiver 52. By introducing a flatter surface of the strike plate 80 to the receiver 52, which is provided by the strike plate 80 being floatably supported for tilting relative to the tower 21b, a better magnetic connection is achieved.
Referring to
The couplings 56 and 57, which may be standard hydraulic hose couplings, are adapted to mate with complementary couplings 56a and 57a within the docking station 14. The couplings 56a and 57a are concealed within doors 58 on the docking station 14. When the waste collection unit 12 docks to the docking station 14, i.e., the strike plate 80 mates with the receiver 52, two hubs 23 of the wheels 16 simultaneously engage bumpers 25 on the docking station 14 which slide the doors 58 open (not shown). The couplings 56 and 57 on the waste collection unit 12 are then engaged by the couplings 56a and 57a from the docking station 14. More specifically, the couplings 56a and 57a from the docking station 14 are automatically moved by an actuator C, preferably a pneumatic cylinder C operated by an air compressor AC. A guide 54 on the waste collection unit 12 and a complementary pin 54a mounted to a plate 105 holding the couplings 56a, 57a aligns the couplings 56, 56a and 57, 57a to facilitate a successful fluid connection between the waste collection unit 12 and the docking station 14, as shown.
Still referring to
The docking station 14 has a water line 60 extending from a water source W and a drain line 62 extending from the waste drain D. Once docked, the docking station 14 drains the canister 20 through the conduit 81, drain couplings 56, 56a, and the drain line 62 via an offloading pump P. The offloading pump P is activated once the couplings 56, 56a and 57, 57a mate, i.e., after the control unit 100 instructs the controller 102 to actuate the pneumatic cylinder C to connect the couplings 56, 56a and 57, 57a. A switch or sensor (not shown), in communication with the controller 102, may be actuated between the couplings 56, 56a or 57, 57a, or between the guide 54 and pin 54a to indicate that the couplings 56, 56a and 57, 57a have properly mated. Once empty, as detected by a float switch 106, the control unit 100 instructs the controller 102 to activate a cleaning system of the docking station 14. The cleaning system comprises a 12V solenoid valve 107 used to selectively open and close the water line 60 and an injector pump 108 used to inject a cleaner 64 into the water line 60.
The cleaning system is operated in a cleaning cycle dictated by the control unit 100, i.e., the control unit 100 (including appropriate microprocessors) is programmed to instruct the controller 102 as to the cleaning cycle, e.g., when the valve 107 should be open/closed and when cleaner 64 should be injected into the water line 60. The cleaning system transfers the cleaning agent through the cleaner couplings 57, 57a and into a sprinkler system 200 of the waste collection unit 12 shown in
Referring to
The sprinkler system 200 also includes a spray nozzle 72 disposed in the base 19. The spray nozzle 72 is adjacent to a float 77 slidably mounted in an opening 74 (see
The float 77 can be totally submerged during cleaning if desired. In this instance, the control unit 100 is programmed for filling the canister 20 with the cleaning agent to a level L above the float 77 and draining the cleaning agent from the canister 20 after the float 77 is submersed such that the float 77 is further cleaned. The control unit 100 utilizes the offload pump P and cleaning system of the docking station 14 via the slave controller 102 to perform these functions. A drain hole, or outlet, for the canister 20 is shown at 79 and is in communication with drain coupling 56. The direction of flow from the spray nozzle 72 is circular along the base 19 of the canister 20. This circular flow breaks up sediment in a bottom 75 of the canister 20 to facilitate cleaning when disposing of the medical waste at the docking station 14. This is best shown in
Referring back to
Between injections, the cleaning agent acts against the wall 27, the float 77, and the base 19 and is allowed to work for a few seconds. The injections may be repeated six or seven times. The cleaning cycle may end with a full rinse of water. The cleaning agent, including cleaner and water, is then drained from the canister 20 via the offload pump P resulting in the waste collection unit 12 being clean and ready for further use.
Referring to
Obviously many modifications and variations of the present invention are possible in light of the above description. While this description is directed to particular embodiments, it is understood that those skilled in the art may conceive of modifications and/or variations to the specific embodiments shown and described herein. Any such modifications or variations, which fall within the purview of this description, are intended to be included herein as well. It is understood that the description herein is intended to be illustrative only and is not intended to be limited. Rather, the scope of the invention described herein is limited only by the claims appended hereto.
This application claims the benefit of U.S. provisional patent application Ser. No. 60/545,144, filed Feb. 17, 2004, the advantages and disclosure of which are herein incorporated by reference.
| Number | Date | Country | |
|---|---|---|---|
| 60545144 | Feb 2004 | US |